PG-32
PDU (POWER DISTRIBUTION UNIT)
Revision: 2007 April2007 M35/M45
PDU (POWER DISTRIBUTION UNIT)PFP:285F1
Component Parts and Harness Connector LocationNKS004ED
System DescriptionNKS004EE
PDU (Power Distribution Unit) is the unit that executes the power distribution with the control signal from
the Intelligent Key unit, instead of the mechanical power supply mechanism by conventional key cylinder.
The push-button ignition switch is operable when the Intelligent Key is within the detention area of the
interior antenna or is inserted to the key slot.
The push-button ignition switch operation is input to the Intelligent Key unit as a request signal. Then, the
Intelligent Key unit processes the request signal and orders the PDU to switch into the appropriate power
supply position.
NOTE:
The prerequisite for starting the engine varies by the state of brake pedal, A/T selector lever, and vehicle
speed.
PDU distributes power to each power supply circuit according to the request signal received.
The power supply position can be confirmed by illumination of the indicators in the upper surroundings of
the push-button ignition switch.
PUSH-BUTTON IGNITION SWITCH OPERATING PROCEDURE
The power supply position switching operation can be performed by the following operation.
NOTE:
When an Intelligent Key is within the detection area of inside antenna and when it is inserted to the key
slot, it is equivalent to the operations below.
When starting the engine, the Intelligent Key unit monitors the engine start conditions (brake pedal operat-
ing condition, A/T selector lever position, and vehicle speed).
1. Fuse block (J / B) fuse layout 2. Fuse and fusible link box 3. PDU (power distribution unit)
M30,M31
4. Intelligent key unit M32,M33 5. Push-button ignition switch M27
PIIB6094E
PDU (POWER DISTRIBUTION UNIT)
PG-33
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Revision: 2007 April2007 M35/M45
Unless each start condition is fulfilled, the engine will not response regardless of how many times the
push-button ignition switch is pushed. At that time, illumination repeats the position in the order of LOCK
→ ACC → ON → LOCK.
*1: When the A/T selector lever position is N position, the engine start condition is different according to the vehicle speed.
At vehicle speed of 5 km/h or less, the engine can start only when the brake pedal is depressed.
At vehicle speed of 5 km/h or more, the engine can start even if the brake pedal is not depressed. (It is the same as “Engine stall
return operation while driving”.)
*2: When the A/T selector lever position is any position other than P position and when the vehicle speed is 5 km/h or more, the engine
stop condition is different.
Press and hold the push-button ignition switch for 2 seconds or more. (When the push-button ignition switch is pressed for too short
a time, the operation may be invalid, so properly press and hold to prevent the incorrect operation.)
Press the push-button ignition switch 3 times within 1.5 seconds. (Emergency stop operation)Power supply positionEngine start/stop condition Push-button ignition
switch operation fre-
quency Brake pedal operation condition A/T selector lever position
LOCK → ACCNot depressed
(When A/T selector lever is in any posi-
tion other than P or N, there will be no
effect even if it is depressed.)Any position other than P or N
(When the brake pedal is not
depressed, there will be no effect even
if the A/T selector lever is in P or N
position.)1
LOCK → ACC → ONNot depressed
(When A/T selector lever is in any posi-
tion other than P or N, there will be no
effect even if it is depressed.)Any position other than P or N
(When the brake pedal is not
depressed, there will be no effect even
if the A/T selector lever is in P or N
position.)2
LOCK → ACC → ON
→ LOCKNot depressed
(When A/T selector lever is in any posi-
tion other than P or N, there will be no
effect even if it is depressed.)Any position other than P or N
(When the brake pedal is not
depressed, there will be no effect even
if the A/T selector lever is in P or N
position.)3
LOCK → START
ACC → START
ON → START
(Engine start)Depressed P or N position (*1)1
[If the switch is
pushed once, the
engine starts from
any power supply
position (LOCK,
ACC, and ON)]
Engine start condition
→ LOCK
(Engine stop)— P position 1
Engine start condition
→ ACC
(Engine stop)— Any position other than P (*2) 1
Engine stall return
operation while driving— N position 1
PG-36
PDU (POWER DISTRIBUTION UNIT)
Revision: 2007 April2007 M35/M45
Terminals and Reference Value for Intelligent Key UnitNKS004EG
Termi-
nalWire
ColorItemSignal
Input/
OutputCondition
Voltage (V)
Approx. Ignition
Switch
PositionOperation or Conditions
1 SB Power source (Fuse) Input LOCK — Battery voltage
3 Y IPDM E/R status signal Output —Engine starting (During Cranking) 5
Other than above 2
8WPush-button ignition
switch
(LOCK LED)InputLOCKPush-button ignition switch is in LOCK
position0
—Push-button ignition switch is in any posi-
tion
(Except LOCK position)1.2
9LPush-button ignition
switch
(ACC LED)InputACCPush-button ignition switch is in ACC posi-
tion0
—Push-button ignition switch is in any posi-
tion
(Except ACC position)1.2
10 VPush-button ignition
switch
(ON LED)InputONPush-button ignition switch is in ON posi-
tion0
—Push-button ignition switch is in any posi-
tion
(Except ON position)1.2
20 B Ground — — — 0
30 L/W Ignition switch (ACC) Input ACC — Battery voltage
31 GR Ignition switch (ON) Input ON — Battery voltage
34 R PDU feedback signal Output LOCKPush-button ignition switch is in LOCK
state, 30 seconds after all doors closed1
Other than above 0
36 W Ignition signal 2 InputLOCK — Battery voltage
ACC — Battery voltage
ON — 0
37 P CAN-LInput/
Output—— —
38 L CAN-HInput/
Output—— —
39 BR/W Push switch Input —Depress push-button ignition switch 0
Other than above Battery voltage
40 B Ground — — — 0
41 Y Power source (Fuse) Input LOCK — Battery voltage
42 P PDU wake up signal Output LOCKPush-button ignition switch is in LOCk
state, 30 seconds after all doors closedBattery voltage
Other than above 0
44 BR Ignition signal 1 InputLOCK — Battery voltage
ACC — Battery voltage
ON — 0
45 SB ACC signal InputLOCK — Battery voltage
ACC — 0
ON — 0
56 B Ground — — — 0
PDU (POWER DISTRIBUTION UNIT)
PG-37
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Revision: 2007 April2007 M35/M45
Terminals and Reference Value for PDUNKS004EH
Work FlowNKS004EI
1. Check the symptom and customer's requests.
2. Understand outline of system. Refer to PG-32, "
System Description" .
3. Confirm that Intelligent Key system operates normally.
Refer to BL-24, "
POWER DOOR LOCK SYSTEM" .
4. Repair or replace any malfunctioning parts.
Refer to PG-38, "
Trouble Diagnosis Symptom Chart" .
5. INSPECTION END
57 L Power source (Fuse) Input LOCK — Battery voltage
72 B Ground — — — 0 Te r m i -
nalWire
ColorItemSignal
Input/
OutputCondition
Voltage (V)
Approx. Ignition
Switch
PositionOperation or Conditions
Termi-
nalWire
ColorItemSignal
Input/
OutputCondition
Voltage (V)
Approx. Ignition
Switch
PositionOperation or Conditions
1 P PDU wake up signal Output LOCKPush-button ignition switch is in LOCK
state, 30 seconds after all doors closeBattery voltage
Other than above 0
4 BR Ignition signal 1 OutputLOCK — Battery voltage
ACC — Battery voltage
ON — 0
5 W Ignition signal 2 OutputLOCK — Battery voltage
ACC — Battery voltage
ON — 0
8 SB ACC signal OutputLOCK — Battery voltage
ACC — 0
ON — 0
10 B Ground — — — 0
11 Y IPDM E/R status signal Input —Engine starting (During Cranking) 5
Other than above 2
12 R PDU feedback signal Input LOCKPush-button ignition switch is in LOCK
state, 30 seconds after all doors close1
Other than above 0
14 SB Power source (Fuse) Input LOCK — Battery voltage
15 L Power source (F/L) Input LOCK — Battery voltage
16 W ACC power output OutputLOCK — 0
ACC — Battery voltage
ON — Battery voltage
17 G Power source (Fuse) Input LOCK — Battery voltage
18 BR ON power output OutputLOCK — 0
ACC — 0
ON — Battery voltage
PG-38
PDU (POWER DISTRIBUTION UNIT)
Revision: 2007 April2007 M35/M45
Trouble Diagnosis Symptom ChartNKS004EJ
Before performing the diagnosis in the following table, check the contents of PG-37, "Work Flow" .
Check CAN Communication SystemNKS004EK
1. CHECK SELF-DIAGNOSTIC RESULTS
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which performs CAN communication.
With CONSULT-II
Connect CONSULT-II, and turn ignition switch ON.
Touch “INTELLIGENT KEY” on “SELECT SYSTEM” screen.
Touch “SELF-DIAG RESULTS” on “SELECT DIAG MODE” screen.
Check display content in self-diagnostic results.
OK or NG
NO DTC IS DETECTED>> INSPECTION END
CAN COMM CIRCUIT [U1000]>> After printing “SELF-DIAGNOSIS RESULTS”, go to “CAN SYSTEM”,
Refer to LAN-42, "
Precautions When Using CONSULT-II" .
CONTROL UNIT (CAN) [U1010]>> Replace Intelligent Key unit.
Symptom Suspect Systems Refer to
Even if the push-button ignition switch is pressed, the
power supply position and the push-button ignition switch
position indicator does not response.1. Check push-button ignition switch (ignition switch)
systemPG-39
2. Replace Intelligent Key unitBL-123
The push-button ignition switch position indicator turns
on synchronizing with the push-button ignition switch
operation. But the actual power supply is not input.1. Check PDU power supply and ground circuit systemPG-39
2. Check PDU communication circuit system 1PG-42
3. Replace PDUPG-44
The push-button ignition switch position indicator turns
on synchronizing with the push-button ignition switch
operation. But the actual ON power supply is not input.
(ACC power supply input is normal.)1. Check PDU communication circuit system 2PG-43
2. Replace PDUPG-44
The power supply changing operation is normal. But the
push-button ignition switch position indicator does not
turn on.1. Check push-button ignition switch (indicator circuit)
systemPG-41
2. Replace Intelligent Key unitBL-123
CONSULT-II display item DTC code
NO DTC IS DETECTED —
CAN COMM CIRCUIT U1000
CONTROL UNIT (CAN) U1010
PDU (POWER DISTRIBUTION UNIT)
PG-39
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Revision: 2007 April2007 M35/M45
Check PDU Power Supply and Ground CircuitNKS004EL
1. CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect PDU connector.
3. Check voltage between PDU harness connector and ground.
OK or NG
OK >> GO TO 2.
NG >> Repair or replace PDU power supply circuit.
2. CHECK GROUND CIRCUIT
Check continuity between PDU harness connector and ground.
OK or NG
OK >> Power supply and ground circuits are OK.
NG >> Repair or replace the PDU ground circuit.
Check Push-Button Ignition Switch (Ignition Switch) SystemNKS004EM
1. CHECK PUSH-BUTTON IGNITION SWITCH
1. Turn ignition switch OFF.
2. Disconnect Intelligent Key unit connector.
3. Check continuity between Intelligent Key unit harness connector
and ground.
OK or NG
OK >> Push-button ignition switch system is OK.
NG >> GO TO 2.
PDU connectorTe r m i n a l
Voltage (V)
(Approx.)
(+) (-)
M3114
Ground Battery voltage 15
17
PIIB6115E
PDU connector Terminal Continuity
M30 10 Ground Yes
PIIB6116E
Intelligent
Key unit
connectorTerminal Condition Continuity
M32 39 GroundPush-button ignition
switch is pressedYe s
Push-button ignition
switch is releasedNo
PIIB6117E
PG-40
PDU (POWER DISTRIBUTION UNIT)
Revision: 2007 April2007 M35/M45
2. CHECK PUSH-BUTTON IGNITION SWITCH OPERATION
1. Turn ignition switch OFF.
2. Check continuity push-button ignition switch connector.
OK or NG
OK >> GO TO 3.
NG >> Replace push-button ignition switch.
3. CHECK PUSH-BUTTON IGNITION SWITCH GROUND CIRCUIT SYSTEM
Check continuity between push-button ignition switch harness con-
nector and ground.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace push-button ignition switch ground cir-
cuit.
4. CHECK PUSH-BUTTON IGNITION SWITCH CIRCUIT
1. Disconnect Intelligent Key unit connector.
2. Check continuity between Intelligent Key unit harness connector and push-button switch harness connec-
tor.
3. Check continuity between push-button ignition switch harness
connector and ground.
OK or NG
OK >> GO TO 5.
NG >> Repair or replace harness between Intelligent Key unit and ignition switch.
Push-button
ignition
switch con-
nectorTerminal Condition Continuity
M27 1 4Push-button ignition
switch is pressedYe s
Push-button ignition
switch is releasedNo
PIIB6118E
Push-button ignition
switch connectorTerminal Continuity
M27 1Ground part of
push-button
ignition switchYe s
PIIB6120E
AB
Continuity Push-button
ignition switch
connectorTe r m i n a lIntelligent Key
unit connectorTerminal
M27 4 M32 39 Yes
Push-button ignition
switch connectorTerminal Continuity
M27 4 Ground No
PIIB6119E
PDU (POWER DISTRIBUTION UNIT)
PG-41
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Revision: 2007 April2007 M35/M45
Check Push-Button Ignition Switch (Indicator Circuit) SystemNKS004EN
1. CHECK PUSH-BUTTON IGNITION SWITCH INDICATOR SYSTEM
1. Turn ignition switch OFF.
2. Check voltage between Intelligent Key unit connector and
ground.
OK or NG
OK >> GO TO 2.
NG >> Repair or replace push-button ignition switch.
2. PUSH-BUTTON IGNITION SWITCH INDICATOR POWER SUPPLY SIGNAL
1. Turn ignition switch OFF.
2. Disconnect push-button ignition switch.
3. Check voltage between push-button ignition switch connector
and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace push-button ignition switch.
Intelligent
Key unit
connectorTerminal
Push-button ignition
switch conditionVoltage (V)
(Approx)
(+) (-)
M328
Ground part of
push-button
ignition switchLOCK position 0
Except LOCK position 1.2
9ACC position 0
Except ACC position 1.2
10ON position 0
Except ON position 1.2
PIIB6121E
Push-button ignition
switch connectorTerminal
Voltage (V)
(Approx)
(+) (-)
M27 8 Ground Battery voltage
PIIB6122E