RFD-38
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2007 April2007 M35/M45
SELECTIVE PARTS
Side Gear Thrust Washer
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
Pinion Height Adjusting Washer
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
Side Bearing Adjusting Washer
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.Thickness Part number* Thickness Part number*
0.75 (0.0295)
0.78 (0.0307)
0.81 (0.0319)
0.84 (0.0331)38424 EC000
38424 EC001
38424 EC002
38424 EC0030.87 (0.0343)
0.90 (0.0350)
0.93 (0.0366)38424 EC004
38424 EC005
38424 EC006
Thickness Part number* Thickness Part number*
3.05 (0.1201)
3.08 (0.1213)
3.11 (0.1224)
3.14 (0.1236)38154 0C000
38154 0C001
38154 0C002
38154 0C0033.17 (0.1248)
3.20 (0.1260)
3.23 (0.1272)
3.26 (0.1283)38154 0C004
38154 0C005
38154 0C006
38154 0C007
Thickness Part number* Thickness Part number*
2.00 (0.0787)
2.05 (0.0807)
2.10 (0.0827)
2.15 (0.0846)
2.20 (0.0866)
2.25 (0.0886)
2.30 (0.0906)38453 N3100
38453 N3101
38453 N3102
38453 N3103
38453 N3104
38453 N3105
38453 N31062.35 (0.0925)
2.40 (0.0945)
2.45 (0.0965)
2.50 (0.0984)
2.55 (0.1004)
2.60 (0.1024)
2.65 (0.1043)38453 N3107
38453 N3108
38453 N3109
38453 N3110
38453 N3111
38453 N3112
38453 N3113
RSU-8
REAR SUSPENSION ASSEMBLY
Revision: 2007 April2007 M35/M45
Removal and InstallationNES000J9
REMOVAL
1. Remove tires with a power tool.
2. Remove brake caliper with a power tool. Hang it in a place where it will not interfere with work. Refer to
BR-28, "
REAR DISC BRAKE" .
CAUTION:
Do not depressing brake pedal while brake caliper is removed.
3. Put matching marks on both disc rotor and the wheel hub and
bearing assembly, then remove disc rotor.
4. Remove rear under cover.
5. Remove wheel sensor from rear final drive.
6. Remove harness from rear final drive and rear suspension
member.
7. Remove center muffler. Refer to EX-3, "
EXHAUST SYSTEM" .
8. Remove rear propeller shaft. Refer to PR-6, "
REAR PROPEL-
LER SHAFT" .
9. Remove stabilizer bar. Refer to RSU-17, "
STABILIZER BAR" .
10. Remove parking brake cable mounting bolt and separate park-
ing brake cable from vehicle and rear suspension member. Refer to PB-4, "
PARKING BRAKE CONTROL"
.
11. Remove rear lower link and coil spring. Refer to RSU-16, "
REAR LOWER LINK & COIL SPRING" .
12. Remove mounting bolt on lower side of shock absorber. Refer to RSU-10, "
SHOCK ABSORBER" .
13. Set jack under rear final drive.
14. Remove member stay from vehicle.
15. Remove rear pin stay mounting bolts and nuts.
16. Gradually lowering jack, remove rear pin stay and rear suspension assembly.
INSTALLATION
Installation is the reverse order of the removal. For tightening torque, refer to RSU-7, "Components" .
CAUTION:
Do not reuse non-reusable parts.
Assemble disc rotor and wheel hub and bearing assembly by
aligning each matching mark as shown in the figure when install-
ing disc rotor.
Perform the final tightening of each of parts under unladen con-
ditions, which were removed when removing rear suspension
assembly. Check the wheel alignment. Refer to RSU-5, "
Wheel
Alignment Inspection" .
Adjust neutral position of steering angle sensor after checking
the wheel alignment. Refer to BRC-6, "
Adjustment of Steering
Angle Sensor Neutral Position" .
Check for the following after finishing work.
1. Washer 2. Mounting seal 3. Bushing (upper side)
4. Distance tube 5. Mounting bracket 6. Bushing (lower side)
7. Bound bumper cover 8. Bound bumper 9. Shock absorber
10. Axle assembly 11. Upper seat 12. Coil spring
13. Ball seat 14. Rubber seat 15. Cotter pin
16. Suspension arm 17. Connecting rod mounting bracket 18. Connecting rod
19. Mount stopper 20. Rear lower link 21. Front lower link
22. Radius rod 23. Stabilizer Bushing 24. Stabilizer Clamp
25. Stabilizer bar 26. Rear suspension member 27. Member stay
28. Stopper rubber 29. Cap 30. Rear pin stay
Refer to GI-11, "
Components" , for to the symbols in the figure.
SDIA2638E
SDIA2638E
RSU-10
SHOCK ABSORBER
Revision: 2007 April2007 M35/M45
SHOCK ABSORBERPFP:56210
Removal and InstallationNES000JA
REMOVAL
1. Remove tires from vehicle with a power tool.
2. Set a jack under rear lower link to relieve the coil spring tension.
3. Remove shock absorber lower end bolt with a power tool.
4. Gradually lower the jack to remove it from rear lower link.
5. Remove shock absorber assembly upper end nuts with a power
tool, and then remove shock absorber assembly from vehicle.
INSPECTION AFTER REMOVAL
Check shock absorber assembly for deformation, cracks, damage, and replace if there are.
Check welded and sealed areas for oil leakage, and replace if there are.
INSTALLATION
Installation is the reverse order of removal. For tightening torque. Refer to RSU-7, "Components" .
CAUTION:
Do not reuse non-reusable parts.
Perform final tightening of shock absorber assembly lower side (rubber bushing) under unladen condition
with tires on level ground. Check wheel alignment. Refer to RSU-5, "
Wheel Alignment Inspection" .
Adjust neutral position of steering angle sensor after checking the wheel alignment. Refer to BRC-6,
"Adjustment of Steering Angle Sensor Neutral Position" .
Disassembly and AssemblyNES000JB
DISASSEMBLY
CAUTION:
Make sure piston rod on shock absorber is not damaged when removing components from shock
absorber.
1. Remove mounting seal from mounting bracket.
2. Wrap a shop cloth around lower side of shock absorber and secure it in a vise.
CAUTION:
Do not set the cylindrical part of shock absorber in a vise.
3. Secure the piston rod tip so that piston rod does not turn, and
remove piston rod lock nut.
4. Remove washer, distance tube, bushing, bound bumper cover
and bound bumper from shock absorber.
INSPECTION AFTER DISASSEMBLY
Bound Bumper and Bushing
Check bound bumper cover and bushing for cracks and damage. Replace if there are.
FA-0274D
SEIA0218J
STARTING SYSTEM
SC-17
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Revision: 2007 April2007 M35/M45
Disassembly and Assembly NKS005BV
VQ35DE ENGINE MODELS (2WD)
1. Magnetic switch assembly 2. Dust cover kit 3. Shift lever set
4. Center bracket (A) 5. Yoke assembly 6. Armature assembly
7. Brush holder assembly 8. Thrust washer 9. Rear cover assembly
10. Shaft gear assembly 11. Packing 12. Thrust washer
13. Center bracket (P) 14. E-ring 15. Pinion assembly
16. Ball bearing 17. Caul 18. Gear case assembly
: N·m (kg-m, in-lb)
(H): High-temperature grease point
PKIB8804E
SC-18
STARTING SYSTEM
Revision: 2007 April2007 M35/M45
VQ35DE ENGINE MODELS (AWD)
1. Magnetic switch assembly 2. Dust cover kit 3. Shift lever set
4. Center bracket (A) 5. Yoke assembly 6. Armature assembly
7. Brush holder assembly 8. Thrust washer 9. Rear cover assembly
10. Shaft gear assembly 11. Packing 12. Thrust washer
13. Center bracket (P) 14. E-ring 15. Pinion assembly
16. Ball bearing 17. Caul 18. Gear case assembly
: N·m (kg-m, in-lb)
(H): High-temperature grease point
PKIB8805E
STARTING SYSTEM
SC-19
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Revision: 2007 April2007 M35/M45
VK45DE ENGINE MODELS
Inspection After Disassembly NKS005BW
PINION/CLUTCH CHECK
1. Inspect pinion teeth.
Replace pinion if teeth are worn or damaged. (Also check condition of ring gear teeth.)
2. Inspect reduction gear teeth.
Replace reduction gear if teeth are worn or damaged. (Also check condition of armature shaft gear
teeth.)
3. Check if pinion locks in one direction and rotates smoothly in the opposite direction.
If it locks or rotates in both directions, or unusual resistance is evident, replace.
1. Magnetic switch assembly 2. Adjusting plate 3. Packing
4. Plate 5. Shift lever 6. Sleeve bearing
7. Front bracket assembly 8. Yoke assembly 9. Armature assembly
10. Washer 11. Rear bearing 12. Brush holder assembly
13. Rear bracket assembly 14. Cover 15. Packing
16. Ball 17. Shaft gear assembly 18. Clutch gear assembly
19. Pinion stopper 20. Stopper clip
: N·m (kg-m, in-lb) (H): High-temperature grease point
PKIB8653E
SRS-44
SPIRAL CABLE
Revision: 2007 April2007 M35/M45
SPIRAL CABLEPFP:25554
Removal and InstallationNHS0009D
REMOVAL
CAUTION:
Before servicing, turn ignition switch OFF, disconnect both battery terminal and wait at least 3
minutes.
Do not use air tools or electric tools for servicing.
Do not disassemble the spiral cable.
Do not arrow oil, grease, detergent or water to come in contact with the spiral cable.
Do not make an impact to the spiral cable by dropping etc. Replace the spiral cable if it has been
dropped or sustained an impact.
1. Remove the air bag module. Refer to SRS-42, "
Removal and Installation" .
2. Remove the steering wheel. Refer to PS-12, "
Removal and Installation" .
3. Remove the column cover.
4. Remove the wiper washer switch, then remove light and turn signal switch from the spiral cable.
5. Remove the spiral cable.
Disconnect the horn switch connector (shown as A in the fig-
ure).
Disconnect the spiral cable connector (shown as B in the fig-
ure).
Loosen the spiral cable fixing screws.
Shift the spiral cable forward a bit while pushing the pawl
located above the spiral cable.
Disconnect the steering wheel switch connector (shown as C
in the figure).
NOTE:
Disconnect the spiral cable connector after disconnecting the
horn switch connector.
INSTALLATION
Install in the reverse order of removal.
P H I A 111 2 E
1. Steering wheel 2. Steering column cover (lower) 3. Light and turn signalswitchs
4. Wiper washer switch 5. Spiral cable 6. Steering column cover (upper)
7. Steering column assembly 8. Driver air bag module connector
PHIA0886J
WW-1
WIPER, WASHER & HORN
K ELECTRICAL
CONTENTS
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SECTION WW
A
B
WW
Revision: 2007 April2007 M35/M45
WIPER, WASHER & HORN
PRECAUTION ............................................................ 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
FRONT WIPER AND WASHER SYSTEM .................. 4
Components Parts and Harness Connector Loca-
tion ........................................................................... 4
System Description .................................................. 4
OUTLINE ............................................................... 4
LOW SPEED WIPER OPERATION ...................... 5
HIGH SPEED WIPER OPERATION ..................... 6
INTERMITTENT OPERATION .............................. 6
AUTO STOP OPERATION .................................... 7
WASHER OPERATION ......................................... 7
MIST OPERATION ................................................ 7
FAIL-SAFE FUNCTION ......................................... 7
COMBINATION SWITCH READING FUNCTION ..... 8
CAN Communication System Description ............... 11
CAN Communication Unit ....................................... 11
Schematic .............................................................. 12
Wiring Diagram — WIPER — ................................ 13
Terminals and Reference Values for BCM ............. 19
Terminals and Reference Values for IPDM E/R ..... 23
How to Perform Trouble Diagnoses ....................... 23
Preliminary Check .................................................. 24
CHECK POWER SUPPLY AND GROUND CIR-
CUIT .................................................................... 24
CONSULT-II Functions (BCM) ............................... 25
CONSULT-II BASIC OPERATION ....................... 25
WORK SUPPORT ............................................... 25
DATA MONITOR ................................................. 25
ACTIVE TEST ..................................................... 26
CONSULT-II Functions (IPDM E/R) ....................... 27
CONSULT-II BASIC OPERATION ....................... 27
DATA MONITOR ................................................. 27
ACTIVE TEST ..................................................... 27
Front Wiper Does Not Operate .............................. 28
Front Wiper Does Not Return to Stop Position (After
Front Wiper Operate for 10 Seconds, They Stop for
20 Seconds, and After Repeating the Operations Five Times, They Become Inoperative) .................. 31
Front Wiper Does Not Return to Stop Position When
Front Wiper Motor Operates at Low Speed (After
Front Wiper Operate for 10 Seconds, They Stop for
20 Seconds, and After Repeating the Operations
Five Times, They Become Inoperative) .................. 33
Front Wiper Does Not Return to Stop Position When
Front Wiper Motor Operates at HIGH Speed (After
Front Wiper Operate for 10 Seconds, They Stop for
20 Seconds, and After Repeating the Operations
Five Times, They Become Inoperative) .................. 34
Only Front Wiper LO Does Not Operate ................. 36
Only Front Wiper HI Does Not Operate .................. 38
Only Front Wiper Intermittent Does Not Operate ... 40
Front Wiper Interval Time Is Not Controlled by Vehi-
cle Speed ................................................................ 41
Front Wiper Intermittent Operation Switch Position
Cannot Be Adjusted ................................................ 41
Wiper Does Not Wipe When Front Washer Operates
... 42
Front Wiper Does Not Stop ..................................... 42
Removal and Installation of Front Wiper Arms,
Adjustment of Wiper Arms Stop Location ............... 43
REMOVAL ........................................................... 43
INSTALLATION ................................................... 43
ADJUSTMENT .................................................... 43
Removal and Installation of Front Wiper Drive
Assembly ................................................................ 44
REMOVAL ........................................................... 44
INSTALLATION ................................................... 44
Disassembly and Assembly of Front Wiper Drive
Assembly ................................................................ 44
DISASSEMBLY ................................................... 45
ASSEMBLY ......................................................... 45
Washer Nozzle Adjustment .................................... 45
Washer Tube Layout .............................................. 46
Removal and Installation of Front Washer Nozzle ... 46
REMOVAL ........................................................... 46
INSTALLATION ................................................... 46
Inspection for Washer Nozzle ................................. 47