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AT-352
ASSEMBLY
Revision: 2007 April2007 M35/M45
iii. Install output shaft in transmission case.
CAUTION:
Be careful not to mistake front for rear because both sides
looks similar. (Thinner end is front side.)
iv. Install bearing race to output shaft.
v. Apply recommended sealant (Genuine Anaerobic Liquid Gasket
or equivalent. Refer to GI-47, "
Recommended Chemical Prod-
ucts and Sealants" .) to rear extension assembly as shown in
the figure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the transmission case and rear extension assembly
mounting surfaces.
vi. Install rear extension assembly to transmission case.
CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the rear
extension assembly.
vii. Tighten rear extension assembly bolts to the specified torque.
Refer to AT- 2 8 1 , "
Components" .
CAUTION:
Do not reuse self-sealing bolts.
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ASSEMBLY
AT-353
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: 2007 April2007 M35/M45
b.VK45DE models for 2WD
i. Install seal rings to intermediate shaft.
CAUTION:
Do not reuse seal rings.
Apply petroleum jelly to seal rings.
ii. Install intermediate shaft in transmission case.
CAUTION:
Be careful not to mistake front for rear because both sides
looks similar. (Thinner end is front side.)
iii. Apply recommended sealant (Genuine Anaerobic Liquid Gasket
or equivalent. Refer to GI-47, "
Recommended Chemical Prod-
ucts and Sealants" .) to output shaft & companion flange com-
plement as shown in the figure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the transmission case and output shaft & companion
flange complement mounting surfaces.
iv. Install output shaft & companion flange complement in transmis-
sion case.
CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the output
shaft & companion flange complement.
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AT-354
ASSEMBLY
Revision: 2007 April2007 M35/M45
v. Tighten output shaft & companion flange complement bolts (1)
to the specified torque. Refer to AT- 2 8 1 , "
Components" .
: Bolt (10)
CAUTION:
Do not reuse self-sealing bolts (2).
Refer to GI section to make sure icons (symbol marks) in the fig-
ure. Refer to GI-11, "
Components" .
c.AW D m o d e l s
i. Install seal rings to output shaft.
CAUTION:
Do not reuse seal rings.
Apply petroleum jelly to seal rings.
ii. Install parking gear to output shaft.
iii. Install output shaft in transmission case.
CAUTION:
Be careful not to mistake front for rear because both sides
looks similar. (Thinner end is front side.)
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ASSEMBLY
AT-355
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: 2007 April2007 M35/M45
iv. Install bearing race to output shaft.
v. Install gasket onto transmission case.
CAUTION:
Completely remove all moisture, oil and old gasket, etc.
from the transmission case and adapter case assembly
mounting surfaces.
Do not reuse gasket.
vi. Install adapter case assembly to transmission case.
CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the adapter
case assembly.
vii. Tighten adapter case assembly bolts (1) to the specified torque.
[With bracket (2).] Refer to AT- 2 8 1 , "
Components" .
: Bolt (10)
CAUTION:
Do not reuse self-sealing bolts (3).
Refer to GI section to make sure icons (symbol marks) in the fig-
ure. Refer to GI-11, "
Components" .
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ASSEMBLY
AT-359
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: 2007 April2007 M35/M45
40. Install band servo anchor end pin and lock nut in transmission
case.
CAUTION:
Do not reuse band servo anchor end pin.
41. Install brake band in transmission case.
CAUTION:
Assemble it so that identification to avoid incorrect installa-
tion faces servo side.
42. Install front sun gear to front carrier assembly.
CAUTION:
Apply ATF to front sun gear bearing and 3rd one-way clutch
end bearing.
43. Install needle bearing to front sun gear.
CAUTION:
Apply petroleum jelly to needle bearing.
44. Adjust brake band tilting using a clip so that brake band contacts
front sun gear drum evenly.
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ASSEMBLY
AT-361
D
E
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K
L
MA
B
AT
Revision: 2007 April2007 M35/M45
b. Measure dimension “L”.
c. Calculate dimension “J”.
2. Measure dimensions “M
1 ” and “M2 ” and then calculate dimen-
sion “M”.
a. Place bearing race and needle bearing on oil pump assembly.
b. Measure dimension “M
1 ”.
c. Measure dimension “M
2 ”. “J”: Distance between oil pump fitting surface of
transmission case and needle bearing mating
surface of front sun gear.
J = K – L
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AT-362
ASSEMBLY
Revision: 2007 April2007 M35/M45
d. Calculate dimension “M”.
3. Adjust total end play “T
1 ”.
Select proper thickness of bearing race so that total end play
is within specifications.
Assembly (2)NCS001RC
1. Install O-ring to oil pump assembly.
CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
2. Install bearing race to oil pump assembly.
CAUTION:
Apply petroleum jelly to bearing race.“M”: Distance between transmission case fitting
surface of oil pump and needle bearing on oil
pump.
M = M
1 – M2
SCIA3125E
T1 = J – M
Total end play “T
1 ”: 0.25 - 0.55 mm (0.0098 - 0.0217 in)
Bearing races: Refer to AT- 3 7 2 , "
BEARING RACE
FOR ADJUSTING TOTAL END PLAY" .
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ASSEMBLY
AT-363
D
E
F
G
H
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J
K
L
MA
B
AT
Revision: 2007 April2007 M35/M45
3. Install oil pump assembly in transmission case.
CAUTION:
Apply ATF to oil pump baring.
4. Apply recommended sealant (Genuine RTV Silicone Sealant or
equivalent. Refer to GI-47, "
Recommended Chemical Products
and Sealants" .) to oil pump assembly as shown in the figure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the oil pump mounting bolts and oil pump mounting
bolt mounting surfaces.
5. Tighten oil pump bolts to the specified torque. Refer to AT- 2 8 1 ,
"Components" .
CAUTION:
Apply ATF to oil pump bushing.
6. Install O-ring to input clutch assembly.
CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
7. Install converter housing to transmission case. Tighten con-
verter housing bolts (1) to the specified torque. Refer to AT- 2 8 1 ,
"Components" .
: Bolt (8)
CAUTION:
Do not reuse self-sealing bolt (2).
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