Page 3964 of 4366

RFD-34
REAR FINAL DRIVE ASSEMBLY
Revision: 2006 July 2007 FX35/FX45
2. Install side gears and thrust washers into differential case.
CAUTION:
Make sure that the circular clip is installed to side gears.
3. Align 2 pinion mate gears in diagonally opposite positions, then rotate and install them into differential case after installing thrust
washer to pinion mate gear.
4. Align the lock pin holes on differential case with shaft, and install pinion mate shaft.
5. Measure side gear end play. If necessary, select the appropriate side gear thrust washers. Refer to RFD-26, "
Differential Side
Gear Clearance" .
6. Drive a lock pin into pinion mate shaft, using a punch. Make sure lock pin is flush with differential case.
CAUTION:
Do not reuse lock pin.
7. Align the matching mark of differential case with the mark of drive gear, then place drive gear.
8. Apply thread locking sealant into the thread hole of drive gear.
Use Genuine High Strength Thread Locking Sealant or
equivalent. Refer to GI-48, "
RECOMMENDED CHEMICAL
PRODUCTS AND SEALANTS" .
CAUTION:
Drive gear back and threaded holes shall be cleaned and
degreased sufficiently.
SDIA2025E
SDIA0195J
SPD030
SDIA2593E
SDIA2594E
Page 3977 of 4366

SHOCK ABSORBER RSU-9
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Revision: 2006 July 2007 FX35/FX45
SHOCK ABSORBERPFP:56210
Removal and InstallationNES000G8
REMOVAL
1. Remove tires from vehicle with power tool.
2. Set jack under rear lower link.
3. Remove fixing bolt in lower side of shock absorber assembly with power tool.
4. Remove fixing nuts in upper side of shock absorber assembly with power tool and remove shock absorber assembly from
vehicle.
INSPECTION AFTER REMOVAL
Check shock absorber assembly for deformation, cracks, or damage, and replace if necessary.
Check piston rod for damage, uneven wear, or distortion, and replace if necessary.
Check welded and sealed areas for oil leakage, and replace if necessary.
INSTALLATION
Refer to RSU-7, "Removal and installation" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.
Perform final tightening of shock absorber assembly lower side (rubber bushing) under unladen condi-
tions with tires on level ground. Check wheel alignment. Refer to RSU-18, "
Wheel Alignment (Unladen*)" .
After adjusting wheel alignment, adjust neutral position of steering angle sensor. Refer to BRC-6, "Adjust-
ment of Steering Angle Sensor Neutral Position" .
Disassembly and AssemblyNES000G9
DISASSEMBLY
CAUTION:
Make sure piston rod on shock absorber is not damaged when removing components from shock
absorber.
1. Remove mounting seal from mounting seal bracket.
2. Wrap a shop cloth around lower side of shock absorber and fix it in a vise.
CAUTION:
Do not set the cylindrical part of shock absorber in vise.
3. Fix piston rod with hexagon wrench, and remove piston rod lock nut.
4. Remove mounting seal bracket, bushing, distance tube, bound bumper cover and bound bumper from shock absorber.
FA-0274D
SEIA0366E
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SEAT BELTS SB-5
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Revision: 2006 July 2007 FX35/FX45
REMOVAL OF FRONT SEAT BELT RETRACTOR
1. Remove the adjuster cover on the shoulder anchor.
2. Remove the anchor bolt.
3. Remove the seat cushion outer finisher cover, and remove the anchor bolt.
NOTE:
Set the front and rear cushion lifter to the down position.
4. Disconnect the belt tension sensor connector (passenger side only).
5. Remove the center pillar upper and lower garnish. Refer to EI-38, "
Removal and Installation" .
6. Disconnect the seat belt pre-tensioner connector.
CAUTION:
For installing/removing seat belt pre-tensioner connector,
insert thin screwdriver wrapped in tape into notch, lift lock
and remove connector.
Install connector with lock raised, and push lock into con-
nector.
7. Remove the seat belt pre-tensioner retractor fixing screw and anchor bolt, and then remove the seat belt retractor.
INSTALLATION OF FRONT SEAT BELT RETRACTOR
CAUTION:
Before servicing SRS, turn the ignition switch OFF, disconnect both battery cables and wait at least 3
minutes.
Install in the reverse order of removal.
REMOVAL OF FRONT SEAT BELT BUCKLE
1. Remove the front seat. Refer to SE-99, "REMOVAL" .
2. Disconnect the buckle switch connector.
3. Remove the anchor bolt, and remove the buckle.
INSTALLATION OF FRONT SEAT BELT BUCKLE
Install in the reverse order of removal.
PHIA0341E
PHIA0346E
Page 3994 of 4366

SB-8
SEAT BELTS
Revision: 2006 July 2007 FX35/FX45
NOTE:
Apply the tape so that there is no looseness or wrinkling.
6. Remove the clip fixing the seat belt and ensure that the webbing returns smoothly.
7. Repeat steps above as necessary to check the other seat belts.
SEAT BELT RETRACTOR ON-VEHICLE INSPECTION
Emergency Locking Retractors (ELR) and Automatic Locking Retractors (ALR)
NOTE:
All seat belt retractors are of the Emergency Locking Retractors (ELR) type. In an emergency (sudden stop)
the retractor will lock and prevent the webbing from extending any further. All 3-point type seat belt retractors
except the driver's seat belt also have an Automatic Locking Retractors (ALR) mode. The ALR mode (also
called child restraint mode) is used when installing child seats. The ALR mode is activated when the seat belt
is fully extended. When the webbing is then retracted partially, the ALR mode automatically locks the seat belt
in a specific position so the webbing cannot be extended any further. To cancel the ALR mode, allow the seat
belt to fully wind back into the retractor.
Check the seat belt retractors using the following test(s) to determine if a retractor assembly is operating prop-
erly.
Stationary Inspection for ELR Function
Grasp the shoulder webbing and pull forward quickly. The retractor should lock and prevent the belt from
extending further.
Stationary Inspection for ALR Function
1. Pull out entire length of seat belt from retractor until a click is heard.
2. Retract the webbing partially. A clicking noise should be heard as the webbing retracts indicating that the retractor is in the Automatic Locking Retractor (ALR) mode.
3. Grasp the seat belt and try to pull out the retractor. The webbing must lock and not extend any further. If necessary replace the retractor assembly.
4. Allow the entire length of the webbing to retract to cancel the automatic locking mode.
Moving Inspection for ELR Function
WARNING:
Perform the following test in a safe, open area clear of other vehicles and obstructions (for example, a
large, empty parking lot). Road surface must be paved and dry. DO NOT perform the following test on
wet or gravel roads or on public streets and highways. This could result in an accident and serious
personal injury. The driver and passenger must be prepared to brace themselves in the event the
retractor does not lock.
1. Fasten driver's seat belt. Buckle a passenger into the seat for the belt that is to be tested.
2. Proceed to the designated safe area.
3. Drive the vehicle at approximately 16 km/h (10 MPH). Notify any passengers of a pending sudden stop. The driver and passenger must be prepared to brace themselves in the event the retractor does not lock.
Apply brakes firmly and make a very hard stop.
During stop, seat belts should lock and not be extended. If the seat belt retractor assembly does not lock, per-
form the retractor off-vehicle inspection.
Page 3995 of 4366
SEAT BELTS SB-9
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Revision: 2006 July 2007 FX35/FX45
SEAT BELT RETRACTOR OFF-VEHICLE INSPECTION
1. Remove the seat belt retractor assembly.
2. Slowly pull out webbing while tilting the retractor assembly forward from the mounted position without twisting the retractor assembly as shown in the figure.
If NG, replace the retractor assembly. 15 degrees or less tilt : Webbing can be pulled out.
35 degrees or more tilt : Webbing locks and cannot be pulled out.
PHIA0257E
Page 4009 of 4366

STARTING SYSTEM SC-11
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Revision: 2006 July 2007 FX35/FX45
STARTING SYSTEMPFP:23300
System Description NKS002UQ
Power is supplied at all times
through 40A fusible link (letter F, located in the fuse and fusible link block)
to ignition switch terminal 1,
through 15A fuse (No. 78, located in the IPDM E/R)
to CPU of IPDM E/R,
through 10A fuse (No. 71, located in the IPDM E/R)
to CPU of IPDM E/R.
When the selector lever in the P or N position, power is supplied
from TCM, and through A/T assembly terminal 9
to IPDM E/R terminal 53.
Ground is supplied
to IPDM E/R terminals 38, 50 and 60
from grounds E21, E50 and E51.
With the ignition switch in the START position, and provided that the IPDM E/R receives a starter relay ON sig-
nal from the CAN lines, the IPDM E/R is energized and power is supplied
from ignition switch terminal 5
to IPDM E/R terminal 4 and
through IPDM E/R terminal 3
to starter motor terminal 1.
The starter motor plunger closes and provides a closed circuit between the battery and starter motor. The
starter motor is grounded to the engine block. With power and ground supplied, cranking occurs and the
engine starts.
Page 4016 of 4366
SC-18
STARTING SYSTEM
Revision: 2006 July 2007 FX35/FX45
Removal and Installation (VK45DE Engine Models)NKS002UT
REMOVAL
1. Disconnect the battery cable from the negative terminal.
2. Remove engine front and rear undercover, using power tools.
3. Disconnect “S” connector.
4. Remove “B” terminal nut.
5. Remove starter motor mounting bolts.
6. Loosen A/T fluid cooler tube clip bolts. Refer to AT- 2 6 6 ,
"TRANSMISSION ASSEMBLY" .
7. Remove starter motor downward from the vehicle.
INSTALLATION
Installation is the reverse order of removal.
CAUTION:
Be sure to tighten “B” terminal nut carefully.
1. Starter motor 2. Starter motor mounting bolt 3. B terminal harness
4. B terminal nut 5. S connector 6. Cylinder block : N·m (kg-m, ft-lb) : Engine front
SKIB7206E
PKIA2810E
Page 4021 of 4366

STARTING SYSTEM SC-23
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Revision: 2006 July 2007 FX35/FX45
VQ35DE ENGINE MODELS (AWD) (S114-881)
Inspection After DisassemblyNKS004OU
PINION/CLUTCH CHECK
1. Inspect pinion teeth.
Replace pinion if teeth are worn or damaged. (Also check condition of ring gear teeth.)
2. Inspect reduction gear teeth.
Replace reduction gear if teeth are worn or damaged. (Also check condition of armature shaft gear
teeth.)
3. Check to see if pinion locks in one direction and rotates smoothly in the opposite direction.
If it locks or rotates in both directions, or unusual resistance is evident, replace.
1. Magnetic switch assembly 2. Dust cover kit 3. Shift lever set
4. Center bracket (A) 5. Yoke assembly 6. Armature assembly
7. Brush holder assembly 8. Thrust washer 9. Rear cover assembly
10. Shaft gear assembly 11. Packing 12. Thrust washer
13. Center bracket (P) 14. E-ring 15. Pinion assembly
16. Ball bearing 17. Caul 18. Gear case assembly
(H): High-temperature grease point
PKID0695E