Page 3852 of 4366
PS-12
STEERING WHEEL
Revision: 2006 July 2007 FX35/FX45
Removal and InstallationNGS000BX
REMOVAL
NOTE:
When reconnecting spiral cable, fix cable with a tape so that fixing case and rotating part keep aligned. This
will omit neutral position alignment procedure during spiral cable installation.
1. Set vehicle to the straight-ahead direction.
2. Remove driver air bag module. Refer to SRS-42, "
Removal and Installation" .
3. Remove steering wheel lock nut after steering is locked.
4. Remove steering wheel using the steering wheel puller.
INSTALLATION
Installation is the reverse order of removal. For tightening torque, refer to PS-13, "COMPONENTS" .
NOTE:
Check the spiral cable neutral position after replacing or rotating spiral cable. Refer to SRS-45, "
INSTALLA-
TION" .
CAUTION:
Do not twist spiral cable freely on excessively after it becomes tight (doing so may cause the cable to
be turn off). Tool number A: ST27180001 (J-25726-A)
SGIA1323E
Page 3853 of 4366

STEERING COLUMN PS-13
C
D E
F
H I
J
K L
M A
B
PS
Revision: 2006 July 2007 FX35/FX45
STEERING COLUMNPFP:48810
Removal and InstallationNGS000BY
COMPONENTS
CAUTION:
Care must be taken not to give axial impact to steering column assembly during removal and
installation.
Care must be taken not to move steering gear during removal of steering column assembly.
REMOVAL
1. Set vehicle to the straight ahead-direction.
2. Remove driver air bag module from steering wheel. Refer to SRS-42, "
DRIVER AIR BAG MODULE" .
3. Disconnect steering switch connector, remove steering wheel lock nut, then remove steering wheel. Refer to SRS-44, "
SPIRAL CABLE" .
4. Remove steering column cover. Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
5. Remove combination switch & spiral cable from steering column assembly. Refer to SRS-44, "
SPIRAL
CABLE" .
6. Remove instrument lower panel (driver side). Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
7. Remove combination meter. Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
1. Steering wheel 2. Combination switch & spiral cable 3. Steering column assembly
4. Collar 5. Hole cover seal 6. Clamp
7. Hole cover 8. Lower shaft 9. Lower joint
Refer to GI-11, "
Components" , for the symbols in the figure.
SGIA1612E
Page 3854 of 4366
PS-14
STEERING COLUMN
Revision: 2006 July 2007 FX35/FX45
8. Remove fixing bolts of knee protector, then remove knee protec-
tor from vehicle.
9. Disconnect harness connector from each switch on steering col- umn shaft, then separate vehicle side harness from it.
10. Remove lock nut and bolt, then separate lower shaft from upper joint of steering column assembly.
11. Remove fixing bolts and nuts from steering member, remove steering column assembly from steering member.
12. Remove hole cover seal and clamp.
13. Remove mounting nuts, then remove hole cover from panel.
14. Raise vehicle, then remove mounting bolts of lower joint.
15. Remove lower joint and lower shaft from vehicle.
SGIA0552E
SGIA0554E
SGIA0555E
SGIA0557E
Page 3857 of 4366
STEERING COLUMN PS-17
C
D E
F
H I
J
K L
M A
B
PS
Revision: 2006 July 2007 FX35/FX45
DISASSEMBLY
Disassemble the parts from jacket tube. The parts to be disassembled are shown in the figure.
ASSEMBLY
Refer to PS-16, "COMPONENTS" for tightening torque. Install in the reverse order of disassembly.
1. Meter bracket 2. Jacket tube assembly 3. Upper joint
4. Spring 5. Lock nut 6. Lock block
7. Telescopic lock guide 8. Bush spacer 9. Tilt link assembly
10. Cooler 11. Tilt unit assembly 12. Tilt sensor assembly
13. Connector assembly 14. Clamp 15. Spring
16. Telescopic unit assembly 17. Telescopic sensor assembly
Page 3862 of 4366

PS-22
POWER STEERING GEAR AND LINKAGE
Revision: 2006 July 2007 FX35/FX45
CAUTION:
Secure steering gear assembly with a vise, using copper
plates or something similar to prevent it from being dam-
aged. Do not grip cylinder with a vise.
Before performing disassembly, clean steering gear assem-
bly with kerosene. Be careful not to bring any kerosene into
contact with the discharge and return port connectors.
DISASSEMBLY
1. Remove cylinder tubes from gear housing assembly.
2. Remove rear cover cap from gear housing assembly.
3. Measure adjusting screw height from gear housing assembly, then loosen adjusting screw.
CAUTION:
Do not turn adjusting screw more than twice.
Replace steering gear assembly when adjusting screw is
removed or more than twice.
4. Use a rear cover wrench (SST) to remove rear cover from pinion assembly.
5. Remove O-ring with a flat-bladed screwdriver, and pull out rear cover.
6. Remove pinion assembly from gear housing assembly. CAUTION:
In order to protect oil seal from any damage, pull pinion
assembly out straightly.
7. Loosen lock nut of outer socket, and remove outer socket.
8. Remove boot clamps of the small diameter side and the large diameter side, then remove boot.
CAUTION:
When removing boots, be careful not to damage inner
socket and gear housing assembly. If they are damaged, change them to avoid oil leaks.
SGIA0544E
SGIA0568E
SGIA0728E
SGIA0508E
Page 3867 of 4366

POWER STEERING GEAR AND LINKAGE PS-27
C
D E
F
H I
J
K L
M A
B
PS
Revision: 2006 July 2007 FX35/FX45
10. Confirm projection on rear cover cap nearly fit with marking position on gear housing assembly.
11. Apply recommended thread locking sealant to the thread (2 turns thread), and then screw in the adjusting screw until it
reaches height “H” from gear housing assembly measured
before disassembling.
12. Rotate pinion ten times whole range of rack so that parts get to fit with each other.
13. Measure pinion rotating torque within from –180 ° to +180 °,
make preload gauge (SST) and torque adapter (SST) in rack
neutral position, then hold preload gauge (SST) at maximum
torque.
14. After loosening adjusting screw once, tighten it again with torque of 5.4 N·m (0.55 kg-m, 48 in-lb). After that loosen it within 20 ° to
40 °.
15. Measure pinion rotating torque with torque adapter (SST) and preload gauge (SST), then confirm whether it's reading is within
the specified value. If the reading is not within the specified
value, readjust screw angle with adjusting screw. Change gear
assembly to new one, if the reading is still not within the speci-
fied value or the rotating torque of adjusting screw is less than 5
N·m (0.51 kg-m, 44 in-lb).
16. Turn pinion fully to the end of the left with inner socket to gear housing assembly.
17. Set dial gauge to rack as shown in the figure. Measure vertical movement of rack when pinion is turned counterclockwise with
torque of 19.6 N·m (2.0 kg-m, 14 ft-lb). Check reading is within
the specified value. If reading is outside of the specification,
readjust screw angle with adjusting screw. If reading is still out-
side of specification, or if the rotating torque of adjusting screw is
less than 5 N·m (0.51 kg-m, 44 in-lb), replace steering gear
assembly.
SGIA0568E
SGIA0483E
Pinion rotating torque:
Around neutral position (within ±100 °)
Average “A”:
0.8 − 2.0 N·m (0.08 − 0.20 kg-m, 7 − 18 in-lb)
Other than above (more than ±100 °)
Maximum variation “B”:
2.3 N·m (0.23 kg-m, 20 in-lb)
SGIA0160E
SGIA0484E
Amount of vertical movement with rack Less than 0.265 mm (0.01 in)
Page 3868 of 4366

PS-28
POWER STEERING GEAR AND LINKAGE
Revision: 2006 July 2007 FX35/FX45
18. Install large-diameter side of boot to gear housing assembly.
19. Install small-diameter side of boot to the mounting groove of inner socket boot.
20. Install boot clamp to the small-diameter side of boot.
21. Install boot clamp to the large-diameter side of boot.
a. Tighten large-diameter side of RH/LH boot with boot clamp (stainless wire).
b. After wrapping clamp around boot groove for two turns, insert screwdriver in loop on both ends of wire. Twist 4 to 4.5 turns
while pulling with a force of approx. 98 N (10 kg, 22 lb).
c. Twist boot clamp as shown in the figure, pay attention to rela- tionship between winding and twisting directions.
22. Install cylinder tubes to gear housing assembly.
23. Install lock nut and outer socket to inner socket.
Measuring point Axial direction of rack 5 mm (0.2 in) away from end of gear housing
Radius direction of rack Shaft direction of adjusting screw
SGIA1325E
Wire length “L” : 390 mm (15.35 in)
SGIA0163E
SGIA0164E
SGIA0544E
Page 3869 of 4366
POWER STEERING GEAR AND LINKAGE PS-29
C
D E
F
H I
J
K L
M A
B
PS
Revision: 2006 July 2007 FX35/FX45
24. Tighten lightly inner socket in specified length “L”, then tighten
lock nut at specified torque. Refer to PS-21, "
Disassembly and
Assembly" . Reconfirm if inner socket length is within limit of
specified length “L”.
CAUTION:
Perform toe-in adjustment after this procedure. Length
achieved after toe-in adjustment is not necessary value
given here. Inner socket length “L” : 135.2 mm (5.32 in)
SGIA0167E