EC-788
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2006 July 2007 FX35/FX45
I/P PULLY SPD
[rpm]Indicates the engine speed computed
from the turbine revolution sensor signal.
VEHICLE SPEED
[km/h] or [MPH]
The vehicle speed computed from the
vehicle speed signal sent from TCM is
displayed.
IDL A/V LEARN
[YET/CMPLT]
Display the condition of idle air volume
learning
YET: Idle air volume learning has not
been performed yet.
CMPLT: Idle air volume learning has
already been performed successfully.
TRVL AFTER MIL
[km] or [mile]
Distance traveled while MIL is activated.
SNOW MODE SW
[ON/OFF]
Indicates [ON/OFF] condition from the
snow mode switch signal.
A/F S1 HTR (B1)
[%]
Air fuel ratio (A/F) sensor 1 heater control
value computed by ECM according to the
input signals.
The current flow to the heater becomes
larger as the value increases.
A/F S1 HTR (B2)
[%]
AC PRESS SEN
[V]
The signal voltage from the refrigerant
pressure sensor is displayed.
VHCL SPEED SE
[km/h] or [mph]
The vehicle speed computed from the
vehicle speed signal sent from combina-
tion meter is displayed.
SET VHCL SPD
[km/h] or [mph]
The preset vehicle speed is displayed.
MAIN SW
[ON/OFF]
Indicates [ON/OFF] condition from MAIN
switch signal.
CANCEL SW
[ON/OFF]
Indicates [ON/OFF] condition from CAN-
CEL switch signal.
RESUME/ACC SW
[ON/OFF]
Indicates [ON/OFF] condition from
RESUME/ACCELERATE switch signal.
SET SW
[ON/OFF]
Indicates [ON/OFF] condition from SET/
COAST switch signal.
BRAKE SW1
[ON/OFF]
Indicates [ON/OFF] condition from ASCD
brake switch signal.
BRAKE SW2
[ON/OFF]
Indicates [ON/OFF] condition of stop
lamp switch signal.
DIST SW
[ON/OFF]
Indicates [ON/OFF] condition from DIS-
TANCE switch signal.
VHCL SPD CUT
[NON/CUT]
Indicates the vehicle cruise condition.
NON: Vehicle speed is maintained at the
ASCD set speed.
CUT: Vehicle speed increased to exces-
sively high compared with the ASCD set
speed, and ASCD operation is cut off.
Monitored item
[Unit] ECM
INPUT SIG-
NALS MAIN
SIG-
NALS Description Remarks
TROUBLE DIAGNOSIS EC-793
[VK45DE]
C
D E
F
G H
I
J
K L
M A
EC
Revision: 2006 July 2007 FX35/FX45
Operation
1. “AUTO TRIG”
While trying to detect the DTC/1st trip DTC by performing the “DTC Confirmation Procedure”, be sure
to select to “DATA MONITOR (AUTO TRIG)” mode. You can confirm the malfunction at the moment it is
detected.
While narrowing down the possible causes, CONSULT-II should be set in “DATA MONITOR (AUTO
TRIG)” mode, especially in case the incident is intermittent.
When you are inspecting the circuit by gently shaking (or twisting) the suspicious connectors, compo-
nents and harness in the “DTC Confirmation Procedure”, the moment a malfunction is found the DTC/
1st trip DTC will be displayed. (Refer to “INCIDENT SIMULATION TESTS” in GI-28, "
How to Perform
Efficient Diagnosis for an Electrical Incident" .)
2. “MANU TRIG”
If the malfunction is displayed as soon as “DATA MONITOR” is selected, reset CONSULT-II to “MANU
TRIG”. By selecting “MANU TRIG” you can monitor and store the data. The data can be utilized for fur-
ther diagnosis, such as a comparison with the value for the normal operating condition.
Generic Scan Tool (GST) FunctionNBS00427
DESCRIPTION
Generic Scan Tool (OBDII scan tool) complying with SAE J1978 has
8 different functions explained below.
ISO9141 is used as the protocol.
The name “GST” or “Generic Scan Tool” is used in this service man-
ual.
PBIB0197E
SEF139P
EC-794
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2006 July 2007 FX35/FX45
FUNCTION
INSPECTION PROCEDURE
1. Turn ignition switch OFF.
2. Connect “GST” to data link connector, which is located under LH dash panel near the hood opener handle.
Diagnostic service Function
Service $01 READINESS TESTS This mode gains access to current emission-related data values, including analog inputs
and outputs, digital inputs and outputs, and system status information.
Service $02 (FREEZE DATA) This mode gains access to emission-related data value which were stored by ECM during
the freeze frame. For details, refer to EC-721, "
FREEZE FRAME DATA AND 1ST TRIP
FREEZE FRAME DATA" .
Service $03 DTCs This mode gains access to emission-related power train trouble codes which were stored
by ECM.
Service $04 CLEAR DIAG INFO This mode can clear all emission-related diagnostic information. This includes:
Clear number of diagnostic trouble codes (Service $01)
Clear diagnostic trouble codes (Service $03)
Clear trouble code for freeze frame data (Service $01)
Clear freeze frame data (Service $02)
Reset status of system monitoring test (Service $01)
Clear on board monitoring test results (Service $06 and $07)
Service $06 (ON BOARD TESTS) This mode accesses the results of on board diagnostic monitoring tests of specific com-
ponents/systems that are not continuously monitored.
Service $07 (ON BOARD TESTS) This mode enables the off board test drive to obtain test results for emission-related pow-
ertrain components/systems that are continuously monitored during normal driving condi-
tions.
Service $08 — This mode can close EVAP system in ignition switch ON position (Engine stopped). When
this mode is performed, EVAP canister vent control valve can be closed.
In the following conditions, this mode cannot function.
Low ambient temperature
Low battery voltage
Engine running
Ignition switch OFF
Low fuel temperature
Too much pressure is applied to EVAP system
Service $09 (CALIBRATION ID) This mode enables the off-board test device to request specific vehicle information such
as Vehicle Identification Number (VIN) and Calibration IDs.
PBIB1503E
EC-798
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2006 July 2007 FX35/FX45
COOLING FAN
Engine: After warming up, idle
the engine
Air conditioner switch: OFF Engine coolant temperature is 94
°C
(201 °F) or less OFF
Engine coolant temperature is between
95 °C (203 °F) and 104 °C (219 °F) MID
Engine coolant temperature is 105 °C
(221 °F) or more HI
HO2S2 HTR (B1)
HO2S2 HTR (B2)
Engine speed: Below 3,600 rpm after the following conditions are met.
–Engine: After warming up
–Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at
idle for 1 minute under no load ON
Engine speed: Above 3,600 rpm OFF
I/P PULLY SPD
Vehicle speed: More than 20 km/h (12 MPH) Almost the same speed as
the tachometer indication
VEHICLE SPEED
Turn drive wheels and compare CONSULT-II value with the speedometer
indication. Almost the same speed as
the speedometer indication
TRVL AFTER MIL
Ignition switch: ON Vehicle has traveled after MIL has turned
ON. 0 - 65,535 km
(0 - 40,723 miles)
SNOW MODE SW
Ignition switch: ON Snow mode switch: ON ON
Snow mode switch: OFF OFF
A/F S1 HTR (B1)
A/F S1 HTR (B2)
Engine: After warming up, idle the engine 0 - 100%
AC PRESS SEN
Engine: Idle
Both air conditioner switch and blower fan switch: ON (Compressor oper-
ates) 1.0 - 4.0V
VHCL SPEED SE
Turn drive wheels and compare CONSULT-II value with the speedometer
indication. Almost the same speed as
the speedometer indication
SET VHCL SPD
Engine: Running ASCD: Operating The preset vehicle speed is
displayed
MAIN SW
Ignition switch: ON MAIN switch: Pressed ON
MAIN switch: Released OFF
CANCEL SW
Ignition switch: ON CANCEL switch: Pressed ON
CANCEL switch: Released OFF
RESUME/ACC SW
Ignition switch: ON RESUME/ACCELERATE switch:
Pressed ON
RESUME/ACCELERATE switch:
Released OFF
SET SW
Ignition switch: ON SET/COAST switch: Pressed ON
SET/COAST switch: Released OFF
BRAKE SW1
(ICC/ASCD brake
switch)
Ignition switch: ON Brake pedal: Fully released ON
Brake pedal: Slightly depressed OFF
BRAKE SW2
(Stop lamp switch)
Ignition switch: ON Brake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
DIST SW
Ignition switch: ON DISTANCE switch: Pressed ON
DISTANCE switch: Released OFF
CRUISE LAMP
Ignition switch: ON MAIN switch: Pressed at the 1st time
→
at the 2nd time ON
→ OFF
MONITOR ITEM CONDITION SPECIFICATION
GW-60
FRONT DOOR GLASS AND REGULATOR
Revision: 2006 July 2007 FX35/FX45
Inspection after Removal
Check the regulator assembly for the following. If a malfunction is
detected, replace or grease it.
Wire wear
Regulator deformation
Grease condition for each sliding part
The arrows in the figure show the application points of the body
grease.
Disassembly and assemblyNIS001RT
REGULATOR ASSEMBLY
Disassembly
Remove the power window motor and guide rail from the module
assembly.
Assembly
Assemble in the reverse order of disassembly.
Inspection after InstallationNIS001RU
SETTING OF LIMIT SWITCH
Setting of Limit Switch
If any of the following work has been done, set the limit switch (integrated in the motor).
Removal and installation of the motor from the regulator.
Operate the regulators as a unit.
Installation of the new glass.
Installation of the new glass run.
Resetting
After installing each component to the vehicle, follow the steps below.
1. Raise the glass to the top position.
2. While pressing and holding the reset switch, lower the glass to the bottom position.
3. Release the reset switch, and check the reset switch returns to the original position, and then raise the glass to the top position.
CAUTION:
Do not operate the glass automatically to raise the glass to
the top position.
FITTING INSPECTION
Make sure the glass is securely fit into the glass run groove.
PIIA4730E
PIIA4731E
PIIA4732E
GW-66
INSIDE MIRROR
Revision: 2006 July 2007 FX35/FX45
Removal and InstallationNIS001RZ
REMOVAL
1. Remove inside mirror cover.
2. Remove inside mirror finisher.
3. Remove TORX bolt (T20) of the mirror base.
4. Slide the mirror base upward to remove.
5. Disconnect the connector.
INSTALLATION
Install in the reverse order of removal.
COMPASS
For reset of compass, refer to DI-106, "System Description" .
CAUTION:
Apply Genuine Mirror Adhesive or equivalent to bonding surface of mounting bracket. Refer to GI-48,
"RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS" .
1. Inside mirror finisher 2. Inside mirror 3. TORX bolt (T20)
4. Inside mirror cover
PIIA4934E
RF-1
ROOF
I BODY
CONTENTS
C
D E
F
G H
J
K L
M
SECTION
A
B
RF
Revision: 2006 July 2007 FX35/FX45
ROOF
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 2
Precautions ......................................................... ..... 2
PREPARATION ...................................................... ..... 3
Special Service Tools .......................................... ..... 3
Commercial Service Tools ................................... ..... 3
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 4
Work Flow ........................................................... ..... 4
CUSTOMER INTERVIEW ................................ ..... 4
DUPLICATE THE NOISE AND TEST DRIVE .. ..... 5
CHECK RELATED SERVICE BULLETINS ...... ..... 5
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ................................................. ..... 5
REPAIR THE CAUSE ...................................... ..... 5
CONFIRM THE REPAIR .................................. ..... 6
Generic Squeak and Rattle Troubleshooting ...... ..... 6
INSTRUMENT PANEL ..................................... ..... 6
CENTER CONSOLE ........................................ ..... 6
DOORS ............................................................ ..... 6
TRUNK ............................................................. ..... 7
SUNROOF/HEADLINING ................................ ..... 7
SEATS .............................................................. ..... 7
UNDERHOOD .................................................. ..... 7
Diagnostic Worksheet ......................................... ..... 8
SUNROOF ............................................................. ... 10
Component Parts and Harness Connector Location ... 10
System Description ............................................. .... 11
TILT UP / SLIDE CLOSE OPERATION ............ .... 11
TILT DOWN / SLIDE OPEN OPERATION ....... .... 11
AUTO OPERATION ......................................... .... 11
RETAINED POWER OPERATION ................... .... 11 ANTI-PINCH FUNCTION .................................
... 12
MEMORY RESET PROCEDURE .................... ... 12
INITIALIZATION PROCEDURE ....................... ... 12
CAN Communication System Description ........... ... 12
CAN Communication Unit .................................... ... 12
Wiring Diagram — SROOF — ............................. ... 13
Terminals and Reference Value for BCM ............ ... 14
Terminals and Reference Value for Sunroof Motor
Assembly ............................................................. ... 14
Work Flow ............................................................ ... 15
CONSULT-II Function (BCM) .............................. ... 15
CONSULT-II START PROCEDURE ................. ... 15
ACTIVE TEST .................................................. ... 15
WORK SUPPORT ............................................ ... 15
DATA MONITOR .............................................. ... 15
Trouble Diagnosis Chart by Symptom ................. ... 16
Check BCM Power Supply and Ground Circuit ... ... 16
Check Sunroof Motor Assembly Power Supply and
Ground Circuit ..................................................... ... 17
Check Sunroof Switch System ............................ ... 18
Check Door Switch .............................................. ... 20
Wind Deflector Inspection .................................... ... 22
Link and Wire Assembly ...................................... ... 22
Fitting Adjustment ................................................ ... 22
LID WEATHERSTRIP OVERLAP ADJUST-
MENT AND SURFACE MISMATCH ADJUST-
MENT ............................................................... ... 23
Removal and Installation ..................................... ... 23
SUNROOF UNIT ASSEMBLY .......................... ... 25
GLASS LID ....................................................... ... 26
SUNSHADE ..................................................... ... 27
WIND DEFLECTOR ......................................... ... 27
SUNROOF MOTOR ASSEMBLY ..................... ... 27
RF-12
SUNROOF
Revision: 2006 July 2007 FX35/FX45
ANTI-PINCH FUNCTION
The CPU of sunroof motor monitors the sunroof motor operation and the sunroof position (fully-closed or
other) by the signals from sunroof motor.
When sunroof motor detects an interruption during the following slide close and tilt down operation, sunroof
switch controls the motor for open and the sunroof will operate until full up position (when tilt down operate) or
125 mm (4.92 in) or more in an open direction (when slide close operate).
close operation and tilt down when ignition switch is in the ON position.
close operation and tilt down during retained power operation.
MEMORY RESET PROCEDURE
1. Please observe the following instructions while confirming the sunroof operation.
NOTE:
Do not disconnect the electronic power while the sunroof is operating or within 5 seconds after the sunroof
stops. (to wipe-out the memory of lid position and operating friction.)
2. Initialization of system should be conducted after the following conditions.
When the battery is out or connector is disconnected while sunroof is operating or within 5 seconds
after sunroof stops.
When the sunroof motor is changed.
When an emergency handle is used.
When the sunroof does not operate normally. (Incomplete initialization conditions)
INITIALIZATION PROCEDURE
If the sunroof does not close or open automatically, use the following procedure to return sunroof operation to
normal.
1. Close the sunroof if it is not in the closed position. It may be necessary to repeatedly push the switch to close the sunroof.
2. Press and hold the TILT UP switch. Do not release the switch, keep pressure on it. After 10 seconds of depressing, the sunroof will tilt up, then stop. Release the button.
3. Press and hold the TILT UP switch again. Do not release the switch, keep pressure on it. While depress- ing the switch, the sunroof will “Tilt down” “Slide open” “Slide close”. Release the button after the sunroof
“Tilt down” and stops.
4. Initializing procedure is complete. Confirm proper operation of the sunroof.
CAN Communication System DescriptionNIS001SZ
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
CAN Communication UnitNIS001T0
Refer to LAN-49, "CAN System Specification Chart" .