BL-168
BACK DOOR AUTO CLOSURE SYSTEM
Revision: 2006 July 2007 FX35/FX45
Terminals and Reference Value for Back Door Closure Control UnitNIS001OP
*, (): Models with Intelligent Key Termi-
nal Wire
color Item Signal
Input/
output Condition
Voltage (V)
(Approx.)
1 R Power source (Fuse) Input — Battery voltage
2 PU Closure motor (open) signal Output Fully close → fully open
3 G Closure motor (close) signal Output Fully open → fully close
4 B Ground — — 0
5 W
(B) Ground* — — 0*
Unlock sensor signal
(passenger side) Input Passenger side door lock is
locked 5
Passenger side door lock is
unlocked 0
6 Y
(LG) Back door opener switch
signal Input Back door opener switch is ON 0
Other than above 5
7 OR Half-latch switch signal Input Fully open → fully close
8 L Close switch signal Input Fully open → fully close
9 P Open switch signal Input Fully open → fully close
SIIA1480J
SIIA1480J
SIIA1479J
SIIA1478J
SIIA1481J
BACK DOOR AUTO CLOSURE SYSTEM BL-169
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Revision: 2006 July 2007 FX35/FX45
Work FlowNIS001OQ
1. Check the symptom and customer's requests.
2. Understand the outline of system. Refer to BL-164, "
System Description" .
3. Perform the preliminary check, Refer to BL-169, "
Preliminary Check"
4. According to the trouble diagnosis chart, repair or replace the cause of the malfunction. Refer to BL-169,
"Trouble Diagnosis Chart by Symptom" .
5. Does back door auto closure system operate normally? If Yes, GO TO 6, If No, GO TO 4.
6. INSPECTION END
Preliminary CheckNIS001OR
Remove the fuse No.18 for the back door closure with the back door closure inactive.
Check that the back door can be open / close normally.
CAUTION:
It is judged it is abnormal, discontinues closure operation, and drive lever returns to a neutral position
if not becoming full-latch within about three seconds after half-latch.
When this operation is done continuously three times, both back door closure and back door opener
switch are not operated because the function of back door closure is stopped.
Thing to reset power supply by pulling out and opening fuse in that case.
Trouble Diagnosis Chart by SymptomNIS001OS
Symptom Diagnostic procedure and repair order Refer to page
Back door closure does not operate. 1. Check back door closure motor power supply and
ground circuit BL-170
2. Check half-latch switch
BL-170
3. Check close switchBL-172
4. Check open switchBL-173
5. Check closure motorBL-179
6. Replace back door closure control unit.BL-179
Back door does not open (with Intelligent Key system). 1. Check Intelligent Key system
BL-1152. Check back door opener switchBL-174
Back door does not open 1. Check back door opener switch
BL-1762. Check unlock sensorBL-178
3. Replace back door closure control unit.BL-179
Back door does not enter fully closed states through
back door closure operates. 1. Back door fitting adjustment.
BL-158
2. Replace back door lock assembly.BL-162
BL-178
BACK DOOR AUTO CLOSURE SYSTEM
Revision: 2006 July 2007 FX35/FX45
Check Unlock Sensor (Without Intelligent Key)NIS001OZ
1. CHECK UNLOCK SENSOR SIGNAL
1. Turn ignition switch OFF.
2. Check voltage between back door closure control unit connector and ground.
OK or NG
OK >> Unlock sensor is OK.
NG >> GO TO 2.
2. CHECK HARNESS CONTINUITY
1. Disconnect back door closure control unit and front door lock assembly (passenger side) connector.
2. Check continuity between back door closure control unit con- nector D106 terminal 5 and front door lock assembly (passenger
side) connector D40 terminal 5.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace harness between back door closure
control unit and front door lock assembly (passenger
side).
3. CHECK GROUND CIRCUIT
Check continuity between front door lock assembly (passenger side)
connector D40 terminal 4 and ground.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace harness.
Connector Terminals (Wire color)
Condition Voltage (V)
(Approx.)
(+) (-)
D106 5 (W) Ground Passenger side door lock is
locked 5
Passenger side door lock is
unlocked 0
PIIA6182E
5 (W) – 5 (W) : Continuity should exist.
PIIA6183E
4 (B) – Ground : Continuity should exist.
PIIA6184E
BRAKE MASTER CYLINDER BR-13
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Revision: 2006 July 2007 FX35/FX45
BRAKE MASTER CYLINDERPFP:46010
On-Board InspectionNFS000M1
LEAK INSPECTION
Check for leaking in a master cylinder installation surface, a reservoir tank installation surface, and brake
tube connections.
ComponentsNFS000M3
Removal and InstallationNFS000M2
CAUTION:
Be careful not to splash brake fluid on painted areas; it way cause paint damage. If brake fluid is
splashed on painted surfaces of body, immediately wipe it off and them wash it away with water imme-
diately.
REMOVAL
1. Remove cowl top cover. Refer to EI-23, "COWL TOP" .
2. Drain brake fluid. Refer to BR-9, "
Drain and Refill" .
3. Remove harness connectors for fluid level sensor and pressure sensor.
4. Using a flare nut wrench, remove brake tube from master cylinder assembly.
1. Reservoir cap 2. Strainer 3. Reservoir tank
4. Grommet 5. Cylinder body 6. Pin
7. Pressure sensor 8. Pressure sensor (Only ICC models)
Refer to GI-11, "
Components" and the followings for the symbols in the figure.
: Apply brake fluid.
PFIA0815E
FRONT DISC BRAKE BR-19
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Revision: 2006 July 2007 FX35/FX45
FRONT DISC BRAKEPFP:41000
On-Vehicle InspectionNFS000M9
PAD WEAR INSPECTION
Check the thickness from check hole on cylinder body. Use a
scale for inspection if necessary.
ComponentsNFS000MA
WARNING:
Clean dust on caliper and brake pad with a vacuum dust collector to minimize the hazard of airborne
particles or other materials.
CAUTION:
While removing cylinder body, never depress brake pedal because piston will pop out. Standard thickness : 11.0 mm (0.433 in)
Repair limit thickness : 2.0 mm (0.079 in)
MAA0439D
1. Brake hose 2. Union bolt 3. Copper washer
4. Cap 5. Bleed valve 6. Sliding pin bolt
7. Cylinder body 8. Piston seal 9. Piston
10. Piston boot 11. Torque member mounting bolt 12. Sliding pin
13. Sliding pin boot 14. Bushing 15. Torque member
16. Inner shim cover 17. Inner shim 18. Inner pad
19. Pad wear sensor 20. Pad retainer 21. Outer pad
22. Outer shim 23. Outer shim cover
Refer to GI-11, "
Components" and the followings for the symbols in the figure.
1: Apply rubber grease.
2: Apply PBC (Poly Butyl Cuprysil) grease or silicone-based grease.
3: Apply polyglycol ether based lubricant.
: Apply brake fluid.
PFIA0809E
FRONT DISC BRAKE BR-23
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Revision: 2006 July 2007 FX35/FX45
2. Apply rubber grease to piston boot. Cover the piston end with
piston boot, and install cylinder side lip on piston boot properly
into groove on cylinder body.
CAUTION:
Do not reuse piston boot.
3. Apply brake fluid to piston, and press piston into cylinder body by hand to assemble piston side lip on piston boot properly into
groove on piston.
CAUTION:
Press piston evenly and vary the pressing point to prevent
cylinder inner wall from being rubbed.
4. Install sliding pins and sliding pin boots to torque member.
5. Install the torque member to the knuckle spindle and tighten the mounting bolts to the specified torque. Refer to BR-19, "
Compo-
nents" .
CAUTION:
Before installing torque member to vehicle, wipe oil and
grease on the washer seats on steering knuckle and the
mounting surface of the torque member.
6. Install pad retainers to torque member.
7. After assembling shims and shim covers to pad, install it to torque member.
CAUTION:
Inner pad and outer pad have pad-return mechanism on the upper side of the pad retainer. When
installing pad, be sure to install pad return lever to pad wear sensor securely as shown in the fig-
ure.
8. Install cylinder body, and tighten sliding pin bolt to specified torque. Refer to BR-19, "
Components" .
9. Install a projection of brake hose metal fitting by aligning with protrusions on cylinder body, and then tighten union bolts to specified torque. Refer to BR-11, "
Hydraulic Circuit" .
CAUTION:
Assemble brake hose securely to protrusions on cylinder body.
Do not reuse copper washer for union bolts.
10. After installing caliper assembly, refill with new brake fluid and bleed air. Refer to BR-10, "
Bleeding Brake
System" .
SFIA2432E
SFIA2279E
SBR557E
REAR DISC BRAKE BR-25
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Revision: 2006 July 2007 FX35/FX45
REAR DISC BRAKEPFP:44000
On-Vehicle InspectionNFS000ME
PAD WEAR INSPECTION
Check the thickness from check hole on cylinder body. Use a
scale for inspection if necessary.
ComponentsNFS000MF
Standard thickness : 8.5 mm (0.335 in)
Repair limit thickness : 2.0 mm (0.079 in)
BRA0010D
1. Union bolt 2. Brake hose 3. Copper washer
4. Cap 5. Bleed valve 6. Sliding pin bolt
7. Cylinder body 8. Piston seal 9. Piston
10. Piston boot 11. Retaining ring 12. Inner shim cover
13. Inner shim 14. Inner pad 15. Pad retainer
16. Outer pad 17. Outer shim 18. Sliding pin boot
19. Bushing 20. Torque member mounting bolt 21. Washer
22. Torque member 23. Pad wear sensor 24. Inner pad (RH)
Refer to GI-11, "
Components" and the followings for the symbols in the figure.
PFIA0808J
BRC-1
BRAKE CONTROL SYSTEM
F BRAKES
CONTENTS
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SECTION
A
B
BRC
Revision: 2006 July 2007 FX35/FX45
BRAKE CONTROL SYSTEM
VDC/TCS/ABS
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions for Brake System ............................. ..... 3
Precautions for Brake Control ............................. ..... 3
PREPARATION ...................................................... ..... 5
Special Service Tools .......................................... ..... 5
Commercial Service Tools ................................... ..... 5
ON-VEHICLE SERVICE ........................................ ..... 6
Adjustment of Steering Angle Sensor Neutral Posi-
tion ...................................................................... ..... 6
Calibration of Decel G Sensor (AWD Models) .... ..... 7
SYSTEM DESCRIPTION ....................................... ..... 8
System Diagram .................................................. ..... 8
Functions ............................................................. ..... 8
VDC .................................................................. ..... 8
TCS .................................................................. ..... 8
ABS .................................................................. ..... 9
EBD .................................................................. ..... 9
Fail-Safe Function ............................................... ..... 9
VDC / TCS SYSTEM ........................................ ..... 9
ABS, EBD SYSTEM ......................................... ..... 9
Hydraulic Circuit Diagram ................................... ... 10
CAN Communication ........................................... ... 10
SYSTEM DESCRIPTION ................................. ... 10
TROUBLE DIAGNOSIS ......................................... ....11
Fail-Safe Function ............................................... .... 11
VDC/TCS SYSTEM .......................................... .... 11
ABS, EBD SYSTEM ......................................... .... 11
How to Proceed with Diagnosis .......................... .... 11
BASIC CONCEPT ............................................ .... 11
DIAGNOSIS FLOWCHART ............................. ... 12
ASKING COMPLAINTS ................................... ... 13
EXAMPLE OF DIAGNOSIS SHEET ................ ... 13
Component Installation Location ......................... ... 14
Schematic ........................................................... ... 15
Wiring Diagram — VDC — .................................. ... 16
Control Unit Input/Output Signal Standard .......... ... 22 REFERENCE VALUE FROM CONSULT-II ......
... 22
CONSULT-II Functions (ABS) ............................. ... 24
CONSULT-II MAIN FUNCTION ........................ ... 24
CONSULT-II SETTING PROCEDURE ............. ... 24
Self-Diagnosis ..................................................... ... 25
DESCRIPTION ................................................. ... 25
OPERATION PROCEDURE ............................. ... 25
ERASE MEMORY ............................................ ... 25
DISPLAY ITEM LIST ........................................ ... 26
Data Monitor ........................................................ ... 29
OPERATION PROCEDURE ............................. ... 29
DISPLAY ITEM LIST ........................................ ... 29
Active Test ........................................................... ... 31
OPERATION PROCEDURE ............................. ... 31
TEST ITEM ....................................................... ... 32
For Fast and Accurate Diagnosis ........................ ... 33
PRECAUTIONS FOR DIAGNOSIS .................. ... 33
Basic Inspection .................................................. ... 34
BRAKE FLUID AMOUNT, LEAKS, AND BRAKE
PADS INSPECTION ......................................... ... 34
POWER SYSTEM TERMINAL LOOSENESS
AND BATTERY INSPECTION .......................... ... 34
ABS WARNING LAMP, VDC OFF INDICATOR
LAMP, SLIP INDICATOR LAMP AND BRAKE
WARNING LAMP INSPECTION ...................... ... 34
TROUBLE DIAGNOSIS FOR SYSTEM ................. ... 36
Wheel Sensor Circuit ........................................... ... 36
INSPECTION PROCEDURE ........................... ... 36
Engine System .................................................... ... 38
INSPECTION PROCEDURE ........................... ... 38
VDC/TCS/ABS Control Unit Circuit ..................... ... 38
INSPECTION PROCEDURE ........................... ... 38
Pressure Sensor Circuit ....................................... ... 39
INSPECTION PROCEDURE ........................... ... 39
Steering Angle Sensor Circuit .............................. ... 41
INSPECTION PROCEDURE ........................... ... 41
Yaw Rate/Side G Sensor (2WD Models), Yaw Rate/
Side/Decel G Sensor (AWD Models) Circuit ........ ... 42
INSPECTION PROCEDURE ........................... ... 42
Solenoid and VDC Change-Over Valve Circuit ... ... 44