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TROUBLE DIAGNOSIS ATC-113
C
D E
F
G H
I
K L
M A
B
AT C
Revision: 2006 July 2007 FX35/FX45
3. CHECK INTAKE SENSOR
Refer to AT C - 11 3 , "
Intake Sensor" .
OK or NG
OK >> 1. Replace unified meter and A/C amp. 2. Go to self-diagnosis AT C - 5 3 , "
FUNCTION CONFIRMATION PROCEDURE" and perform self-
diagnosis STEP-2. Confirm that code No. 20 is displayed.
NG >> 1. Replace intake sensor. 2. Go to self-diagnosis AT C - 5 3 , "
FUNCTION CONFIRMATION PROCEDURE" and perform self-
diagnosis STEP-2. Confirm that code No. 20 is displayed.
4. CHECK CIRCUIT CONTINUITY BETWEEN INTAKE SENSOR AND UNIFIED METER AND A/C AMP.
1. Turn ignition switch OFF.
2. Disconnect unified meter and A/C amp. connector.
3. Check continuity between intake sensor harness connector M254 terminal 2 and unified meter and A/C amp. harness con-
nector M57 terminal 41.
4. Check continuity between intake sensor harness connector M254 terminal 2 and ground.
OK or NG
OK >> 1. Replace unified meter and A/C amp. 2. Go to self-diagnosis AT C - 5 3 , "
FUNCTION CONFIRMATION PROCEDURE" and perform self-
diagnosis STEP-2. Confirm that code No. 20 is displayed.
NG >> Repair harness or connector.
COMPONENT INSPECTION
Intake Sensor
After disconnecting intake sensor connector M254, measure resis-
tance between terminals 1 and 2 at sensor side. Refer to the table
below.
If NG, replace intake sensor. 2 – 41 : Continuity should exist.
2 – Ground : Continuity should not exist.
RJIA2033E
Temperature °C ( °F) Resistance k Ω
− 15 (5) 12.34
− 10 (14) 9.62
− 5 (23) 7.56
0 (32) 6.00
5 (41) 4.80
10 (50) 3.87
15 (59) 3.15
20 (68) 2.57
25 (77) 2.12
30 (86) 1.76
35 (95) 1.47
40 (104) 1.23 45 (113) 1.04
RJIA2034E
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ATC-116
AMBIENT SENSOR
Revision: 2006 July 2007 FX35/FX45
AMBIENT SENSORPFP:27722
Removal and InstallationNJS000EL
REMOVAL
1. Remove front grille. Refer to EI-22, "FRONT GRILLE" .
2. Disconnect ambient sensor connector, and then remove ambi- ent sensor.
INSTALLATION
Installation is basically the reverse order of removal.
RJIA2016E
Page 563 of 4366
IN-VEHICLE SENSOR ATC-117
C
D E
F
G H
I
K L
M A
B
AT C
Revision: 2006 July 2007 FX35/FX45
IN-VEHICLE SENSORPFP:27720
Removal and InstallationNJS000EM
REMOVAL
1. Remove instrument driver lower panel. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
2. Remove mounting screw, and then remove in-vehicle sensor.
INSTALLATION
Installation is basically the reverse order of removal.
RJIA2036E
Page 564 of 4366
ATC-118
SUNLOAD SENSOR
Revision: 2006 July 2007 FX35/FX45
SUNLOAD SENSORPFP:27721
Removal and InstallationNJS000EN
REMOVAL
1. Remove front defroster grille (RH). Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
2. Disconnect sunload sensor connector, and then remove the sunload sensor.
INSTALLATION
Installation is basically the reverse order of removal.
RJIA2026E
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INTAKE SENSOR ATC-119
C
D E
F
G H
I
K L
M A
B
AT C
Revision: 2006 July 2007 FX35/FX45
INTAKE SENSORPFP:27723
Removal and InstallationNJS000EO
REMOVAL
1. Remove low-pressure pipe 2 and high-pressure pipe 3. Refer to ATC-150, "Removal and Installation of
Low-pressure Pipe 2 and High-pressure Pipe 3" .
CAUTION:
Cap or wrap the joint of evaporator, low-pressure pipe 1 and high-pressure pipe 2 with suitable
material such as vinyl tape to avoid the entry of air.
2. Slide evaporator to passenger side, and then remove intake sensor.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings of low-pressure pipe 1, 2 and high-pressure pipe 2, 3 with new ones, and then
apply compressor oil to it when installing it.
Mark the mounting position of intake sensor bracket prior to removal so that the reinstalled sen-
sor can be located in the same position.
Female-side piping connection is thin and easy to deform. Slowly insert the male-side piping
straight in axial direction.
Insert piping securely until a click is heard.
After piping connection is completed, pull male-side piping by hand to make sure that connection
does not come loose.
When recharging refrigerant, check for leaks.
RJIA0928E
Page 574 of 4366
ATC-128
HEATER & COOLING UNIT ASSEMBLY
Revision: 2006 July 2007 FX35/FX45
Disassembly and AssemblyNJS000EV
1. Heater pipe grommet 2. Heater core 3. Heater pipe cover
4. Aspirator 5. Aspirator hose 6. Air mix door motor (driver side)
7. Air mix door (slide door) 8. Max. cool door link 9. Max. cool door lever
10. Ventilator door lever 11. Ventilator door link 12. Air mix door motor (passenger side)
13. Intake sensor bracket 14. Intake sensor 15. Foot duct (right)
16. Evaporator cover 17. Evaporator cover adaptor 18. Heater pipe bracket
PJIA0157E
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ATC-154
REFRIGERANT LINES
Revision: 2006 July 2007 FX35/FX45
CAUTION:
Be careful not to damage the core surface of the condenser and the radiator.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings of high-pressure flexible hose and high-pressure pipe 1 with new ones, and then
apply compressor oil to it when installing it.
Female-side piping connection is thin and easy to deform. Slowly insert the male-side piping
straight in axial direction.
Insert piping securely until a click is heard.
After piping connection is completed, pull male-side piping by hand to make sure that connection
does not come loose.
When recharging refrigerant, check for leaks.
Removal and Installation of Refrigerant Pressure SensorNJS000FB
REMOVAL
1. Remove condenser. Refer to ATC-153, "Removal and Installation of Condenser" .
2. Remove refrigerant pressure sensor from condenser. CAUTION:
When working, be careful not to damage the condenser.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Apply compressor oil to O-ring of refrigerant pressure sensor when installing it.
Removal and Installation of EvaporatorNJS000FC
REMOVAL
1. Remove low-pressure pipe 2 and high-pressure pipe 3. Refer to ATC-150, "Removal and Installation of
Low-pressure Pipe 2 and High-pressure Pipe 3" .
CAUTION:
Cap or wrap the joint of evaporator, low-pressure pipe 2 and high-pressure pipe 3 with suitable
material such as vinyl tape to avoid the entry of air.
2. Slide evaporator, and then remove it from heater & cooling unit assembly.
3. Remove intake sensor from evaporator, and then remove evap- orator. High-pressure flexible hose bracket mounting bolt
: 5.5 N·m (0.56 kg-m, 49 in-lb)
RJIA2076E
RJIA0928E
Page 601 of 4366

REFRIGERANT LINES ATC-155
C
D E
F
G H
I
K L
M A
B
AT C
Revision: 2006 July 2007 FX35/FX45
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings of low-pressure pipe 2 and high-pressure pipe 3 with new ones, and then apply
compressor oil to it when installing it.
Female-side piping connection is thin and easy to deform. Slowly insert the male-side piping
straight in axial direction.
Insert piping securely until a click is heard.
After piping connection is completed, pull male-side piping by hand to make sure that connection
does not come loose.
O-rings are different from low-pressure pipe 1 (high-pressure pipe 2) and low-pressure pipe 2
(high-pressure pipe 3).
Mark the mounting position of intake sensor bracket prior to removal so that the reinstalled sen-
sor can be located in the same position.
When recharging refrigerant, check for leaks.
Removal and Installation of Expansion ValveNJS000FD
REMOVAL
1. Remove evaporator. Refer to ATC-154, "Removal and Installation of Evaporator" .
2. Remove mounting bolts, and then remove expansion valve. CAUTION:
Cap or wrap the joint of evaporator with suitable material
such as vinyl tape to avoid the entry of air.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings of evaporator with new ones, and then apply compressor oil to it when installing
it.
O-rings are different from low-pressure pipe 1 (high-pressure pipe 2) and low-pressure pipe 2
(high-pressure pipe 3).
When recharging refrigerant, check for leaks. Low-pressure pipe 1 bracket mounting bolt
: 5.5 N·m (0.56 kg-m, 49 in-lb)
RJIA1864E