AT-32
A/T CONTROL SYSTEM
Revision: 2006 July 2007 FX35/FX45
TCM FunctionNCS001AZ
The function of the TCM is to:
Receive input signals sent from various switches and sensors.
Determine required line pressure, shifting point, lock-up operation, and engine brake operation.
Send required output signals to the respective solenoids.
CONTROL SYSTEM OUTLINE
The automatic transmission senses vehicle operating conditions through various sensors or signals. It always
controls the optimum shift position and reduces shifting and lock-up shocks.
CONTROL SYSTEM DIAGRAM
SENSORS (or SIGNALS)
TCM
ACTUATORS
PNP switch
Accelerator pedal position signal
Closed throttle position signal
Wide open throttle position signal
Engine speed signal
A/T fluid temperature sensor
Revolution sensor
Vehicle speed signal
Manual mode switch signal
Stop lamp switch signal
Turbine revolution sensor
ATF pressure switch Shift control
Line pressure control
Lock-up control
Engine brake control
Timing control
Fail-safe control
Self-diagnosis
CONSULT-II communication line
Duet-EA control
CAN system Input clutch solenoid valve
Direct clutch solenoid valve
Front brake solenoid valve
High and low reverse clutch
solenoid valve
Low coast brake solenoid valve
Torque converter clutch solenoid
valve
Line pressure solenoid valve
A/T CHECK indicator lamp
Starter relay
Back-up lamp relay
SCIA5325E
AT-44
TROUBLE DIAGNOSIS
Revision: 2006 July 2007 FX35/FX45
TROUBLE DIAGNOSISPFP:00004
DTC Inspection Priority ChartNCS001BC
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
NOTE:
If “DTC U1000” is displayed with other DTCs, first perform the trouble diagnosis for “DTC U1000 CAN
COMMUNICATION”. Refer to AT- 1 0 4
.
Fail-safeNCS001BD
The TCM has an electrical fail-safe mode. This mode makes it possible to operate even if there is a an error in
a main electronic control input/output signal circuit.
In fail-safe mode, even if the selector lever is “D” or “M” mode, the transmission is fixed in 2nd, 4th or 5th
(depending on the breakdown position), so the customer should feel “slipping” or “poor acceleration”.
Even when the electronic circuits are normal, under special conditions (for example, when slamming on the
brake with the wheels spinning drastically and stopping the tire rotation), the transmission can go into fail-safe
mode. If this happens, switch OFF the ignition switch for 10 seconds, then switch it ON again to return to the
normal shift pattern. Therefore, the customer's vehicle has returned to normal, so handle according to the
“WORK FLOW” (Refer to AT- 4 6
).
FAIL-SAFE FUNCTION
If any malfunction occurs in a sensor or solenoid, this function controls the A/T to mark driving possible.
Vehicle Speed Sensor
Signals are input from two systems - from vehicle speed sensor A/T (revolution sensor) installed on the trans-
mission and from combination meter so normal driving is possible even if there is a malfunction in one of the
systems. And if vehicle speed sensor A/T (revolution sensor) has unusual cases, 5th gear and manual mode
are prohibited.
Accelerator Pedal Position Sensor
If there is a malfunction in one of the systems, the accelerator opening angle is controlled by ECM according
to a pre-determined accelerator angle to make driving possible. And if there are malfunctions in tow systems,
the engine speed is fixed by ECM to a pre-determined engine speed to make driving possible.
Throttle Position Sensor
If there is a malfunction in one of the systems, the accelerator opening angle is controlled by ECM according
to a pre-determined accelerator angle to make driving possible. And if there are malfunctions in tow systems,
the accelerator opening angle is controlled by the idle signal sent from the ECM which is based on input indi-
cating either idle condition or off-idle condition (pre-determined accelerator opening) in order to make driving
possible.
PNP Switch
In the unlikely event that a malfunction signal enters the TCM, the position indicator is switched OFF, the
starter relay is switched OFF (starter starting is disabled), the back-up lamp relay switched OFF (back-up lamp
is OFF) and the position is fixed to the “D” position to make driving possible.
Starter Relay
The starter relay is switched OFF. (Starter starting is disabled.)
Priority Detected items (DTC)
1 U1000 CAN communication line
2 Except above
TROUBLE DIAGNOSIS AT-89
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B
AT
Revision: 2006 July 2007 FX35/FX45
TCM Input/Output Signal Reference ValuesNCS001BQ
A/T ASSEMBLY HARNESS CONNECTOR TERMINAL LAYOUT
TCM INSPECTION TABLE
Data are reference value and are measured between each terminal and ground.
SCIA1658E
Terminal Wire
color Item Condition Data (Approx.)
1LG Power supply
(Memory back-up) Always Battery voltage
2LG Power supply
(Memory back-up) Always Battery voltage
3 L CAN-H – –
4PU K-line (CONSULT-
II signal) The terminal is connected to the data link connector for CONSULT-II. –
5 B Ground – –
6 Y Power supply – Battery voltage
–0 V
7OR Back-up lamp
relay Selector lever in “R” position. 0 V
Selector lever in other positions. Battery voltage
8 P CAN-L – –
9GYStarter relay Selector lever in “N” and “P” positions. Battery voltage
Selector lever in other positions. 0 V
10 B Ground – –
TROUBLE DIAGNOSIS AT-91
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Revision: 2006 July 2007 FX35/FX45
FR/B SOLENOID Front brake engaged. Refer to
AT- 2 2 . 0.6 - 0.8 A
Front brake disengaged. Refer to AT- 2 2
. 0 - 0.05 A
I/C SOLENOID Input clutch disengaged. Refer to
AT- 2 2
. 0.6 - 0.8 A
Input clutch engaged. Refer to AT- 2 2
. 0 - 0.05 A
D/C SOLENOID Direct clutch disengaged. Refer to
AT- 2 2
. 0.6 - 0.8 A
Direct clutch engaged. Refer to AT- 2 2
. 0 - 0.05 A
HLR/C SOL High and low reverse clutch disengaged. Refer to
AT- 2 2
. 0.6 - 0.8 A
High and low reverse clutch engaged. Refer to AT- 2 2
. 0 - 0.05 A
STARTER RELAY Selector lever in “N” and “P” positions. ON
Selector lever in other positions. OFF
SLCT LVR POSI Selector lever in “N” and “P” positions. N/P
Selector lever in “R” position. R
Selector lever in “D” position. D
ON OFF SOL Low coast brake engaged. Refer to
AT- 2 2
.ON
Low coast brake disengaged. Refer to AT- 2 2
.OFF
ATF PRES SW 1 Front brake engaged. Refer to
AT- 2 2
.ON
Front brake disengaged. Refer to AT- 2 2
.OFF
ATF PRES SW 2 Low coast brake engaged. Refer to
AT- 2 2
.ON
Low coast brake disengaged. Refer to AT- 2 2
.OFF
ATF PRES SW 3 Input clutch engaged. Refer to
AT- 2 2
.ON
Input clutch disengaged. Refer to AT- 2 2
.OFF
ATF PRES SW 5 Direct clutch engaged. Refer to
AT- 2 2
.ON
Direct clutch disengaged. Refer to AT- 2 2
.OFF
ATF PRES SW 6 High and low reverse clutch engaged. Refer to
AT- 2 2
.ON
High and low reverse clutch disengaged Refer to AT- 2 2
.OFF
MANU MODE SW Manual shift gate position (neutral) ON
Other than the above OFF
NON M-MODE SW Manual shift gate position OFF
Other than the above ON
UP SW LEVER Selector lever: + side ON
Other than the above OFF
DOWN SW LEVER Selector lever: - side ON
Other than the above OFF
GEAR During driving 1, 2, 3, 4, 5 Item name Condition
Display value
(Approx.)
AT-92
TROUBLE DIAGNOSIS
Revision: 2006 July 2007 FX35/FX45
CONSULT-II SETTING PROCEDURE
Refer to GI-38, "CONSULT-II Start Procedure" .
SELF-DIAGNOSTIC RESULT MODE
After performing AT- 9 2 , "SELF-DIAGNOSTIC RESULT MODE" , place check marks for results on the AT- 4 7 ,
"DIAGNOSTIC WORKSHEET" . Reference pages are provided following the items.
Operation Procedure
Touch “SELF-DIAG RESULTS” on “SELECT DIAG MODE” screen.
Display shows malfunction experienced since the last erasing opera-
tion.
Display Items List
X: Applicable, —: Not applicable
BCIA0031E
Items (CONSULT-II
screen terms) Malfunction is detected when... TCM self-
diagnosis OBD-II
(DTC)
Reference page
“A/T” with
CONSULT-
II MIL indica-
tor lamp(*1) ,
“ENGINE”
with CON-
SULT-II or GST
CAN COMM CIR-
CUIT
When TCM is not transmitting or receiving CAN communication
signal for 2 seconds or more U1000 U1000
AT-104
STARTER RELAY/
CIRC
If this signal is ON other than in “P” or “N” position, this is judged
to be a malfunction.
(And if it is OFF in “P” or “N” position, this too is judged to be a
malfunction.) P0615 —
AT-107
TCMTCM is malfunctioning P0700 P0700 AT- 111
PNP SW/CIRC
PNP switch 1-4 signals input with impossible pattern
“P” position is detected from “N” position without any other posi-
tion being detected in between. P0705 P0705
AT- 11 2
TURBINE REV S/
CIRCTCM does not receive the proper voltage signal from the sensor.
TCM detects an irregularity only at position of 4th gear for turbine
revolution sensor 2. P0717 P0717
AT- 11 6
VEH SPD SEN/CIR
AT
Signal from vehicle speed sensor A/T (Revolution sensor) not
input due to cut line or the like
Unexpected signal input during running
After ignition switch is turned ON, unexpected signal input from
vehicle speed sensor MTR before the vehicle starts moving P0720 P0720
AT- 11 8
ENGINE SPEED
SIGTCM does not receive the CAN communication signal from the
ECM. P0725 —
AT-123
TCC SOLENOID/
CIRCNormal voltage not applied to solenoid due to cut line, short, or
the like P0740 P0740
AT-125
A/T TCC S/V
FNCTNA/T cannot perform lock-up even if electrical circuit is good.
TCM detects as irregular by comparing difference value with slip
rotation. P0744
P0744(*2)AT-127
AT-98
TROUBLE DIAGNOSIS
Revision: 2006 July 2007 FX35/FX45
ATF WARN LAMP (ON/OFF) — — Not mounted but displayed
BACK-UP LAMP (ON/OFF) — —
STARTER RELAY (ON/OFF) — —
PNP SW3 MON (ON/OFF) — —
C/V CLB ID1 — —
C/V CLB ID2 — —
C/V CLB ID3 — —
UNIT CLB ID1 — —
UNIT CLB ID2 — —
UNIT CLB ID3 — —
TRGT GR RATIO — —
TRGT PRES TCC (kPa) — —
TRGT PRES L/P (kPa) — —
TRGT PRES I/C (kPa) — —
TRGT PRE FR/B (kPa) — —
TRGT PRES D/C (kPa) — —
TRG PRE HLR/C (kPa) — —
SHIFT PATTERN — —
DRV CST JUDGE — —
START RLY MON — —
NEXT GR POSI — —
SHIFT MODE — —
MANU GR POSI — —
VEHICLE SPEED (km/h) — X Vehicle speed recognized by the TCM.
Voltage (V) — — Displays the value measured by the voltage
probe.
Frequency (Hz) — —
The value measured by the pulse probe is dis-
played.
DUTY-HI (high) (%) — —
DUTY-LOW (low) (%) — —
PLS WIDTH-HI (ms) — —
PLS WIDTH-LOW (ms) — — Monitored item (Unit)
Select Monitor Item
Remarks
ECU
INPUT
SIGNALS MAIN SIG-
NALS SELEC-
TION
FROM
MENU
DTC P0615 START SIGNAL CIRCUIT AT-107
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Revision: 2006 July 2007 FX35/FX45
DTC P0615 START SIGNAL CIRCUITPFP:25230
DescriptionNCS001BZ
TCM prohibits cranking other than at “P” or “N” position.
CONSULT-II Reference ValueNCS001C0
On Board Diagnosis LogicNCS001C1
This is not an OBD-II self-diagnostic item.
Diagnostic trouble code “P0615 STARTER RELAY/CIRC” with CONSULT-II or 14th judgement flicker
without CONSULT-II is detected when starter relay is switched ON other than at “P” or “N” position. (Or
when switched OFF at “P” or “N” position).
Possible CauseNCS001C2
Harness or connectors
(Starter relay and TCM circuit is open or shorted.)
Starter relay circuit
DTC Confirmation ProcedureNCS001C3
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “SELECTION FROM MENU” in “DATA MONITOR” mode for “A/T” with CONSULT-II and check monitor “STARTER
RELAY” ON/OFF.
3. Start engine.
4. Drive vehicle for at least 2 consecutive seconds.
5. If DTC is detected, go to AT- 1 0 9 , "
Diagnostic Procedure" .
Item name Condition Display value
STARTER RELAY Selector lever in “N” and “P” positions. ON
Selector lever in other positions. OFF
BCIA0031E
DTC P0615 START SIGNAL CIRCUIT AT-109
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Revision: 2006 July 2007 FX35/FX45
TCM terminals and data are reference value. Measured between each terminal and ground.
Diagnostic ProcedureNCS001C5
1. CHECK STARTER RELAY
With CONSULT-II
1. Turn ignition switch ON.
2. Select “SELECTION FROM MENU” in “DATA MONITOR” mode for “A/T” with CONSULT-II and check monitor “STARTER
RELAY” ON/OFF.
Without CONSULT-II
1. Turn ignition switch ON.
2. Check voltage between the IPDM E/R connector and ground.
OK or NG
OK >> GO TO 5.
NG >> GO TO 2.
2. CHECK HARNESS BETWEEN A/T ASSEMBLY HARNESS CONNECTOR AND IPDM E/R CONNEC-
TOR
1. Turn ignition switch OFF.
2. Disconnect A/T assembly harness connector and IPDM E/R connector.
3. Check continuity between A/T assembly harness connector and IPDM E/R connector.
4. If OK, check harness for short to ground and short to power.
5. Reinstall any part removed.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
Terminal Wire
color Item Condition Data (Approx.)
9GYStarter relay Selector lever in “N” and “P” positions. Battery voltage
Selector lever in other positions. 0 V
Item name Condition Display value
STARTER RELAY Selector lever in “N” and “P” positions. ON
Selector lever in other positions. OFF
Name Connector Terminal Shift position Voltage (Approx.)
Sta rter
relay E9 53 - Ground “N” and “P” Battery voltage
“R” and “D” 0 V
PCIA0056E
SCIA2103E
Item Connector Terminal Continuity
A/T assembly harness con-
nector F44 9
Ye s
IPDM E/R connector E9 53
SCIA5439E