2007 FORD FIESTA wiring

Fuel Charging and Controls - 2.OL
303-04B-8 Duratec-HE (M14) 303-04B-8
DIAGNOSIS AND TESTING
lntake manifold
item Description
I 1 I Intake manifold tuning (IMT) swirl plates I Inspection and Verification
121
lntake manifold runner control (IMRC)
throttle plates
The intake manifold for both Ethanol
E85 and
standard unleaded fueled vehicles is the same
construction.
Built into the intake manifold, are the
IMRC throttle
plates and IMT swirl plates.
Under low demand throttle conditions, the air
charge is delivered to the cylinder head intake ports
through the primary air intake chambers. The clean
flow of the air charge is disturbed by the IMT swirl
plates to assist in the mixing of the air fuel mixture
at the fuel injectors.
1. Verify the customer concern.
2. Visually inspect for obvious signs of mechanical
or electrical damage.
Visual lnspection Chart
I Mechanical I Electrical I
- Fuel leak(s)
- Vacuum line(s)
- Gasket(s)
- Seal(s)
- Fuel injector(s)
- Throttle body
- Fuel rail
- Powertrain control
module (PCM)
- Wiring harness
- Electrical
connector(s)
- Throttle body
- Fuel injector(s)
2006.0 Fiesta 1212006 GI 65371en
During high demand throttle conditions, the IMRC
throttle plates are opened and the air charge is - Fuel supply line
allowed to use both primary and secondary intake
chambers. This means a higher volume of air 3. If an obvious cause for an observed or reported
charge can be accommodated by the intake concern
is found, correct the cause (if
possible) (
before proceeding to the next step. \. . manifold. During this high demand throttle
condition, the IMT swirl plates are fully open so as
4. If the cause is not visually evident, verify the
not to restrict the air charge flow.
symptom and refer to the Symptom Chart.
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Fuel Charging and Controls - 2.OL
303-04B-9 Duratec-HE (M14) 303-04B-9
DIAGNOSIS AND TESTING
Symptom Chart
Symptom Chart
Symptom
Possible Sources Action
Engine does not crank
Engine cranks but does not
start PATS. CHECK
the PATS LED extin-
guishes within 3 seconds when
the ignition is turned on.
REFER to: Anti-Theft
- Passive
(41 9-01
8, Diagnosis and
Testing).
Starting system.
REFER to: Starting System
(303-06, Diagnosis and
Testing).
Ignition switch. REFER to the Wiring
Diagrams.
Powertrain control module
(PCM).
Carry out a full engine
diagnosis using the guided
diagnostic menu in WDS.
Low fuel system pressure.
Inertia fuel shutoff (IFS) switch.
Check the fuel system pres-
sure.
REFER to: Fuel System Pres-
sure Check (31
0-OOA,
General Procedures).
RESET the IFS switch.
Fuel lines damaged or blocked.
INSPECT the fuel lines.
INSTALL new components as
necessary. TEST the system
for normal operation.
I Fuel filter blocked. I INSTALL a new fuel filter. I
Fuel pump module. REFER to: Fuel System - 1.3L
Duratec-8V (Rocam)/l.25L
Duratec-1 6V (Sigma)/2.OL
Duratec-HE (M14)/1.4L
Duratec-1 6V (Sigma)/l .6L
Duratec-1
6V (Sigma) (31 0-00
Fuel System
- General
Information, Diagnosis and
Testing).
Crankshaft position (CKP)
sensor. Carry out a
full engine
diagnosis using the guided
diagnostic menu in WDS.
Camshaft position (CMP)
sensor. Carry out a
full engine
diagnosis using the guided
diagnostic menu in WDS.
PCM. Carry out a full engine
diagnosis using the guided
diagnostic menu in WDS.
2006.0 Fiesta 1212006 GI 65371 en
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Fuel Charging and Controls - 2.OL
303-04B-27 Duratec-HE (M14) 303-04B-27
REMOVAL AND INSTALLATION
Fuel Rail
Materials Name Specification
I Engine Oil - 5W-30 I WSS-~2~91 3-B I
WARNINGS:
A Do not smoke or carry lighted tobacco or
open flame of any type when working on
or near any fuel related components.
Highly flammable vapors are always
present and may ignite. Failure to follow
these instructions may result in personal
injury.
A This procedure involves fuel handling. Be
prepared for fuel spillage at all times and
always observe fuel handling precautions.
Failure to follow these instructions may
result in personal injury.
1. Release the fuel system pressure.
For additional information, refer to: Fuel
System Pressure Release (31 0-00 Fuel
System
- General Information, General
Procedures).
2. Disconnect the battery ground cable.
For additional information, refer to: Battery
Disconnect
(414-01 Battery, Mounting and
Cables, General Procedures).
3. Remove the air cleaner assembly.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-1 2
intake Air Distribution and Filtering,
Removal and Installation).
4. Remove the components in the order
indicated in the following
illustration(s) and
table(s).
Item Description Item Description
Fuel charging wiring harness retaining clip
See Removal Detail
Fuel charging wiring harness electrical
connector
2006.0 Fiesta 1212006 G421322en
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Fuel Charging and Controls - 2.OL
Duratec-HE (M14)
REMOVAL AND INSTALLATION
Description Item Description
See Removal Detail
See Removal Detail
Fuel charging wiring harness retaining clip
Item Description I . WARNINGS:
or near any fuel related components.
Highly flammable vapors are always
present and may ignite. Failure to follow
these instructions may result in personal
7
8
I I iniurv.
Fuel rail retaining bolts
Fuel rail A Do not smoke or carry lighted tobacco or
open flame of any type when working on
11
Removal Details
1 12 1 Fuel injectors
Item 1 Fuel charging wiring harness retaining
clip
Fuel injector O-ring seals
See Installation Detail
always observe fuel handling precautions.
1. Detach the fuel charging wiring harness
retaining clip from the intake manifold.
I w
A This procedure involves fuel handling. Be
prepared for fuel spillage at all times and
Failure to follow these instructions may
5. To install, reverse the removal procedure.
result in personal injury.
2006.0 Fiesta 1212006 G421322en
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Fuel Charging and Controls - 2.OL
303-04B-29 Duratec-HE (M14) 303-04B-29
REMOVAL AND INSTALLATION
Item 5 Fuel rail fuel supply line
, 1. Disconnect the fuel supply line from the fuel rail.
For additional information, refer to: Quick
Release Coupling (310-00 Fuel System
-
General Information, General Procedures).
Item 6 Fuel charging wiring harness retaining
clip
1. Detach the fuel charging wiring harness
retaining clip from the fuel rail retaining bolt.
Item 10 Fuel injector retaining clips
1. Remove the fuel injector retaining clips.
Installation Details
item 11 Fuel injector O-ring seals
1. Lubricate the fuel injector O-ring seals with
clean engine oil.
Discard the fuel injector retaining clips.
- --
2006.0 Fiesta 1212006 G421322en
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303-06-4 Starting System 303-06-4
DIAGNOSIS AND TESTING
Starting System
Refer to Wiring Diagrams Section 303-06, for
schematic and connector information.
General Eaui~ment
I Worldwide Diagnostic System (WDS) I
Electrical
Electrical connector(s)
Relay
Central junction box (CJB)
Switch(es)
Battery
Starter motor
Powertrain Control Module (PCM)
lnspection and Verification
I. Verify the customer concern.
2. Visually inspect for obvious signs of electrical
damage.
Visual lnspection Chart
Symptom Chart
Electrical
Fuse(s)
Wiring harness
Symptom
The engine does not crank/the
relay does click 3.
If an obvious cause for an observed or reported
concern is found, correct the cause (if possible)
before proceeding to the next step.
4. If the cause is not visually evident, verify the
The engine does not crank/the
relay does not click symptom
and refer to the Symptom Chart.
Possible Sources Action
Battery. REFER to: Charging System
(414-00 Charging System
-
General Information,
Diagnosis and Testing).
1
Starter motor. CARRY OUT the starter motor
I Component Test using WDS.
Relay. CARRY OUT the relay
Component Test. REFER to
the wiring diagrams.
I Circuit(s). I GO to Pinpoint Test A. I
I PCM. I REFER to WDS. I
Battery. REFER to: Charging System
(414-00 Charging System -
General Information,
Diagnosis and Testing).
Fuse. INSTALL a new fuse as
necessary. If the fuse fails
again check for short to ground.
Passive anti-theft system
(PATS). REFER to: Anti-Theft - Passive
(41 9-01 Anti-Theft
- Passive,
Diagnosis and Testing).
I
Starter motor. CARRY OUT the starter motor(
I Component Test using WDS.
I Ignition switch. I GO to Pinpoint Test B. I
2006.0 Fiesta la2006 GI 51 301 en
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303-06-5 Starting System 303-06-5
DIAGNOSIS AND TESTING
Symptom
The engine cranks slowly
Unusual starter noise
The starter spins but the engine
does not crank
Possible Sources Action
Relay.
Battery.
Starter motor.
Starter motor.
Flywheel ring gear.
Starter motor.
Flywheel ring gear.
CARRY OUT the relay
Component Test. REFER to
the wiring diagrams.
GO to Pinpoint Test B.
REFER to: Charging System
(414-00 Charging System
-
General Information,
Diagnosis and Testing).
CARRY OUT the starter motor
Component Test using WDS.
GO to Pinpoint Test C.
REMOVE the starter motor.
REFER to: (303-06 Starting
System)
Starter Motor
- 1.3L Duratec-8V
(Rocam)/l.25L Duratec-I 6V
(Sigma)/l.4L Duratec-1 6V
(Sigma)/l .6L Duratec-1 6V
(Sigma) (Removal and
Installation),
Starter Motor - 1.4L Duratorq-
TDCi (DV)
Diesel (Removal
and Installation).
INSPECT the starter motor
gear for damage. INSTALL a
new starter motor as neces-
sary.
INSPECT the flywheel for
damage.
REMOVE the starter
motor.REFER to: (303-06
Starting System)
Starter Motor
- 1.3L Duratec-8V
(Rocam)/l.25L Duratec-1 6V
(Sigma)/l.4L Duratec-I 6V
(Sigma)ll .6L Duratec-I 6V
(Sigma) (Removal and
Installation),
Starter Motor - 1.4L Duratorq-
TDCi (DV)
Diesel (Removal
and Installation).
INSPECT the starter motor
gear for damage. INSTALL a
new starter motor as neces-
sary.
INSPECT the flywheel for
damage.
2006.0 Fiesta 1212006 Gl51301en
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303-06-1 3 Starting System 303-06-1 3
REMOVAL AND INSTALLATION
Item Description Item Description
I I 4. To install, reverse the removal procedure.
I See Installation Detail
2
Removal Details
1 3 1 Starter motor
Item 1 starter motor electrical connectors Item 3 Starter motor
Starter motor wiring harness support
bracket
1. Disconnect the ignition switch and battery 1. Discard the starter motor gasket.
to starter motor solenoid cables.
See Removal Detail
See Installation Detail
Installation Details
Item 1 Starter motor electrical connectors Item 3 Starter motor
1. N0TE:Clean the electrical connectors before 1. N0TE:Clean the mating surfaces before
connecting the cables. Failure to follow this
installing the new starter motor
gasket. - - instruction may cause a high resistance
between the electrical connectors and the Install
a new starter motor gasket into the
starter motor solenoid. transaxle
housing prior to installing the
starter motor.
Connect the ignition switch and battery to
starter motor solenoid cables.
2006.0 Fiesta 1212006 G421390en
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