2007 FORD FIESTA wiring

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-I 07 Duratec-I 6V (Sigma)/l.GL Duratec-1 6V (Sigma)
303-01 A-I 07
DISASSEMBLY AND ASSEMBLY
OF SUBASSEMBLIES
Install the intake manifold. 9. Connect the throttle plate control motor
(DC-ISC) electrical connector.
6. N0TE:lnstall new fuel supply manifold O-ring
seals.
10. Connect the temperature and manifold
Install the fuel supply manifold. absolute pressure (T-MAP)
sensor electrical
connector.
7. Install the engine wiring harness.
8. Connect the fuel injector electrical
connectors.
2006.0 Fiesta 1212006 G202085en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)llm4L
303-01 A-I 20 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma)
303-01 A-I 20
ASSEMBLY
65. Install the generator.
66. N0TE:lnstall a new oil filter.
Install the oil filter.
67. Install the engine wiring harness.
69. Remove the special tools.
70. N0TE:lnstall a new exhaust manifold gasket
and new exhaust manifold retaining nuts.
N0TE:Do not fully tighten the nuts and bolt at this
stage.
Install the exhaust manifold.
68. Using the special tool attach the engine to
an engine hoist.
71. Tighten the exhaust manifold upper
retaining nuts and bolt in the sequence
shown in two stages.
Stage
I: 20 Nm.
Stage 2: 55 Nm.
2006.0 Fiesta 1212006 GI 54225en
procarmanuals.com

303-01 A-I 29 Engine
- 1.25L Duratec-I
6V (Sigma)ll.4L
Duratec-I 6V (Sigma)/l .6L Duratec-1 6V (Sigma) 303-01A-129
INSTALLATION
45. Attach the power steering line to the power 48.
Connect the engine coolant temperature
i steering pump mounting bracket. (ECT) sensor electrical connector.
46, Install the engine wiring harness support 49.
Connect the generator electrical
brackets. connectors.
Connect the engine ground cable.
50. Connect the air conditioning (AIC)
47. Connect the electronic ignition (El) coil lower-pressure
cut-off switch electrical
electrical connector. connector.
51. Install the right-hand
headlamp assembly.
For additional information, refer to:
Headlamp Assembly (41 7-01 Exterior
Lighting, Removal and Installation).
2006.0 Fiesta 1212006 GI 131 64en
procarmanuals.com

303-01 A-I 30 Engine
- 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma)
303-01 A-1 30
INSTALLATION
52. Connect the knock sensor (KS) electrical
connector. 55. Connect the power steering pressure (PSP)
switch electrical connector.
f
53. Connect the evaporative emission (EVAP) 56. Connect the catalyst monitor sensor
electrical connector. electrical connector.
54. Connect the engine wiring harness
57. Connect the heated oxygen sensor (H02S)
electrical connector. electrical connector.
2006.0 Fiesta 1212006 GI1 31 64en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma) 303-01 A-1 41
INSTALLATION
42. Connect the transmission range (TR) 45. Connect the turbine shaft speed (TSS)
I sensor elecrtrical connector. sensor electrical connector.
43. Connect the transaxle wiring harness
46. Attach the ground cable to the transaxle.
electrical connector.
47. Install the engine wiring harness support
44. Connect the transaxle breather hose. brackets.
2006.0 Fiesta 1212006 G380459en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-1 43 Duratec-1 6V (Sigma)/l.GL Duratec-1 6V (Sigma) 303-01 A-I
43
INSTALLATION
55. Connect the engine wiring harness 58. Connect the catalyst monitor sensor
electrical connector. electrical connector.
i
56. Attach the power steering line to the power 59. Connect the heated oxygen (H02S) sensor
steering pump mounting bracket. electrical
connector.
57. Attach the power steering line support 60. Using the special tool, connect the coolant
bracket to the cylinder head. hose
to the coolant distribution housing.
2006.0 Fiesta 1212006 G380459en
procarmanuals.com

303-01 B-5 Engine - 2.OL Duratec-HE (M14) 303-01 B-5
SPECIFICATIONS
Torque Specifications - --- -- - -- -
Description Nm l b-ft Ib-in
Air cleaner retaining bracket
Air cleaner resonator support bracket retaining bolts Battery cable to generator electrical connector
I Cylinder head retaining bolts I a) I - I - I
Battery tray support bracket retaining bolts
I
--
I Camshaft bearing caps retaining bolts a) IT
15
15
I Camshaft sprocket retaining bolts I 72 I 53 I - I
25
I Camshaft position (CMP) sensor retaining bolt I 6 1 - I 53 I
11
I1
-
-
18
I Engine front cover lower blanking plug I 12 I 9 I - I
-
Engine front cover retaining bolts
Engine front cover upper blanking plug
I Engine support insulator retaining bolts I 48 I 35 I - I
Engine wiring harness bracket to valve cover
retaining nut
a)
10
I Generator upper retaining bolt I 25 I 18 I - I
-
-
I Coolant plugs (4) to cylinder head I 75 I 55 I - I
-
89
Hood latch lever retaining bolts
Crankshaft pulley retaining bolts
Coolant expansion tank retaining nut
Coolant plug to cylinder block
I Power steering pump retaining bolt I 23 I 17 I - I
15
a)
8
43
I
--
I Power steering bracket retaining nut 15 IT
Power steering reservoir retaining bolts
Power steering pipe to the power steering
Power steering supply line to intake manifold
retaining bolt
11
-
-
32
Power steering high-pressure line retaining bracket
retaining bolt
-
-
71
-
9
65
I Power steering return line support bracket retaining I 15 I 11 I - I
1 nut
-
48 80 -
Exhaust
manifold bracket retaining bolts
2006.0 Fiesta 1212006 G451278en
Exhaust manifold upper heat shield retaining bolts
Exhaust manifold lower heat shield retaining bolts
Exhaust manifold to the cylinder head retaining nuts
Exhaust manifold studs to cylinder head
25
10
10
55
17 18
-
-
-
41
13 89
89 -
-
procarmanuals.com

303-01 B-7 Engine - 2.OL Duratec-HE (M14) 303-01 B-7,
SPECIFICATIONS
2006.0 Fiesta 1212006 G451278en
Description
Wiring harness retaining bracket nuts
Starter motor retaining bolts
Air conditioning
(AIC) compressor retaining bolts
Engine rear mount retaining nut
Engine front mount studs to front cover
Engine front mount retaining bolts
Engine front mount retaining nuts
Strut and spring assembly top mount retaining nuts
Spark plugs
a) Refer to the procedure in this section.
Nm
20
35
20 90 12
48
11 5
25 12
I b-fi
15
26 15
66 9
35
85 18 9
Ib-in
-
-
-
-
-
-
-
-
-
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