2007 FORD FIESTA wiring

206-09A-I 7 Anti-Lock Control 206-09A-I 7
REMOVAL AND INSTALLATION
Anti-Lock Brake System (ABS) Module - Vehicles Built From:
0512004
Materials Remove
the brake master cylinder to HCU
brake tubes.
Name Specification
I Super DOT 4 brake fluid I ESD-M6C57-A I
Removal
All vehicles
A CAUTI0N:lf brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
1. Detach the engine wiring harness electrical
connector from the wheelhouse assembly.
Left-hand drive vehicles
2. Remove the brake master cylinder.
For additional information, refer to: Brake
Master Cylinder
- LHD (206-06 Hydraulic
Brake Actuation, Removal and Installation).
3. CAUTIONS:
&ap the brake tubes to prevent fluid loss
or dirt ingress.
Aplug the hydraulic control unit (HCU)
ports to prevent fluid loss or dirt ingress.
N0TE:Make a note of the position of the brake
tubes to aid installation.
Right-hand drive vehicles
4. Remove the battery tray.
For additional information, refer to: Battery Tray (41 4-01 Battery, Mounting and Cables,
Removal and Installation).
5. CAUTIONS:
hap the brake tubes to prevent fluid loss
or dirt ingress.
nplug the hydraulic control unit (HCU)
ports to prevent fluid loss or dirt ingress.
N0TE:Make a note of the position of the brake
tubes to aid installation.
Disconnect the brake master cylinder to HCU
brake tubes from the HCU.
All vehicles
6. CAUTIONS:
2006.0 Fiesta 1212006 G406272en
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206-09A-20 Anti-Lock Control 206-0949-20
REMOVAL AND INSTALLATION
Rear Wheel Speed Sensor(l2 785 0)
Removal
All vehicles
I. Raise and support the vehicle. For additional
information, refer to: (100-02 Jacking and
Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation).
Vehicles with rear drum brakes
2. Detach the wheel speed sensor from the
wheel spindle on both sides.
Vehicles with rear disc brakes
3. Detach the wheel speed sensor from the
wheel spindle on both sides.
4. Detach the wheel speed sensor wiring
harness from the wheel speed sensor wiring
harness support bracket on both sides.
All vehicles
5. Disconnect the wheel speed sensor electrical
connector.
6. Detach the wheel speed sensor support
bracket and wheel speed sensor wiring
harness from the beam axle.
Discard the retaining clips.
2006.0 Fiesta 1212006 GI 83775en
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206-09A-21 Anti-Lock Control 206-09A-21
REMOVAL AND INSTALLATION
7. Detach the wheel speed sensor wiring
harness from the wheel speed sensor
/ 1 support bracket.
Discard the retaining clips.
8. Detach the wheel speed sensor wiring
harness from the beam axle on both sides.
9. Remove the rear wheel speed sensor.
Installation
I. N0TE:lnstall new retaining clips.
To install, reverse the removal procedure.
2006.0 Fiesta 1212006 GI 83775en
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206-096-4 Anti-Lock Control - Stability Assist 206-096-4
REMOVAL AND INSTALLATION
Hydraulic Control Unit (HCU)
Materials Remove
the brake master cylinder to
hydraulic control unit (HCU) brake tubes.
Name Specification
I Super DOT4 brake fluid I ESD-M6C57-A 7
Removal
A CAUTI0N:lf brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
1. Remove the brake master cylinder. For
additional information, refer to
Section
206-06 [Hydraulic Brake Actuation].
2. Detach the engine wiring harness electrical
connector from the wheelhouse assembly.
3. CAUTIONS:
hap the brake tubes to prevent fluid loss
or dirt ingress.
nplug the hydraulic control unit (HCU)
ports to prevent fluid loss or dirt ingress.
N0TE:Make a note of the position of the brake
tubes, to aid installation.
4. CAUTIONS:
&ap the brake tubes to prevent fluid loss
or dirt ingress.
Aplug the HCU ports to prevent fluid loss
or dirt ingress.
N0TE:Make a note of the position of the brake
tubes, to aid installation.
Disconnect the brake tubes from the HCU.
2006.0 Fiesta 1212006 ~327341 en
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206-09C-12 Anti-Lock Control - Stability Assist 206-096-1 2
REMOVAL AND INSTALLATION
Stability Assist Module ,/.. ,
Materials Remove
the brake master cylinder to
hydraulic control unit (HCU) brake tubes. C
Name Specification I I
I Super DOT 4 brake fluid I ESD-M6C57-A I
Removal
CAUTI0N:If brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
I. Remove the brake master cylinder. For
additional information, refer to
Section
206-06 [Hydraulic Brake Actuation].
2. Detach the engine wiring harness electrical I
connector from the wheelhouse assembly. 4. CAUTIONS:
3. CAUTIONS:
hap the brake tubes to prevent fluid loss
or dirt ingress.
Dplug the hydraulic control unit (HCU)
ports to prevent fluid loss or dirt ingress.
N0TE:Make a note of the position of the brake
tubes, to aid installation.
hap the brake tubes to prevent fluid loss
or dirt ingress.
nplug the HCU ports to prevent fluid loss
or dirt ingress.
N0TE:Make a note of the position of the brake
tubes, to aid installation.
Disconnect the brake tubes from the HCU.
2006.0 Fiesta 1~12006 G327320en
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21 1-00-1 6 Steering System - General Information 21 I -00-1 6
DIAGNOSIS AND TESTING
8m ACAUTION:T~ prevent damage to the
steering linkage, turn the steering wheel to
move the steering linkage to the steering
lock stop.
Turn the steering wheel to position the steering
linkage against the left-hand steering lock stop.
9. N0TE:To isolate the steering gear design
'clearance, check the left-hand
tiemrod with
the steering held against the left-hand
steering lock stop.
With the aid of another technician holding the
steering against the left-hand steering lock stop,
firmly grasp the left-hand road wheel and apply
a rocking motion to check for any free play in
the tie-rod.
IQ Detach the steering gear boot from the steering
gear body and check for free play at the tie-rod
inner ball joint.
11. If there is free play at the tie-rod inner ball joint,
install a new tie-rod.
REFER to: Tie Rod (211-03 Steering Linkage,
Removal and lnstallation).
I2 If there is free play at the tie-rod end, install a
new tie-rod end.
REFER to: Tie Rod End (21 1-03 Steering
Linkage, Removal and lnstallation).
Turning Effort Test
N0TE:Before carrying out this test, make sure that
the suspension components are serviceable.
N0TE:Before carrying out this test, make sure that
the steering column is serviceable.
N0TE:Before carrying out this test, make sure that
the front toe adjustment and tire pressures are
correct. 1.
Park the vehicle on a dry, even surface and
apply the parking brake.
/- ,
2. Remove the driver air bag module.
REFER to: Driver Air Bag Module (501 -20
Supplemental Restraint System, Removal and
Installation).
3. Remove the driver air bag module wiring
harness from the driver air bag module.
REFER to: Driver Air Bag Module Wiring
Harness (501 -20 Supplemental Restraint
System, Removal and Installation).
4. Connect the driver air bag module wiring
harness to the clockspring.
5. Connect the air bag simulators to the driver air
bag module wiring harness in place of the driver
air bag module at the top of the steering column.
6. Start the engine and turn the steering wheel
from lock to lock several times until the power
steering fluid has reached normal operating
temperature.
7. Using a suitable torque wrench and socket,
check the steering wheel turning effort.
8. If the steering wheel turning effort is greater than
the specification, install a new power steering -
pump. REFER to: i
Specifications (21 1-00 Steering System -
General Information, Specifications),
Power Steering Pump
- I .3L Duratec-8V
(Rocam) (21 1-02 Power Steering, Removal
and lnstallation),
Power Steering Pump
- 1.25L Duratec-1 6V
(Sigma)/l.4L Duratec-1 6V (Sigma)/l .6L
Duratec-l6V (Sigma), Vehicles With: Air
Conditioning (21 1-02 Power Steering,
Removal and lnstallation),
Power Steering Pump
- I .25L Duratec-I 6V
(Sigma)/l.4L Duratec-1 6V (Sigma)/l .6L
Duratec-I 6V (Sigma), Vehicles Without: Air
Conditioning (21 1-02 Power Steering, Removal and lnstallation),
Power Steering Pump
- 1.4L Duratorq-TDCi
(DV) Diesel (21 1-02 Power Steering, Removal
and lnstallation),
Power Steering Pump
- 2.OL Duratec-HE (M14)
(21 1-02 Power Steering, Removal and
Installation).
Disconnect the air bag simulators from the driver
air bag module wiring harness.
//
IQ Disconnect the driver air bag module wiring i,,.
harness from the clockspring.
2006.0 Fiesta 1212006 GI 49906en
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211 -00-1 7 Steering System - General Information 21 1 -00-1 7
DIAGNOSIS AND TESTING
11. Install a new driver air bag module wiring
harness to the drive air bag module. If the
movement is not smooth or resistance
is felt, renew the steering column.
REFER to: Driver Air Bag Module Wiring REFER
to: Steering Column (21 1-04 Steering
Harness (501 -20 Supplemental Restraint Column,
Removal and Installation).
System, Removal and lnstallation).
12 Install the driver air bag module.
3. Hold both of the steering column shaft universal
joint yokes and then twist them clockwise and
REFER to: Driver Air Bag Module (501-20 counterclockwise.
Supplemental Restraint System, Removal and If
any movement is felt, install a new steering
installation). column.
REFER to: Steering Column (21 1-04 Steering
Column, Removal and lnstallation).
Steering Column Shaft Universal Joint

la AwARNING:~~~~~~~ a new steering column
shaft to steering gear pinion retaining bolt.
Failure to follow this instruction may result
in personal injury.
Detach the steering column shaft from the
steering gear pinion.
Discard the steering column shaft to steering
gear pinion retaining bolt.
2. Check for smooth movement of the steering
column shaft universal joint.
1. Hold the steering column shaft universal joint
yoke.
2. Articulate the free yoke in a figure of eight
movement.
2006.0 Fiesta 1212006 GI 49906en
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21 1 -02-32 Power Steering 21 1-02-32
REMOVAL AND INSTALLATION
7. Fill and bleed the power steering system. For Procedures),
additional information, refer to: (211-00 Power Steering System Bleeding (General
Steering System
- General Information) Procedures). ( ;)
Power Steering System Filling (General
Removal Details
Item 1 Steering gear to power steering fluid
reservoir return line upper retaining clip
1. CAUTIONS:
&ap the steering gear to power steering
fluid reservoir return line to prevent fluid loss
or dirt ingress.
hap the power steering fluid reservoir to
prevent fluid loss or dirt ingress.
Using the special tool, disconnect the
steering gear to power steering fluid
reservoir return line from the power steering
fluid reservoir.
Allow the power steering fluid to drain into a
container.
Item 2 Steering gear to power steering fluid
reservoir return line support bracket to generator
retaining nut
I. N0TE:Note the position of the steering gear
to power steering fluid reservoir return line
support bracket to aid installation.
Detach the generator wiring harness from
the steering gear to power steering fluid
reservoir return line support bracket.
Item 3 Steering gear heat shield
I. Raise and support the vehicle. For additional
information, refer to: (1 00-02 Jacking and
Lifting)
Jacking (Description and Operation),
2. Detach the steering gear to power steering Lifting
(Description and Operation).
fluid reservoir return line from the generator 2.
Detach the steering gear heat shield from
-
wiring harness shield. the
steering gear.
2006.0 Fiesta 1212006 G458167en
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