2007 FORD FIESTA Air con

21 1-02-5 Power Steering 21 1-02-5
REMOVAL AND INSTALLATION
Power Steering Pump - 1.25L Duratec-I 6V (Sigma)/l.4L
I Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma), Vehicles
With: Air
Conditioning(l3 434 0)
7 I Removerllnstaller, Hose
632
Clamp
303-397 (24-003)
Wrench, Hydraulic Line Union
"-269 (13-027)
Removal
2. Detach the power steering line from the
power steering pump mounting bracket.
3. Detach the power steering line bracket from
the cylinder head.
1. Detach the coolant expansion tank from the
wheelhouse assembly and position
it to one
side.
1. Remove the retaining bolt. 4. Remove the accessory drive belt.
2. Release the retaining clip. For additional information, refer to: Power
Steering Pump Belt
- 1.4L Duratec-1 6V
(Sigma)ll .6L Duratec-1 6V (Sigma), Vehicles
With: Air Conditioning
(303-05 Accessory
Drive, Removal and Installation).
5. Disconnect the power steering fluid reservoir
return hose quick release coupling, from
either the power steering fluid cooler or the
power steering reservoir return hose.
1. Press the power steering fluid reservoir return
hose quick release coupling locking tangs.
2. Disconnect the power steering fluid reservoir
return hose quick release coupling.
2006.0 Fiesta 1212006 G91963en
procarmanuals.com

21 1-02-8 Power Steering 21 1-02-8
REMOVAL AND INSTALLATION
Power Steering Pump - 1.25L Duratec-I 6V (Sigma)/l.4L
Duratec-16V (Sigma)/l.GL Duratec-16V (Sigma), Vehicles (
Without: Air Conditioning(l3 434 0)
Expander, Teflon Seal
211-188 (13-015)
Allow the fluid to drain into a suitable
container.
622 3. Using the special tool, disconnect the power
Wrench, Hydraulic Line Union
"-269 (13-027)
Removal
Removerllnstaller, Hose
I. Remove the accessory drive belt. steering
fluid supply hose from the power
steering pump.
For additional information, refer to:
Accessory Drive Belt
- 1.4L Duratec-I 6V
(Sigma)ll .6L Duratec-1 6V (Sigma), Vehicles
Without: Air Conditioning
(303-05
Accessory Drive, Removal and Installation).
2. Disconnect the power steering fluid reservoir
return hose quick release coupling, from
either the power steering fluid cooler or the
Allow the fluid to drain into a suitable
container.
I
, 4m ACAUTION:D~ not disconnect the power
steering pump pressure adapter from the
power steering pump.
power steering reservoir return hose. Using
the special tool, disconnect the power
1. Press the power steering fluid reservoir return steering line from the power steering pump
hose quick release coupling locking tangs. pressure adapter.
2. Disconnect the power steering fluid reservoir Allow the fluid to drain into a suitable
return hose quick release coupling. container.
2006.0 Fiesta 1212006 ~397031 en
procarmanuals.com

21 1 -02-1 4 Power Steering 21 1 -02-1 4
REMOVAL AND INSTALLATION
Power Steering Pump to Steering Gear Pressure Line - 1.25L
Duratec-1 6V (Sigma), Vehicles With: Air
Conditioning(13 440 0)
Special Tool(s)
211-188 (13-015)
Detach the power steering line bracket from
the power steering pump mounting bracket.
622
I I 1 3. N0TE:Note the position of the power steering
Socket, Hydraulic Line Union
!:!-269 (I 3-027)
I I line to aid installation.
Removal
All vehicles
1. Detach the coolant expansion tank from the
wheelhouse assembly and position
it to one
side.
I. Remove the retaining bolt.
2. Release the retaining clip.
Detach the power steering line brackets from
the cylinder head.
4. Raise and support the vehicle.
For additional information, refer to: Jacking
(1 00-02 Jacking and Lifting, Description
and Operation)
I Lifting (1 00-02 Jacking and Lifting,
Description and Operation).
2. N0TE:Note the position of the power steering 5m &AUTION:Do not disconnect the power
line to aid installation.
steering pump pressure adapter from the
power steering pump. f ', .
Using the special tool, disconnect the power
steering line from the power steering pump
pressure adapter.
2006.0 Fiesta 1212006 ' G91965en
procarmanuals.com

21 I -02-1 7 Power Steering 211 -02-1 7
REMOVAL AND INSTALLATION
Power Steering Pump to Steering Gear Pressure Line - 1.25L
' . I Duratec-1 6V (Sigma)/l.4L Duratec-1 6V (Sigma)/l .6L
Duratec-1
6V (Sigma), Vehicles Without: Air
Conditioning(l3 440 0)
Special Tool(s)
Expander, Teflon Seal
211-188 (13-015)
( :Removal
Vehicles with manual transaxle
622
Detach the power steering line brackets from
the transaxle.
Socket, Hydraulic Line Union
!:!-269 (I 3-027)
All vehicles
3. Raise and support the vehicle.
For additional information, refer to: Jacking
(100-02 Jacking and Lifting, Description
and Operation)
I. N0TE:Note the position of the power steering I Lifting (100-02 Jacking and Lifting,
line to aid installation. Description
and Operation).
Detach the power steering line bracket from
4m ACAUTION:D~ not disconnect the power
the transaxle. steering
pump pressure adapter from the
power steering pump.
Vehicles with automatic transaxle
2. N0TE:Note the position of the power steering
line to aid installation. Using
the special tool, disconnect the power
steering line from the power steering pump
pressure adapter.
Allow the fluid to drain into a suitable
container.
Discard the O-ring seal.
-- -- -
2006.0 Fiesta 1212006 G397028en
procarmanuals.com

21 1 -04-5 Steering Column 2 I I -04-5
REMOVAL AND INSTALLATION
Steering Column(l3 542 0)
Removal Disconnect the electrical connector.
1. Remove the driver air-bag module.
For additional information, refer to: Driver
Air Bag Module (501-20 Supplemental
Restraint System, Removal and
Installation).
2. Remove the instrument panel lower panel.
1. Remove the lower retaining screws.
2. Remove the upper retaining screws from the
stowage compartment.
3. Release the clip.
3. Detach the audio control switch from the
steering column lower shroud (if equipped).
Using a thin bladed screwdriver, release the
locking tang.
4. Remove the audio control switch (if
equipped).
5. N0TE:Turn the steering wheel to gain access
to the steering column upper shroud
retaining clips.
Detach the steering column upper shroud
from the steering column lower shroud (steering wheel shown removed for clarity).
1 . Using a thin bladed screwdriver, release the
two clips, (one each side).
2. Detach the shroud.
6. Remove the steering column lower shroud
(steering wheel shown removed for clarity).
1. Remove the retaining screws.
2006.0 Fiesta 1212006 GI 05654en
procarmanuals.com

303-00-5 Engine System - General Information 303-00-5
DIAGNOSIS AND TESTING
Symptom
Oil consumption
Possible Sources Action
Use of the wrong type of
engine oil.
Faulty positive crankcase vent-
ilation (PCV) system.
- Hoses or ventilation or
breather valves are blocked.
This causes excessive
pressure in the crankcase
which causes more oil to
enter the combustion
chamber.
- PCV oil separator is faulty
and engine oil can enter the
combustion chamber
through the intake manifold.
Turbocharger seals (diesel
engine only).
DETERMINE the last type of
engine oil used and compare
with the specification. Change
the engine oil to the specifica-
tion.
CHECK if the PCV system is
operating correctly and repair
as necessary. REFER to:
Engine Emission Control (303-
08 Engine Emission Control
- 1.3L Duratec-8V
(Rocam)/l.25L Duratec-1 6V
(Sigma)/l.4L Duratec-1 6V
(Sigma)/l .6L Duratec-1 6V
(Sigma), Diagnosis and
Testing),
Engine Emission Control (303-
08 Engine Emission Control
- 2.OL Duratec-HE (M14),
Diagnosis and Testing),
Engine Emission Control
-
Vehicles With: Vacuum
Exhaust Gas Recirculation
(EGR) Valve (303-08 Engine
Emission Control
- 1.4L
Duratorq-TDCi (DV) Diesel,
Diagnosis and Testing),
Engine Emission Control (303-
08 Engine Emission Control
- 1.6L Duratorq-TDCi (DV)
Diesel, Description and
Operation).
INSTALL a new turbocharger.
REFER to:
Turbocharger (303-04 Fuel
Charging and Controls
-
Turbocharger - I .4L
Duratorq-TDCi (DV) Diesel,
Removal and lnstallation),
Turbocharger
- I .6L Duratorq-
TDCi (DV) Diesel (303-04
Fuel Charging and Controls
- Turbocharger - I .6L
Duratorq-TDCi (DV) Diesel,
Removal and lnstallation).
2006.0 Fiesta 1212006 GI 52554en
procarmanuals.com

303-00-8 Engine System - General Information 303-00-8
DIAGNOSIS AND TESTING
Symptom Possible Sources Action
2006.0 Fiesta 1212006 GI 52554en
Water
in fuel (diesel engine
only).
Fuel filter blocked.
Engine intake air system.
Glow plug faulty (diesel engine
only).
Engine management system.
. Drain the water from the fuel
system. Engine
- I .4L
Duratorq-TDCi (DV)
DiesellEngine - 1.6L Duratorq-
TDCi (DV) Diesel.
REFER to: Fuel System
- I .4L
Duratorq-TDCi (DV)
Diesel11 .6L Duratorq-TDCi
(DV) Diesel (31 0-00 Fuel
System
- General Informa-
tion, Diagnosis and Testing).
INSTALL a new fuel filter.
REFER to: (31 0-01 Fuel Tank
and Lines)
Fuel Filter
- 1.4L Duratorq-TDCi
(DV) Diesel (Removal and
Installation),
Fuel Filter
- I .6L Duratorq-TDCi
(DV) Diesel (Removal and Installation).
CHECK the intake air system.
REFER to: Intake Air Distribu-
tion and Filtering (303-12
Intake Air Distribution and
Filtering, Diagnosis and
Testing).
. CHECK the glow plugs.
INSTALL new glow plugs as
necessary. REFER to:
Glow Plug (303-07 Glow Plug
System - 1.4L Duratorq-TDCi
(DV) Diesel, Removal and
Installation),
Glow Plugs (303-07 Glow Plug
System - 1.6L Duratorq-TDCi
(DV) Diesel, Removal and
Installation).
CHECK the engine manage-
ment system.
REFER to: Electronic Engine
Controls (303-1 4 Electronic Engine Controls, Diagnosis
and Testing).
procarmanuals.com

303-00-1 0 Engine System - General Information 303-00-1 0
DIAGNOSIS AND TESTING
Symptom
Very poor power output or fuel
consumption too high or engine
running rough
Possible Sources Action
Fuel system. CHECK the fuel system.
REFER to:
Fuel Charging and Controls
(303-04 Fuel Charging and
Controls
- 1.25L Duratec-1 6V
(Sigma)/l.4L Duratec-I 6V
(Sigma)/l.GL Duratec-1 6V
(Sigma), Diagnosis and
I Testing),
Fuel Charging and Controls
(303-04 Fuel Charging and
Controls
- 1.3L Duratec-8V
(Rocam), Diagnosis and
Testing),
Fuel Charging and Controls
(303-04 Fuel Charging and
Controls
- I .4L Duratorq-
TDCi (DV) Diesel, Diagnosis and Testing),
Fuel Charging and Controls
(303-04 Fuel Charging and
Controls
- 1.6L Duratorq-
TDCi (DV) Diesel, Diagnosis
and Testing).
Engine intake air system. CHECK the intake air system.
REFER to: lntake Air Distribu-
tion and Filtering
(303-12
lntake Air Distribution and
Filtering, Diagnosis and
Testing).
Exhaust system blocked. I CHECK the exhaust system.
REFER to: Exhaust System
(309-00 Exhaust System,
Description and Operation).
Engine management system.
CHECK the engine manage-
ment system.
REFER to: Electronic Engine
Controls (303-1 4 Electronic
Engine Controls, Diagnosis
and Testing).
Fault in ignition system (petrol
engines only). CHECK the ignition system.
REFER to:
Engine lgnition (303-07 Engine
Ignition, Diagnosis and
Testing),
Engine lgnition (303-07 Engine
lgnition
- 2.OL Duratec-HE
(M14), Diagnosis and
Testing).
2006.0 Fiesta 1212006 GI 52554en
procarmanuals.com