2007 FORD FIESTA Air con

Engine - 1.25L Duratec-1 6V (Sigma)lIl4L
303-01 A-37 Duratec-1 6V (Sigma)ll.GL Duratec-1 6V (Sigma) 303-01A-37
IN-VEHICLE REPAIR
Timing Belt(21 304 0)
Gauge, Bolt Angle
303-1 74
' Special Tool(s)
# 15030A
Locking Tool, Timing Belt
I Tensioner
303-1054
Universal Flange Holding
Wrench
205-072
303748
General Equipment
Locking Tool, Crankshaft
303-748
I Trolley jack I
General Eaui~ment
I Wooden block I - --
Materials
Name
S~ecification
High-Temperature
Grease
Removal
All vehicles
1. Remove the valve cover.
For additional information, refer to: Valve
Cover
(303-01A Engine - 1.25L Duratec-1 6V
(Sigma)ll.4L Duratec-1 6V (Sigma)ll .6L
Duratec-1
6V (Sigma), In-vehicle Repair).
2. Loosen the coolant pump pulley retaining
bolts.
3. Remove the accessory drive belt.
For additional information, refer to:
Accessory Drive Belt
- 1.4L Duratec-I 6V
(Sigma)/l.GL Duratec-1 6V (Sigma), Vehicles
With: Air Conditioning (303-05 Accessory
Drive, Removal and Installation).
2006.0 Fiesta 1212006 GI 83738en
procarmanuals.com

Engine - I .25L Duratec-1 6V (Sigma)llm4L
Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma)
IN-VEHICLE REPAIR
4. Remove the crankshaft pulley. 8. Detach the power steering fluid reservoir
from the bracket and position
it to one side. f
5. Remove the coolant pump pulley.
6. Remove the timing belt cover retaining bolts.
9. Detach the coolant expansion tank from the
bracket and position
it to one side.
1. Remove the timing belt upper cover retaining
bolts. 10. Disconnect the generator electrical
connector.
2. Remove the timing belt lower cover retaining
bolts.
Remove the lower cover.
7. Lower the vehicle.
11. Detach the generator from the engine.
1. Loosen the bolt.
2. Remove the bolt.
2006.0 Fiesta IZIZOO~ GI 83738en
procarmanuals.com

Engine - I .25L Duratec-1 6V (Sigma)llm4L
303-01A-45 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) 303-01 A-45
IN-VEHICLE REPAIR
lnstall the engine front mount.
27. Remove the
trolley jack.
28. Attach the generator.
1. lnstall the stud and nut.
2. lnstall the bolt.
3. Tighten the bolt.
31. lnstall the timing belt upper cover retaining
bolts.
32. N0TE:Do not tighten the coolant pump
pulley retaining bolts at this stage.
lnstall the coolant pump pulley.
I 33. lnstall the accessory drive belt.
29. Connect the generator electrical connector.
For additional information, refer to:
Accessory Drive
Belt - 1.4L Duratec-1 6V
(Sigma)ll.GL Duratec-1 6V (Sigma),
Vehicles With: Air Conditioning (303-05
Accessory Drive,
Removal and
Installation).
30. Raise and support the vehicle.
For additional information, refer to: Lifting
(100-02 Jacking and Lifting, Description
and Operation).
2006.0 Fiesta 1212006 GI 83738en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)llI4L
303-0 1 A-47 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) 303-01 A-47
IN-VEHICLE REPAIR
Exhaust Manifold(21 187 0)
i Special Tool(s1 2. Remove the air cleaner.
--
Adapter for 303-290A
303-290-01 (21 -1 40-01
)
Adapter for 303-290A
303-290-02 (21 -1 40-02)
21 14002
General Equipment
21 14003
I Exhaust wrap I
Adapter for 303-290A
303-290-03A (21
-1 40-03A)
Removal
For additional information, refer to: Air
Cleaner - 1.25L Duratec-1 6V (Sigma)llm4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V
(Sigma) (303-12 Intake Air Distribution and
Filtering, Removal and Installation).
3. Raise and support the vehicle.
For additional information, refer to: Lifting
(100-02 Jacking and Lifting, Description
and Operation).
4m ACAUTION:~~~~ bending of the exhaust
flexible pipe may cause damage resulting in
failure.
Support the exhaust flexible pipe with a
support wrap or
suitable splint.
5. Detach the exhaust flexible pipe from the
catalytic converter.
Discard the gasket and the nuts.
1. Disconnect the battery ground cable. - -
For additional information, refer to: Battery 6.
Detach the exhaust system insulators from
Disconnect
(414-01 Battery, Mounting and the
exhaust brackets and position it to one
Cables, General Procedures). side.
2006.0 Fiesta 12/2006 GI 83739en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-48 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma)
303-01 A-48
IN-VEHICLE REPAIR
7. Remove the engine support insulator
retaining bolt.
8. Remove the exhaust manifold lower heat
shield left-hand retaining bolts. 11.
Disconnect the heated oxygen
(H02S)
sensor electrical connector. //' '
12. Disconnect the catalyst monitor sensor
electrical connector.
9. Remove the exhaust manifold lower heat
13. Detach the power steering line support
shield right-hand retaining bolts.
bracket from the cylinder head.
Remove the lower heat shield.
10. Lower the vehicle.
2006.0 Fiesta 1212006 GI 83739en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-52
Duratec-1 6V (Sigma)ll.GL Duratec-1 6V (Sigma)
303-0 1 A-52
IN-VEHICLE REPAIR
13. Connect the catalyst monitor sensor
17. Install the exhaust manifold lower heat
electrical connector.
shield left-hand retaining bolts.
I I 'b -
14. Connect the heated oxygen (HO2S) sensor
18. Install the engine support insulator
electrical connector. retaining bolt.
15. Raise and support the vehicle. 19. Attach the exhaust system insulators to the
For additional information, refer to: Lifting exhaust
brackets.
(1 00-02 Jacking and Lifting, Description
20. N0TE:lnstall a new exhaust manifold gasket
and Operation). and new nuts.
16. Position the exhaust manifold lower heat
Attach the exhaust flexible pipe to the
shield and install the right-hand retaining
catalytic converter.
bolt.
21. Remove the exhaust flexible pipe support
wrap or splint.
2006.0 Fiesta 1212006 GI 83739en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-53 Duratec-1 6V (Sigma)/l .6L
Duratec-1 6V (Sigma) 303-01 A-53
IN-VEHICLE REPAIR
22. Lower the vehicle.
23. Install the air cleaner.
' For additional information, refer to: Air
Cleaner - 1.25L Duratec-1 6V (Sigma)llm4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V
(Sigma) (303-1 2 Intake Air Distribution
and
Filtering, Removal and Installation).
24. Connect the battery ground cable.
For additional information, refer to: Battery
Disconnect
(414-01 Battery, Mounting and
Cables, General Procedures).
2006.0 Fiesta 1212006 GI 83739en
procarmanuals.com

Engine - I .25L Duratec-1 6V (Sigma)llI4L
303-01 A-54 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma)
303-01 A-54
IN-VEHICLE REPAIR
Cylinder Head(21 163 0)
1 I Socket, Cylinder Head Bolts I
Discard the gasket and the nuts. (
Removerllnstaller, Hose
Clamp
303-397 (24-003)
I 24003 1 1 5. Raise and support the vehicle.
Removal
I I 1 For additional information, refer to: Lifting
(100-02 Jacking and Lifting, Description
1. Release the fuel system pressure.
Materials
For
additional information, refer to: Fuel
System Pressure Release (31 0-00 Fuel
System - General Information, General
Procedures). and
Operation).
2. Drain the
cooling system.
For
additional information, refer to: Cooling
System Draining, Filling and Bleeding
(303-03 Engine Cooling - 1.4L
Duratorq-TDCi (DV) Diesel, General 7. Remove the exhaust manifold lower heat
Procedures). shield left-hand retaining bolts.
3. Remove the camshaft.
Name
Specification
6. Using a suitable splint or wrap support the
For
additional information, refer to:
Camshafts
(303-01 Engine - 1.25L
Duratec-1 6V (Sigma)ll.4L Duratec-1 6V
(Sigma)ll.GL Duratec-1 6V (Sigma),
In-vehicle Repair).
Engine oil I WSS-M2C912-A1
4. Detach the exhaust flexible pipe from the
catalytic converter. exhaust
flexible pipe.
8. Remove the exhaust manifold lower heat
shield right-hand retaining bolts.
2006.0 Fiesta 1212006 GI 83740en
procarmanuals.com