2007 FORD FIESTA Air con

Engine - 1.25L Duratec-1 6V (Sigma)llI4L
303-01 Am55 Duratec-1 6V (Sigma)lll6L Duratec-1 6V (Sigma) 303-01 A-55
IN-VEHICLE REPAIR
Remove the lower heat shield.
9.
Remove the intake manifold retaining bolt.
10. Lower the vehicle.
12. Disconnect the brake booster vacuum line
from the intake manifold.
13. Disconnect the positive crankcase
ventilation (PCV) hose from the PCV.
11. Disconnect the vacuum hose from the fuel
pressure regulator.
14. Disconnect the generator electrical
connector.
2006.0 Fiesta 1212006 GI 83740en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-56 Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma) 303-01 A-56
IN-VEHICLE REPAIR
15. Disconnect the evaporative emissions 18. Disconnect the fuel supply line quick
(EVAP) hose from the EVAP valve.
release coupling.
f
16. Disconnect the engine wiring harness
electrical connector.
17. Disconnect the EVAP valve electrical
connector. For
additional information, refer to: Quick
(..
Release Coupling (310-00 Fuel System -
General Information, General Procedures).
I 9. Disconnect the fuel return line quick release
coupling.
For additional information, refer to: Quick
Release Coupling
(31 0-00 Fuel System -
General Information, General Procedures).
20. Using the special tool, disconnect the
coolant hose from the coolant distribution
assembly.
2006.0 Fiesta 1212006 GI 83740en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)llm6L Duratec-1 6V (Sigma)
IN-VEHICLE REPAIR
21. Using the special tool, disconnect the 24.
Disconnect the electronic ignition (El) coil
/ coolant hose from the coolant distribution electrical connector.
I I assembly.
25. Disconnect the heated oxygen
(H02S)
22. Using the special tool, detach the degas sensor electrical connector.
hose from the cylinder head.
Detach the electrical connector from the
Using the special tool, detach the degas hose bracket.
from the cylinder head.
26. Detach the power steering line bracket from
23. Disconnect the engine coolant temperature the
cylinder head.
(ECT) electrical connector.
2006.0 Fiesta 1212006 GI 83740en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)llm4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
IN-VEHICLE REPAIR
Stage 1 : 20 Nm.
Stage2: 55 Nm.
8. Attach the power steering line bracket to the
cylinder head.
TIE0030694
6. Tighten the exhaust manifold lower retaining g, Connect the heated oxygen (H02S) sensor bolts. electrical connector.
Attach the electrical connector to the bracket.
7. Install the exhaust manifold upper heat
shield. 10. Connect the electronic ignition (El) coil
electrical connector.
2006.0 Fiesta 1212006 GI 83740en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01A-61 Duratec-1 6V (Sigma)/l .6L Duratec-I 6V (Sigma) 303-OIA-61
IN-VEHICLE REPAIR
11. Connect the engine coolant temperature 14.
Using the special tool, connect the coolant
/ (ECT) sensor electrical connector.
hose to the coolant distribution assembly.
12. Using the special tool, connect the degas 15.
Connect the fuel return line quick release
hose to the cylinder head. coupling.
13. Using the special tool, connect the coolant
hose to the coolant distribution assembly. For additional
information, refer to: Quick
Release Coupling (310-00 Fuel System
-
General Information, General Procedures).
16. Connect the fuel supply line quick release
coupling.
For additional information, refer to: Quick
Release Coupling (310-00 Fuel System
-
General Information, General Procedures).
2006.0 Fiesta 1212006 GI 83740en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll.GL Duratec-1 6V (Sigma)
IN-VEHICLE REPAIR
17. Connect the evaporate emission (EVAP) 20. Connect the vacuum hose to the fuel
valve electrical connector. pressure regulator.
18. Connect the engine wiring harness
21. Connect the generator electrical connector.
electrical connector.
22. Connect the positive crankcase ventilation
19. Connect the EVAP hose to the EVAP valve. (PCV) hose to the PCV.
2006.0 Fiesta 1212006 GI 83740en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-63 Duratec-1 6V (Sigma)/l.6L Duratec-1 6V (Sigma) 303-01 A-63
IN-VEHICLE REPAIR
23. Connect the brake booster vacuum line to 27. Install the
exhaust manifold lower heat
the intake manifold. shield
left-hand retaining bolts.
24. Raise and support the vehicle. 28.
N0TE:lnstall a
new flexible pipe gasket and
For
additional information, refer to: Lifting new
nuts.
(1 00-02 Jacking and Lifting, Description Attach the flexible pipe to the catalytic
and Operation). converter
25.
Install the intake manifold retaining bolt.
29. Remove the exhaust flexible pipe support.
26. Position the exhaust
manifold lower heat . 30, Install the camshaft.
shield and install the right-hand retaining
For additional information, refer to:
bolts. Camshafts (303-01 Engine
- 1.25L
Duratec-1 6V (Sigma)ll.4L Duratec-1 6V
(Sigma)ll.GL Duratec-1 6V (Sigma),
In-vehicle Repair).
31.
N0TE:lnstall a new oil filter.
Change the engine oil.
32. Fill and bleed the cooling system.
For
additional information, refer to: Cooling
System Draining, Filling and Bleeding
(303-03 Engine Cooling - 1.4L
Duratorq-TDCi (DV) Diesel, General
Procedures).
2006.0 Fiesta 1212006 GI 83740en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)llm4L
303-01 A-66 Duratec-1 6V (Sigma)/l.GL Duratec-1 6V (Sigma) 303-01 A-66
IN-VEHICLE REPAIR
Oil Pump(21 714 0)
Special Tool(s)
Removal
1. Remove the timing belt.
For additional information, refer to Timing
Belt in this section.
2. Remove the crankshaft timing belt pulley.
3. Detach the air conditioning (AIC) compressor
from the cylinder block and position
it to one
side.
4. Remove the oil pan.
For additional information, refer to Oil Pan
in this section.
5. Detach the oil pick-up tube from the oil pump
and remove the oil pump (engine shown
removed for clarity).
Discard the gaskets.
Remove and discard the crankshaft front oil
seal.
Installation
1. N0TE:lnstall a new oil pump gasket.
Install the oil pump (engine shown removed
for clarity).
2. N0TE:lnstall a new oil pump intake pipe
gasket.
2006.0 Fiesta 1212006 GI 83742en
procarmanuals.com