Page 1152 of 1226
308-03-62 Manual Transmission/'rransaxle 308-03-62
INSTALLATION
Transaxle - 1.25L Duratec-I 6V (Sigma)/Im4L Duratec-1 6V
(Sigma)/l .6L Duratec-1 6V (Sigma)(l 6 1 14 0)
Special Tool(s)
Support Bar, Engine
303-290A (21
-1 40A)
Adapter for 303-290A 303-290-0
1 (2 1 -1 40-0 1 )
Adapter for 303-290A
303-290-02 (21
-1 40-02)
21 14002
I I I
General Equipment
Retaining strap
I Transmission jack I
Materials
Name Specification
Installation
Manual transmission
1 fluid
All vehicles
I. CAUTIONS:
WSD-M2C200-C
&se suitable retaining straps to secure
the transaxle on the transmission jack.
A~ake sure that the two locating dowels
are installed.
Using a suitable transmission jack, install
the transaxle.
2. Install the transaxle right-hand retaining
bolts.
3. Install the transaxle lower retaining bolts.
-- -- -
2006.0 Fiesta 1212006 GI 13293en
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Page 1154 of 1226

308-03-64 Manual Transmission/Transaxle 308-03-64
INSTALLATION
13. Connect the vehicle speed sensor (VSS) 16. Raise and support the vehicle. For
electrical connector (if equipped). additional information, refer to
Section 100-02 [Jacking and Lifting].
17. CAUTIONS:
Asupport the halfshaft. The inner joint
must not be bent more than 18 degrees.
The outer joint must not be bent more than
45 degrees.
ADO not damage the halfshaft oil seal.
Attach the right-hand halfshaft and the
intermediate shaft to the transaxle.
14' ACAUTION:~~ brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
N0TE:Make sure the spring clip is correctly seated.
Connect the clutch slave cylinder supply
line.
Install the spring clip.
15. Attach the coolant expansion tank to the
bracket. 18.
N0TE:lnstall a
new center bearing cap and
locknuts.
Install the intermediate shaft center bearing
cap.
I. Install the center bearing cap.
2. Attach the heat shield.
3. Install the locknuts.
19. CAUTIONS:
Asupport the halfshaft. The inner joint
must not be bent more than 18 degrees.
The outer joint must not be bent more than
45 degrees.
2006.0 Fiesta 1212006 GI I 3293en
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Page 1159 of 1226
308=03=69 Manual Transmission/Transaxle 308=03=69
INSTALLATION
Transaxle - 2.OL Duratec-HE (M14)(16 11 4 0)
i
Special Tool(s)
I I Support Bar, Engine
Adapter for 303-290A
303-290-01 (21 -1 40-01
)
General Equipment , I
@ 21 14005
21 14006
I Retaining strap I
Adapter for 303-290A
303-290-05A (2 1
- 1 40-05A)
Adapter for 303-290A
303-290-06 (21 -1 40-06)
I Transmission jack I
Materials
Name Specification
Installation
1. CAUTIONS:
A~se suitable retaining straps to secure
the transaxle on the transmission jack.
A~ake sure that the two locating dowels
are installed.
Using a suitable transmission jack, install
the transaxle.
Manual transmission
1 fluid
2. Install the transaxle right-hand retaining
bolts.
WSD-M2C200-C
2006.0 Fiesta 1212006 G453417en
procarmanuals.com
Page 1161 of 1226

308-03-71 Manual Transmission/Transaxle 308-03-71
INSTALLATION
Attach the exhaust flexible pipe to the 15.
Remove the support wrap or suitable splint
catalytic converter. from
the exhaust flexible pipe.
i
3m ACAUTION:~~ brake fluid is spilt on the 16. lnstall the right-hand halfshaft.
paintwork, the affected area must be For additional information,
refer to: Front
immediately washed down with cold water. Halfshaft
RH (205-04 Front Drive
N0TE:Make sure the spring clip is correctly seated. Halfshafts, Removal and Installation).
Connect the clutch slave cylinder supply
17. lnstall the left-hand halfshaft.
line. For additional information,
refer to: Front
lnstall the spring clip. Halfshaft LH (205-04 Front Drive
Halfshafts, Removal and Installation).
18. lnstall the engine support insulator.
14. Raise and support the vehicle. For
additional information, refer to: (I
00-02
Jacking and Lifting)
19. Install the accessory drive belt cover.
Jacking (Description and Operation),
Lifting (Description and Operation).
2006.0 Fiesta 1212006 G453417en
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Page 1164 of 1226
308-03-74 Manual Transmission/Transaxle 308-03-74
INSTALLATION
34. Adjust the gearshift cables.
For additional information, refer to:
Gearshift Cable Adjustment
(308-00
Manual Transmission/Transaxle and
Clutch
- General Information, General
Procedures).
35. Bleed the clutch system.
For additional information, refer to: Clutch
System Bleeding (308-00 Manual
Transmission/Transaxle and Clutch -
General Information, General Procedures).
36, Install the battery tray.
For additional information, refer to: Battery
Tray
- 2.OL Duratec-HE (M14) (414-01
Battery, Mounting and Cables, Removal
and
Installation).
37. With the vehicle on a level surface, fill the
transaxle until the fluid level is just below
the bottom of the filler hole.
2006.0 Fiesta 1212006 G453417en
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