2007 FORD FIESTA transmission fluid

308-02-6 Clutch Controls 308-02-6
REMOVAL AND INSTALLATION
Clutch Slave Cylinder(l6 862 4) /'
Materials Alf brake fluid is spilt on the paintwork, the
Name Specification affected
area must be
immediately washed
ESDM-1 C220-A down with cold water. High-temperature
grease
ADO not apply grease on any area of the
clutch slave cylinder.
Removal Install the clutch slave cylinder.
I. Remove the transaxle. For additional
information, refer to: (308-03 Manual
TransmissionlTransaxle)
Transaxle - 1.2 5L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V
(Sigma) (Removal),
Transaxle - 1.3L Duratec-8V (Rocam)
(Re m ova I),
Transaxle - 2.OL Duratec-HE (M14) (Removal),
Transaxle - 1.4L Duratorq-TDCi (DV)
Dieselll.6L Duratorq-TDCi (DV) Diesel
(Removal).
2. Clean any grease and foreign material from
the input shaft.
3. CAUTIONS:
Alf brake fluid is spilt on the paintwork, the
affected area must be
immediately washed
down with
cold water.
Ausing suitable adhesive tape, cover the
input shaft
splines to prevent damage to the
input shaft
oil seal.
Remove the clutch slave cylinder.
Installation
1. CAUTIONS: 2.
Remove the adhesive tape from the input
shaft
splines.
3. Coat the input shaft splines with a thin layer
of high-temperature grease.
4.
Install the transaxle. For additional
information, refer to: (308-03 Manual
TransmissionlTransaxle)
Transaxle - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V
(Sigma) (Installation),
Transaxle - 1.3L Duratec-8V (Rocam)
(Installation),
Transaxle - 2.OL Duratec-HE (M14)
(Installation),
Transaxle - 1.4L Duratorq-TDCi (DV)
Dieselll.6L Duratorq-TDCi (DV) Diesel
(Installation).
2006.0 Fiesta 1212006 GI1 3288en
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308-03-3 Manual Transmission/Transaxle 308-03-3
SPECIFICATIONS
Lubricants. Fluids. Sealers and Adhesives
Description Description
Sealer, fifth gear end cap
Specificat
I ions I
Specificat
ions
WSE-M4G 323-A4
Hig h-tem perature grease
Manual transmission fluid
I Description I Litres I I Super DOT 4 brake fluid I ESD-M6C5 I Manual transmission fluid (just below
/ the bottom of the filler hole)
Sealer, transaxle housing to clutch WSK-M2G
housing
1 348-A5 1
Transaxle ri
1.4L Diesel I 1.6L Diesel
First gear
Second gear
Third gear
Fourth gear Fifth gear
Reverse gear
Final drive
Reauired shim thickness
I Description I mm I
Iring shim I 3.8 I
I Shim availability (in increments of 0.1 mm) I 0.1 - 0.7 I
I Snap ring fifth gear I I .48 I
Required snap ring thickness
Description
I Clutch slave cylinder retaining bolts I 10 I - I 89
mm
Torque Specifications
I Selector gate retaining bolts I 22 I 16 I -
-housing retaining bolts I 25 I 21 I -
Ib-in
Fifth gear housing to transaxle housing retaining
bolts Ib-ft Item
I Selector mechanism to transaxle retaining bolts I 22 I 16 I -
Nm
I Reversing lamp switch I 12 I 9 I -
2006.0 Fiesta 1212006 GI 13289en
procarmanuals.com

308-0314 Manual Transmission/Transaxle 308-03-4 -- --
SPECIFICATIONS
2006.0 Fiesta 1212006 GII 3289en
Item
Transaxle housing final drive cover retaining bolts
Transaxle to engine retaining bolts
Engine support insulator to engine retaining bolt
Engine support insulator to
subframe retaining bolts
Engine rear mount outer retaining nuts
Exhaust flexible pipe retaining nuts
Wiring harness retaining bracket retaining nut Power steering high-pressure line retaining bracket
retaining bolt
Lower arm ball joint to the wheel knuckle retaining
nut
Engine rear mount center retaining nut
Intermediate shaft center bearing retaining nuts
Strut and spring assembly top mount retaining nuts
Transmission fluid filler plug
Starter motor retaining bolts
Starter motor wiring harness retaining bracket retaining nuts Nm
12
47
48
48
48
44
22
25
52
90
25
48 35
35
20
Ib-ft
9
35
35
35
35
32
16
21
38
66
18
35
26
26
15
I b-in
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
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308-03-20 Manual Transmission/Transaxle 308-03-20
IN-VEHICLE REPAIR
Halfshaft Seal LH(14 303 0)
Special Tool(s) Installation
Removal
1. Remove the left-hand halfshaft.
1. Using the special tool, install the halfshaft
seal.
- -
15058
Materials
3. With the vehicle on a level surface, fill the
transaxle with transmission fluid until the (
fluid level is just below the bottom of the
filler hole.
Installer, Drive Pinion Seal
205-1 1 5 (I 5-058)
Remover, Halfshaft Seal
308-208 (1 6-074)
2. Install the left-hand halfshaft.
For additional information, refer to: Front
Halfshaft LH (205-04 Front Drive Halfshafts,
Removal and Installation).
2. Using the special tool, remove the halfshaft
seal. Name
Specification For additional information, refer to: Front
Discard the seal.
2006.0 Fiesta 1212006 GI 52565en
Halfshaft LH (205-04 Front Drive Halfshafts,
Removal and Installation). Manual transmission
fluid WSD-M2C200-C
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308-03-21 Manual Transmission/Transaxle 308-03-21
IN-VEHICLE REPAIR
Halfshaft Seal RH(14 304 0)
Special Tool(s) Installation
, Removal
1. Remove the right-hand halfshaft.
Materials
For additional information, refer to: Front
Halfshaft RH (205-04 Front Drive Halfshafts,
Removal and Installation).
1. Using the special tool, install the halfshaft
seal.
1601 8
2. Install the right-hand halfshaft.
2. Using the special tool, remove the halfshaft
seal.
Remover, Drive Pinion Seal
205-078
(I 5-048)
Installer,
Halfshafl Seal
308-039
(1 6-01 8)
Discard the seal.
Name Specification For additional information, refer to: Front
3. With the vehicle on a level surface, fill the
transaxle with transmission fluid until the
fluid level is just below the bottom of the
filler hole.
2006.0 Fiesta 1212006 GI 52566en
Halfshaft RH (205-04 Front Drive Halfshafts,
Removal and Installation). Manual transmission
fluid WSD-M2C200-C
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308-03125 Manual Transmission/Transaxle 308-03-25
REMOVAL
12. Disconnect the gearshift actuator electrical 1. Detach the gearshift cables and the selector
connector (colored grey). cable from the selector levers.
2. Turn the abutment sleeve clockwise and
detach the cables from the bracket.
13. ACAUTION:~~ brake fluid is spilt on the
paintwork, the affected area must be
All vehicles immediately washed down with cold water. 16. Remove the accessory drive belt cover.
Disconnect the clutch slave cylinder supply
line.
Remove the spring clip.
Vehicles without automated gearshift
14. Remove the gearshift cables cover.
I*' A~AuT10N:~rotect the ball joint seal
using a soft cloth to prevent damage.
Detach the lower arm from the wheel knuckle
15. Detach the gearshift cables from the on both
sides.
transaxle.
2006.0 Fiesta 1212006 GI 13290en
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308-03-27 Manual TransmissionlTransaxle 308-03-27
REMOVAL
23. Detach the coolant expansion tank from Discard the gasket.
, . the bracket and position it to one side.
24m ACAUTION:~~ brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
Disconnect the clutch slave cylinder supply
line.
Remove the spring clip.
25. Disconnect the vehicle speed sensor (VSS)
electrical connector (if equipped).
26. Detach the exhaust flexible pipe from the
catalytic converter.
27. Remove the battery tray support bracket.
28. Remove the engine and transaxle rear
mount.
Discard the nuts.
2006.0 Fiesta 1212006 GI1 3290en
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308-03-32 Manual Transmission/'rransaxle 308-03-32
REMOVAL
2. Turn the abutment sleeve clockwise and
detach the cables from the bracket. 17' ACAUTION:~~~~ bending of the exhaust
flexible pipe may cause damage resulting
/
in failure. \.
Support the exhaust flexible pipe with a
suitable support wrap or suitable splint.
13. Remove the accessory drive belt cover.
14. Remove the engine support insulator.
15. Remove the left-hand halfshaft.
For additional information, refer to: Front
Halfshaft LH
(205-04 Front Drive
Halfshafts, Removal and Installation).
16. Remove the right-hand halfshaft.
For additional information, refer to: Front
Halfshaft RH
(205-04 Front Drive
Halfshafts, Removal and Installation).
18. Lower the vehicle.
Igm ACAUTION:~~ brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
Disconnect the clutch slave cylinder supply
line.
Remove the spring clip.
20.
Detach the exhaust flexible pipe from the
catalytic converter.
2006.0 Fiesta 1212006 G453416en
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