184 OperationRefueling
4
\3 Refueling
The fuel filler flap is next to the driver’s
door. You can only open the fuel filler flap
when the driver’s door is open.
1Retaining strap
2Fuel filler cap
\1Remove the key from the ignition lock.
\1Switch off the auxiliary heating.
\1Open the driver’s door.\1Open the fuel filler flap.
\1Close all the vehicle’s doors, so that no
fuel vapors can enter the vehicle.
\1Turn fuel filler cap2 counterclock-
wise and let it hang by retaining
strap1.
\1Only fill the tank until the pump nozzle
switches off.
\1Replace fuel filler cap2 and turn it
clockwise.
A clicking sound indicates that the fuel
filler cap is fully closed.
\1Open the driver’s door and close the
fuel filler flap.
You will find information about fuel in the
“Technical data” section (\2page 358).
Warning
G
Fuel is highly flammable. Fire, naked flames
and smoking as well as the use of auxiliary
heaters (sparks) are therefore prohibited
when handling fuel.
For this reason, switch off the auxiliary heat-
ing when refueling.Warning
G
Do not allow fuel to come into contact with
your skin or clothing. Your health may be
damaged if:
\4you spill fuel onto your bare skin
\4you inhale fuel vapors
185 Operation
Engine
4
\3 EngineOpening 1Release lever
\1Pull release lever1 under the instru-
ment panel on the left-hand side in the
driver’s footwell.
The hood is released.2Securing hook
\1Push up securing hook lever 2.
3Support strutHoodWarning
G
Do not pull the release lever while the vehi-
cle is in motion. The hood could otherwise
open, thereby impairing visibility and leading
to loss of control of the vehicle.
For this reason, only open the hood when
the vehicle is parked.!
CAUTION
Make sure that the windshield wipers
are not folded away from the wind-
shield. The windshield wipers or the
hood may otherwise be damaged.
N88.40-2060-31
N88.40-2063-31N88.40-2062-31
186 OperationEngine
4
\1Swing the hood upward until support
strut3 engages and the hood is sup-
ported.
Closing\1Lift the hood gently.
\1Push back support strut3
(\2page 185).
\1Let the hood drop from a height of ap-
proximately 05. ft (30 cm).
The hood engages audibly.
\1Check to make sure the hood is fully
closed.Warning
G
If the hood support strut is not engaged, the
hood can fall shut. You could be injured.
After opening the hood, you should there-
fore check whether the support strut is en-
gaged.Warning
G
Engine parts may be hot and can rotate.
There is a risk of injury if the hood is open
and the engine is running.
Only open the hood when the engine has
stopped and cooled down.
Warning
G
The engine has an electronic ignition system
which carries a high voltage. For this reason,
you must never touch the ignition system
components (ignition coil, test socket)
while:
\4the engine is running
\4the engine is being started
\4the key is in position2 in the ignition
lock and the engine is being cranked by
handWarning
G
Make sure that nobody can become trapped
as you close the hood.
Warning
G
Make sure that the hood is securely en-
gaged before driving off. Do no continue
driving if the hood can no longer engage af-
ter an accident, for example.
The hood could otherwise come loose while
the vehicle is in motion and endanger you
and/or others.!
CAUTION
When you press the support strut back,
make sure that you do not press it
against the detent position and cause it
to bend.
187 Operation
Engine
4
If the hood can be raised slightly, it
is not properly engaged.
\1Open it again and allow it to drop from
a slightly greater height.
Mechanical elements and the lubricants
used for them must be carefully matched.
For this reason, only brands tested and ap-
proved by the manufacturer should be
used. Please contact your Sprinter Dealer
to obtain the necessary information. No lu-
bricant additives should be used.
The use of such additives could affect your
warranty rights. Information is available
from any authorized Sprinter Dealer.
For specifications of engine oils, coolant
and brake fluid, see "Service products and
capacities" (\2page 355) and contact your
authorized Sprinter Dealer.The vehicle consumes a maximum of
1 US qt (1.0 l) oil per 620 miles (1000 km),
depending on your driving style.
Engine oil consumption may even be high-
er if:
\4the vehicle is new
\4you mainly operate the vehicle under
arduous operating conditions
\4you often drive at high engine speeds
The engine oil consumption can only be
judged after a lengthy distance has been
covered.Check the engine oil level on a regular ba-
sis, for example weekly or each time you
refuel.!
CAUTION
Do not use your hands to push the
hood down. Doing so could damage it.
Service products
Warning
G
If handled incorrectly, service products can
constitute a health risk f o r p e o p l e a n d a n e n -
vironmental hazard.
Always observe relevant guidelines for han-
dling, storing and disposing of service prod-
ucts.Engine oil
iIf the oil level exceeds the maximum
level several times during operation,
have the malfunction rectified immedi-
ately at an authorized Sprinter Dealer.
191 Operation
Engine
4
The expansion tank is in the engine com-
partment. Only add coolant with the vehi-
cle standing on a level surface and with the
engine switched off. The coolant tempera-
ture must have dropped below 122 °F
(50 °C).1Coolant tank cap
2Brake fluid reservoir cap
3Windshield washer reservoir cap
\1Slowly unscrew cap1 counterclock-
wise to reduce excess pressure.
\1Continue turning the cap and remove
it.
\1Add coolant as far as the MAX mark.
\1Twist cap1 back on.
For coolant specifications, see "Service
products and capacities" (\2page 355).Environmental note
H
When adding oil, take care not to spill any.
No engine oil must be allowed to enter sew-
age systems, surface water, ground water or
soil.
You would otherwise be damaging the envi-
ronment.
Dispose of engine oil in an environmentally
responsible manner. Comply with the manu-
facturer’s instructions.Coolant
Warning
G
When opening the coolant expansion tank
there is a risk of scalding from hot coolant
spraying out. The cooling system and the
coolant expansion tank are pressurized
when the engine is at normal operating tem-
perature.
Wear gloves and eye protection. Only open
the coolant expansion tank when the cool-
ant temperature is less than 122 °F (50 °C).
N20.30-2063-31
Warning
G
Coolant contains glycol and is therefore tox-
ic. Do not swallow coolant. Consult a doctor
immediately if any coolant is swallowed.
Do not allow coolant to come into contact
with your skin, eyes or clothing. In the event
of contact with the eyes, rinse them thor-
oughly with clean water. Clean skin and
clothes immediately with soap and water.
Change out of soiled clothing without delay.
192 OperationEngine
4
The reservoir is in the engine compart-
ment. Check the brake fluid level:
\4regularly, e.g. weekly or when refueling
\4only with the vehicle standing on a level
surface and with the engine switched
off1Coolant tank cap
2Brake fluid reservoir cap
3Windshield washer reservoir cap
The brake fluid level must be between the
MIN and MAX marks.
!
CAUTION
Check the cooling and heating systems
regularly for leaks. If a large quantity of
coolant is lost, have the cause traced
and rectified at an authorized Sprinter
Dealer.
Brake fluid
iThere is usually a notice in the engine
compartment to remind you when the
next brake fluid change is due.
N20.30-2063-31
!
CAUTION
Brake fluid corrodes paintwork. If
brake fluid comes into contact with the
paintwork, immediately rinse with wa-
ter.
If the brake fluid does not reach the
MIN mark, the vehicle’s hydraulic sys-
tem could be malfunctioning. Do not
add brake fluid under any circumstanc-
es. This will not solve the problem.
Do not drive any further.
Have the system checked immediately
at an authorized Sprinter Dealer.
Warning
G
Brake fluid is hazardous to health. Do not
swallow brake fluid. Consult a doctor imme-
diately if any brake fluid is swallowed.
Brake fluid must not come into contact with
the skin, eyes or clothing. Wash affected ar-
eas with plenty of clean water and consult a
doctor immediately if necessary.
\2\2
193 Operation
Engine
4
For specifications of brake fluid, see
"Service products and capacities"
(\2page 362).The windshield washer reservoir is in the
engine compartment. It holds approx.
7.4 US qt (7.0 l).
On vehicles with a headlamp cleaning sys-
tem, this is also supplied from the wind-
shield washer reservoir.
1Coolant tank cap
2Brake fluid reservoir cap
3Windshield washer reservoir cap
Add windshield washer fluid concentrate
to the water all year round.Adapt the mixing ratio to the outside tem-
perature. Use:
\4Summerwash to protect against
smearing at temperatures above freez-
ing.
\4Winterwash when there is a risk of frost
so that the water does not freeze onto
the windshield.
\1Mix the windshield washer fluid in a
container and in the specified propor-
tions.
\1Remove cap3.
\1Fill up the windshield washer fluid.
\1Press cap3 back on.You should always wear eye protection and
gloves when you are adding brake fluid.
Only store brake fluid in its closed original
container and keep out of the reach of chil-
dren. Comply with safety regulations when
handling brake fluid.Warning
G
If the boiling point of the brake fluid is too
low, vapor pockets may form in the brake
system when the brakes are applied hard
(e.g. when driving on long downhill stretch-
es). This has a detrimental effect on braking
efficiency, which could increase the stop-
ping distance. This increases the risk of an
accident.
Have the brake fluid replaced every
two years.
Windshield washer system/head-
lamp cleaning system*
N20.30-2063-31
Warning
G
Windshield washer concentrate is highly
flammable. Fire, open flames and smoking
are prohibited when you are handling wind-
shield washer concentrate.
195 Operation
Battery
4
\3 BatteryYour vehicle may be equipped with two
batteries, depending on the equipment
version:
\4Starter battery in the battery recess in
the driver’s footwell
\4Auxiliary battery in the engine compart-
ment*Warning
G
A
Risk of explosion
When batteries are being charged,
explosive detonating gas is emit-
ted. Only charge batteries in well-
ventilated areas.
D
Risk of explosion
Because of the risk of explosion,
avoid creating sparks from fire,
open flames and smoking.
B
Battery acid is caustic.
Wear acid-proof protective gloves.
Neutralize splashes of acid on skin
or clothing immediately with soapy
water or acid neutralizer and clean
with water.
C
Keep out of the reach of children.
Children cannot appreciate the
dangers involved in handling bat-
teries and acid.
E
Wear eye protection.
When mixing water and acid, the
liquid can splash in your eyes.
Rinse out your eyes immediately
after acid splashes with clean wa-
ter, and consult a doctor immedi-
ately.
F
When handling batteries, observe
the safety precautions and special
protective measures contained in
these operating instructions.
Environmental note
H
Á
Batteries contain pollutants. Do
not dispose of old batteries with
the household garbage.
À
Dispose of batteries in an environ-
mentally responsible manner.
Take batteries to an authorized
Sprinter Dealer or a special collec-
tion point for old batteries.
Transport and store full batteries
in an upright position. When trans-
porting batteries, secure them so
that they do not tip over. Battery
acid can spill from the cell cap
vents and cause damage to the en-
vironment.