2006 TOYOTA RAV4 transaxle

U140F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE ASSEMBLYAX–151
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5. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY
(a) Install the automatic transaxle with the 5 upper side
mounting bolts to the engine.
Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) for bolt A
46 N*m (469 kgf*cm, 34 ft.*lbf) for bolt B
(b) Install the 4 lower side mounting bolts.
Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf)
(c) Install the 6 torque converter clutch mounting bolts.
Torque: 41 N*m (418 kgf*cm, 30 ft.*lbf)
HINT:
First install the green colored bolt and then the 5
bolts.
(d) Install the flywheel housing under cover.
6. INSTALL TRANSFER ASSEMBLY
(a) Install the transfer (see page TF-75).
7. INSTALL ENGINE MOUNTING BRACKET LH
(a) Install the mounting bracket with the 3 bolts.
Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf)
8. INSTALL ENGINE MOUNTING BRACKET FR
(a) Install the mounting bracket with the 4 bolts.
Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) for 14
mm head bolt
Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) for 12 mm
head bolt
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AX–152U140F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE ASSEMBLY
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9. INSTALL ENGINE MOUNTING BRACKET RR
(a) Install the mounting bracket with the 3 bolts.
Torque: 45 N*m (459 kgf*cm, 33 ft.*lbf)
10. INSTALL TRANSMISSION OIL COOLER
(a) Install the oil cooler (see page AX-127).
11. CONNECT WIRE HARNESS
(a) Connect the wire harness clamps.
(b) Connect the 2 speed sensor connectors.
(c) Connect the transaxle wire connector.
(d) Connect the park/neutral position switch connector.
12. INSTALL STARTER ASSEMBLY
(a) Install the starter with the 2 bolts.
Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf)
(b) Connect the starter wire with the nut.
Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)
(c) Connect the starter connector.
(d) Install the terminal nut and cover the nut with the
cap.
Torque: 9.8 N*m (100 kgf*cm, 7 in.*lbf)
13. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
(a) Install the engine with transaxle. (see page EM-
105).
14. ADD AUTOMATIC TRANSAXLE FLUID
Fluid type:
Toyota Genuine ATF WS
15. INSPECT AUTOMATIC TRANSAXLE FLUID
(a) Inspect the automatic transaxle fluid (see page AX-
102).
16. PERFORM RESET MEMORY
(a) Perform the RESET MEMORY procedures (A/T
initialization) (see page AX-18).
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U140F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE UNITAX–187
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REASSEMBLY
1. BEARING POSITION
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AX–188U140F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE UNIT
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Standard bearing position
2. INSTALL DIFFERENTIAL GEAR LUBE APPLY TUBE
(a) Install the apply tube and clamp to the transaxle
housing with the bolt.
Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)
NOTICE:
Make sure to insert the pipe to the stopper.
3. INSTALL UNDERDRIVE OUTPUT SHAFT OIL SEAL
RING
(a) Install a new oil seal ring to the transaxle housing.
4. INSTALL UNDERDRIVE CYLINDRICAL ROLLER
BEARING
(a) Using SST and a press, press in the underdrive
cylindrical roller bearing.
SST 09950-60020 (09951-00810), 09950-70010
(09951-07100)
NOTICE:
Do not apply excessive pressure.
Mark Front Race Diameter
Inside / OutsideThrust Bearing Diameter
Inside / OutsideRear Race Diameter
Inside / Outside
A - 57.2 mm (2.252 in.) / 84.96 mm
(3.3449 in.)56.4 mm (2.220 in.) / 83.0 mm
(3.268 in.)
B - 37.73 mm (1.4854 in.) / 58.0 mm
(2.283 in.)29.9 mm (1.177 in.) / 55.5 mm
(2.185 in.)
C - 33.85 mm (1.3327 in.) / 52.2 mm
(2.055 in.)-
D - 23.5 mm (0.925 in.) / 44.0 mm
(1.732 in.)-
E - 36.3 mm (1.429 in. ) / 52.2 mm
(2.055 in.)34.5 mm (1.358 in.) / 48.5 mm
(1.909 in.)
F - 34.6 mm (1.362 in.) / 52.2 mm
(2.055 in.)-
G 40.3 mm (1.587 in.) / 58.0 mm
(2.283 in.)38.6 mm (1.520 in.) / 60.0 mm
(2.362 in.)38.6 mm (1.520 in.) / 58.0 mm
(2.283 in.)
H - 53.6 mm (2.110 in.) / 69.6 mm
(2.740 in.)-
I - 33.8 mm (1.331 in.) / 48.2 mm
(1.898 in.)30.3 mm (1.193 in.) / 46.0 mm
(1.811 in.)
J - 53.6 mm (2.110 in.) / 70.18 mm
(2.763 in.) or 69.6 mm (2.740 in.)-
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U140F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE UNITAX–189
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5. INSTALL UNDERDRIVE CLUTCH DRUM OIL SEAL
RING
(a) Install 2 new oil seal rings to the transaxle.
6. INSTALL UNDERDRIVE BRAKE PISTON
(a) Wind a vinyl tape around SST at the place 4.0 mm
(0.157 in.) above from the bottom end until the
thickness of the wound tape is about 5.0 mm (0.197
in.)
SST 09950-60010 (09951-00320)
NOTICE:
Clean SST to remove deposited oil before
winding a vinyl tape.
(b) Using SST and a press, press in the needle-roller
bearing to the transaxle until the wound vinyl tape
contacts the transaxle case.
SST 09950-60010 (09951-00320), 09950-70010
(09951-07100)
(c) Coat 2 new O-rings with ATF, and install them to the
underdrive brake piston.
(d) Install the underdrive brake piston to the transaxle.
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AX–190U140F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE UNIT
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(e) Using SST, a snap ring expander and press, press
in the piston return spring and snap ring to the
transaxle.
SST 09387-00020
NOTICE:
Do not apply excessive pressure.
7. INSTALL NO. 2 BREATHER PLUG
8. INSTALL COUNTER DRIVE GEAR HOLE SNAP RING
(a) Using a screwdriver, press in the snap ring to the
transaxle.
9. INSTALL COUNTER DRIVE GEAR
(a) Using SST and a press, press in the 2 bearings
outer races to the transaxle.
SST 09950-60020 (09951-00890), 09950-70010
(09951-07150)
(b) Using SST and a press, press in the tapered roller
bearing to the counter drive gear until the bearing
race contacts with the snap ring.
NOTICE:
Do not apply excessive pressure.
SST 09649-17010
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U140F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE UNITAX–191
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(c) Using SST and a press, install the counter drive
gear and bearing to the transaxle.
SST 09950-70010 (09951-07150), 09950-60020
(09951-00750)
NOTICE:
Do not apply excessive pressure.
10. INSTALL 1ST AND REVERSE BRAKE PISTON
(a) Coat 2 new O-rings with ATF.
(b) Install the 2 O-ring to the 1st and reverse brake
piston.
(c) Coat the 1st and reverse brake piston with ATF, and
install it to the transaxle.
11. INSTALL 1ST AND REVERSE BRAKE RETURN
SPRING SUB-ASSEMBLY
(a) Using SST, a press and snap ring expander, press
the piston return spring and snap ring to the
transaxle.
SST 09387-00070
NOTICE:
• Stop the press when the spring sheet is
lowered to the place 1 to 2 mm (0.039 to 0.078
in.) from the snap ring groove, preventing the
spring sheet from being deform.
• Do not expand the snap ring excessively.
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AX–192U140F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE UNIT
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12. INSTALL FRONT PLANETARY RING GEAR
(a) Using a screwdriver, install the front planetary ring
gear and snap ring to the brake hub.
13. INSTALL FRONT PLANETARY GEAR ASSEMBLY
(a) Install the front planetary gear assembly to the
brake hub.
(b) Using SST and a press, press-fit the front planetary
gear.
SST 09950-60010 (09951-00500), 09950-70010
(09951-07100)
NOTICE:
Do not apply excessive pressure.
(c) Install the washer, as shown in the illustration.
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