2006 SUZUKI SX4 door lock

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Rear Door Lock Assembly ComponentsS6RW0D9606007
Rear Door Lock Assembly Removal and
Installation
S6RW0D9606008
Removal
1) Remove rear door glass referring to “Rear Door
Glass Removal and Installation in Section 9E”.
2) Disconnect door lock motor lead wire (If equipped).
3) Remove door latch mounting screws (1) and remove
door latch assembly (2).
Installation
Reverse removal procedure to install rear door lock
assembly referring to the following instruction and “Front
Door Lock Assembly Removal and Installation”.• Tighten door latch screw to specified torque.
Tightening torque
Door latch screw (a): 5.0 N·m (0.5 kgf-m, 4.0 lb-ft)
• Install door trim referring to “Rear Door Glass
Removal and Installation in Section 9E”.
Rear Door Lock Assembly InspectionS6RW0D9606009
• Check that door opens and closes smoothly and
properly.
• Check that door stops in the secondary latched
position properly (preventing door from opening
freely) and that door closes completely in the fully
latched position.
• Adjust door latch striker position referring to “Front
Door Lock Assembly Removal and Installation”, if
necessary.
(a)
(b) 1
6
2
5
34
I5RW0A960006-01
1. Outside handle
: Apply lithium grease 99000-25011 to sliding part.4. Latch striker : 5.0 N⋅m
(0.5 kgf-m, 4.0 lb-ft)
2. Outside handle frame
: Apply lithium grease 99000-25011 to sliding part and spring.5. Inside handle bezel : 10 N⋅m
(1.0 kgf-m, 7.5 lb-ft)
3. Rear door latch assembly
: Apply lithium grease 99000-25011 to sliding part.6. Out side handle cap
1 2
I4RS0A960013-01
(a)
I4RS0A960014-01

Downloaded from www.Manualslib.com manuals search engine 9F-11 Security and Locks:
Rear End Door Lock Assembly ComponentsS6RW0D9606010
1
3
(a)
(b)4
5
2
6
7
8
i
ii iv
iii
(c)
8
(c)
8(c)
I7RW01960007-04
1. Rear end door latch assembly
(rear end door switch is built in this assembly)5. Emergency lever
: Rear end door is unlocked by pushing emergency lever
with flat head driver if rear end door lock can not be
released by door opener switch.: 10 N⋅m (1.0 kgf-m, 7.5 lb-ft)
2. Rear end door opener switch 6. Rear end door request switch
(if equipped): 23 N⋅m (2.3 kgf-m, 17.0 lb-ft)
3. Latch striker 7. Rear end door license garnish : 6 N⋅m (0.6 kgf-m, 4.5 lb-ft)
4. Door handle 8. Rear end door license garnish mounting nut
: Tighten nuts in such order as indicated in figure.

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Rear End Door Lock Assembly Removal and
Installation
S6RW0D9606011
Removal
1) Remove door trim (1) from rear end door panel (2).
2) Disconnect door lock motor lead wire (if equipped).
3) Loosen door latch bolts (1) and remove door latch
assembly (2).
Installation
Reverse removal procedure to install rear end door lock
assembly noting the following instruction.
• Tighten rear end door latch bolt to specified torque.
Tightening torque
Rear end door latch bolt (a): 10 N·m (1.0 kgf-m,
7.5 lb-ft)• Adjust door latch striker so that its center aligns with
the center of groove in door latch base.
Tightening torque
Rear end door striker screw (a): 23 N·m (2.3 kgf-
m, 17.0 lb-ft)
Rear End Door Lock Assembly InspectionS6RW0D9606012
• Check that door opens and closes smoothly and
properly.
• Check that door stops in the secondary latched
position properly (preventing door from opening
freely) and that door closes completely in the fully
latched position.
• Adjust door latch striker position referring to “Front
Door Lock Assembly Removal and Installation”, if
necessary.
Rear End Door Opener Switch Inspection (If
Equipped)
S6RW0D9606013
1) Remove rear end door trim.
2) Disconnect rear end door switch coupler.
3) Check that there is continuity between terminals “a”
and “b” when rear end door opener switch (1) is
pushed.
4) Check that there is no continuity between terminals
when rear end door opener switch (1) is not pushed.
2
1
I5RW0A960008-02
1
2
I4RS0A960017-01
(a)
I4RS0A960018-01
(a)
I4RS0A960019-01

Downloaded from www.Manualslib.com manuals search engine 9F-13 Security and Locks:
If check result is not as specified, replace switch.
Replacement of Transmitter Battery (Other than
Keyless Start Model)
S6RW0D9606014
NOTE
For keyless start model, perform
“Replacement of Remote Controller Battery
in Section 10E” instead of “Replacement of
Transmitter Battery (Other than Keyless Start
Model)”.

If transmitter becomes unreliable, replace transmitter
battery as follows.
1) Remove screw (1) and transmitter cover (2).
2) Remove transmitter (3) from transmitter holder (4).
CAUTION!
Use care not to allow grease or dirt to be
attached on the printed circuit board and the
battery.

3) With tip of flat blade screwdriver put in slot of
transmitter, pry it open.
4) Replace the battery (lithium disc-type CR 1620 or
equivalent battery) so its (+) terminal faces “+” mark
on transmitter.
5) Fit together transmitter (3) and install it into
transmitter holder (4).
6) Install transmitter cover (2) and screw (1).7) Make sure that door locks can be operated with
transmitter.
NOTE
• To prevent theft, be sure to break the
transmitter before discarding it.
• Dispose of the used battery properly
according to applicable rules or
regulations. Do not dispose of lithium
batteries with ordinary household trash.

Programming Transmitter Code for Keyless
Entry System (Other than Keyless Start Model)
S6RW0D9606015
NOTE
• Three transmitter codes can be registered.
• When a new transmitter code is registered,
the oldest one will be cleared.
• As for vehicle equipped with keyless start
system, perform “Registration Procedure
for Remote Controller ID Code in Section
10E” instead of “Programming Transmitter
Code for Keyless Entry System (Other than
Keyless Start Model)”.

If transmitter or BCM (included in junction block
assembly) is replaced with a new one or additional
transmitter(s) is necessary, program transmitter code(s).
1) Confirm that all doors are closed and ignition key is
out of ignition key cylinder.
2) Open driver side door.
3) Turn ignition switch to ON position, and then drawn
ignition key from ignition key cylinder within 10
seconds after that.
4) Push and release driver side door switch (1) at 3
times by hand within 20 seconds after removing
ignition key from ignition key cylinder.
5) Turn ignition switch to ON position, and then drawn
ignition key from ignition key cylinder within 10
seconds after that. All doors automatically lock and
unlock once.
With this, registration mode.
1
“a”
“b”
I5RW0A960009-02
234
1I4RS0B960014-01

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6) Push “UNLOCK” button (2) on transmitter (3) within
20 seconds after Step 5). All doors automatically lock
and unlock once.
With this, code registration is completed.
7) If an additional transmitter, needs to be programed
repeat the procedure of Step 1).
Keyless Entry Answer Back Function Change-
over Procedure (If Equipped)
S6RW0D9606018
Output of keyless entry answer back function can be
switched over by performing the following procedure.
1) Confirm that all doors are closed, all doors are
unlocked, ignition key is out of ignition key cylinder
and interior light switch is in the middle position.
2) Perform Step a) through c) described below within
10 seconds.
a) Insert ignition key in ignition key cylinder.
b) Remove ignition key from ignition key cylinder.
c) Repeat Step a) and b) once.
3) Push “UNLOCK” button on transmitter 3 times within
10 seconds.
4) Interior light flashes once which indicates that
answer back function is changed over from A mode
to B mode.
NOTE
When answer back function is changed from
B mode to A mode, hazard warning lights
flashes once.

Keyless Entry Receiver Removal and
Installation (If Equipped)
S6RW0D9606016
Removal
1) Disconnect negative cable at battery.
2) Remove grove box referring to Step 6) of “Instrument
Panel Removal and Installation in Section 9C”.
3) Disconnect keyless entry receiver coupler.
4) Remove keyless entry receiver (1) from steering
support member (2).
Installation
Reverse removal procedure.
1
32
I4RS0B960010-01
Hazard warning
light
LOCK LOCKUNLOCK UNLOCK
Interior lightFlashes
onceFlashes
twice
Flashes
once Turn on
for a
whileTurn on
for a
while Answer back
A modeAnswer back
B mode
I5RS0C960001-01
12
I5RW0A960010-02

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Specifications
Tightening Torque SpecificationsS6RW0D9607001
NOTE
The specified tightening torque is also described in the following.
“Front Door Lock Assembly Components”
“Rear Door Lock Assembly Components”
“Rear End Door Lock Assembly Components”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”.
Special Tools and Equipment
Recommended Service MaterialS6RW0D9608001
NOTE
Required service material is also described in the following.
“Front Door Lock Assembly Components”
“Rear Door Lock Assembly Components”

Fastening partTightening torque
Note
N⋅mkgf-mlb-ft
Door latch screw 5.0 0.5 4.0) / )
Door latch striker screw 10 1.0 7.5)
Rear end door latch bolt 10 1.0 7.5)
Rear end door striker screw 23 2.3 17.0)
Material SUZUKI recommended product or Specification Note
Grease SUZUKI Super Grease A P/No.: 99000–25011)

Downloaded from www.Manualslib.com manuals search engine Hood / Fenders / Doors: 9J-1
Body, Cab and Accessories
Hood / Fenders / Doors
Repair Instructions
Hood Removal and InstallationS6RW0D9A06001
Removal
CAUTION!
Place cloth to prevent body from any
damage.

1) Remove hood silencer (4).
2) Disconnect window washer hose (1) from hood.
3) Remove 4 mounting bolts (3) to detach hood (2).
Installation
Reverse removal procedure noting the following.
• Apply sealant to contact face “A” of hood hinge.
Specified sealant.
“A”: Sealant 99000–31110 (SUZUKI Bond
No.1215)
• Adjust hood lock position if necessary referring to
“Hood Inspection and Adjustment”.
Hood Inspection and AdjustmentS6RW0D9A06002
Inspection
• Check that hood opens and closes smoothly and
properly. Lubricate if necessary.
• Check that hood stops in the secondary latched
position properly (preventing hood from opening
freely) and that hood closes completely in the fully
latched position.
• Adjust hood locks position, if necessary.Adjustment
Adjust the following point:
• Hood position adjustment.
Fore-and-aft and right-and-left adjustment.
Adjust hood clearance by loosening hood mounting
bolts. Refer to “Panel Clearance in Section 9K”.
• Vertical adjustment
If only one side (right or left) of hood is not level with
front fender, make it level by tightening or loosening
hood cushion (1).
• Hood lock position adjustment
a. Loosen hood lock bolts.
b. Adjust hood lock height position so the hood is
locked without looseness.
c. Tighten hood latch bolts to specified torque.
Tightening torque
Hood latch bolt (a): 10 N·m (1.0 kgf-m, 7.5 lb-
ft)
d. Make sure the hood is locked smoothly and
securely.
2
4
1
3 “A”
“A”
I5RW0A9A0001-01
1
I5RW0A9A0002-01
(a)(a)
I5RW0A9A0003-01

Downloaded from www.Manualslib.com manuals search engine 9J-4 Hood / Fenders / Doors:
5) Remove door assembly (1) by loosening hinge
mounting bolts (2).
Installation
Reverse removal procedure to install door assembly
noting the following instructions.
• When replacing door, coat replacement door inside
with wax for proper anti-corrosion treatment. Refer to
“Sealant Application Areas in Section 9L”.
• Apply sealant to contact face “A” of hinge (1) and
apply grease to rotating part “B” of hinge (1).
Specified sealant and grease.
“A”: Sealant 99000–31110 (SUZUKI Bond
No.1215)
“B”: Grease 99000–25011 (SUZUKI Super Grease
A) • Tighten front door hinge bolts and door open stopper
bolt to specified torque referring to “Front Door
Assembly Components”.
• When door open stopper (1) is installed, be careful
make sure punch mark (2) comes to the top.
Door open stopper installing direction
Left side door: L punch mark is upward
Right side door: R punch mark is upward
• Adjust door latch striker position referring to “Front
Door Lock Assembly Removal and Installation in
Section 9F”.
• After installation, open and close the door to check
looseness.
1
2
I4RS0A9A0006-01
I6RW0B9A0003-01
I6RW0B9A0004-01