2006 SUZUKI SX4 shaft

Downloaded from www.Manualslib.com manuals search engine 1A-12 Engine General Information and Diagnosis:
Operation Description
ECM (5) detects opening (depressed extent of pedal) of the accelerator pedal based on signal voltage of the APP
sensor (1) and using that data and engine operation condition, it calculates the optimum throttle valve opening. On the
other hand, it detects the throttle valve opening based on the signal voltage of the throttle position sensor (3) included
in the throttle body (2) and compares it with the above calculated optimum throttle valve opening. When there is a
difference between them, ECM controls the duty ratio (100% – 0%) according to this difference to drive the throttle
actuator (motor) (4) included in the throttle body. When there is no difference, ECM controls the duty ratio to about
15% to maintain the throttle valve opening. In this way, the throttle valve (17) is opened and closed to achieve the
optimum throttle valve opening.
In this system, as the throttle position sensor and APP sensor have 2 sensors (main and sub) each, highly accurate
and highly reliable control and abnormality detection are assured. Also, when ECM detects an abnormality in the
system, it turns off the throttle actuator control relay (8) to stop controlling the throttle actuator. When the throttle
actuator control relay is turned off, the throttle valve is fixed at the opening of about 7° from its completely closed
position (default opening) by the force of the return spring and open spring included in the throttle body.
This throttle body is not equipped with IAC valve for idle speed control. Idle speed control is done by the throttle
actuator which opens/closes the throttle valve.
Electronic Control System Description
The electronic control system consists of 1) various
sensors which detect the state of engine and driving
conditions, 2) ECM which controls various devices
according to the signals from the sensors and 3) various
controlled devices.
Functionally, it is divided into the following sub systems:
• Fuel injection control system
• Ignition control system
• Electric throttle body control system
• Fuel pump control system
• Radiator cooling fan control system
• Evaporative emission control system
• EGR system (if equipped)
• Oxygen sensor heater control system• A/C control system (if equipped with A/C)
• Camshaft position control system
• Immobilizer control system
• Controller (computer) communication system
Especially, ECM (Engine Control Module), BCM (Body
electrical Control Module), combination meter, ABS /
control module, keyless start control module (if equipped
with keyless start control system), TCM (Transmission
Control Module) (for A/T model) and 4WD control
module (if equipped) intercommunicate by means of
CAN (Controller Area Network) communication.
4 12
1735
6
7 8
9
10
11
12
13
14
1516
18
I4RS0B110007-02
6. CPU 11. APP sensor (main) signal 15. Drive signal of throttle actuator
7. Drive circuit of throttle actuator 12. APP sensor (sub) signal 16. Power supply of throttle actuator
9. From “THR MOT” fuse 13. Throttle position sensor (main) signal 18. Control signal of throttle actuator control relay
10. From main relay 14. Throttle position sensor (sub) signal

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-13
Engine and Emission Control System Flow Diagram
Intake manifoldExhaust
manifold
Exhaust gas Air
Fuel Vapor
War m up
catalystExhaust
pipe
EVAP canister
purge valve
Fuel injector
ECT
sensor
ECM
Heater
control
Heater
control
(if equipped)
Barometric pressure sensor HO2S-1HO2S-2
(if equipped) Engine
CMP
sensorCKP
sensor
Knock
sensorIgnition
coil with
igniter
APP sensor
A/C compressor
clutch
Generator
Immobilizer
coil antenna
P/S control
module
Brake light
switch
Air cleaner
IAT
sensorMAF
sensor
A/C refrigerant
pressure sensor
TP
sensor Throttle body
assembly
Throttle
actuator
A/C condenser
fan
DLC
Radiator
fan
Combination meter
· MIL
· Coolant Temp.
· Immobilizer indicator light
· Tachometer
· Speedometer
· Fuel level
· Odometer4WD
control module
Wheel speed
sensor (VSS)
(M/T)
· Electric load
· A/C switch ON
BCM
Keyless start
control module
ABS control module
Blower speed
selector
MAP sensor
(if equipped)EGR valve
(if equipped)
Check
valve
EVAP
canister
Fuel level sensorFuel tankFuel
pump
CMP actuator
oil control valve
(VVT model)
TCM
Output shaft speed
(VSS) sensor (A/T)
Three way
catalyst (if
equipped)
I6RW0D110004-03

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-15
Terminal Arrangement of ECM Coupler (Viewed from Harness Side)
7. HO2S-2 (if equipped) 31. Fuel injector No.1 55. Starting motor control relay
8. Knock sensor 32. Fuel injector No.2 56. Transmission range switch (A/T
model)
9. MAF and IAT sensor 33. Fuel injector No.3 57. Starting motor
10. MAP sensor (if equipped) 34. Fuel injector No.4 58. “DOME” fuse
11. ECT sensor 35. EVAP canister purge valve 59. “IG COIL” fuse
12. A/C refrigerant pressure sensor 36. EGR valve (if equipped) 60. “IG2 SIG” fuse
13. A/C evaporator outlet air temp. sensor (Manual A/C
model)37. Oil control valve (Camshaft position control) (VVT
model)61. “FI” fuse
14. Blower motor relay 38. Fuel pump relay 62. “ST SIG” fuse
15. Blower motor 39. Fuel pump 63. “ST” fuse
16. Blower speed selector (Auto A/C model) 40. Radiator cooling fan motor relay 64. Ignition switch
17. Blower speed selector (Manual A/C model) 41. Radiator cooling fan motor 65. “IGN” fuse
18. A/C switch 42. A/C compressor relay 66. “RDTR” fuse
19. To BCM 43. A/C compressor 67. Main fuse box
20. Generator 44. A/C condenser cooling fan motor relay 68. Battery
21. ABS control module 45. A/C condenser cooling fan motor 69. Shield ground
22. TCM 46. A/C fuse 70. Barometric pressure sensor
23. To other control module and DLC connected CAN 47. Ignition coil assembly (for No.1 and No.4 spark plugs) 71. Engine ground
24. Fuel level sensor 48. Ignition coil assembly (for No.2 and No.3 spark plugs) 72. Body ground
E01C01
3 4
18 19 5 6 7 10 11
17 20
47 46 49 50 51 21 22
5216 259
24 14
29
55 57 54 53 59
60 582
26 27 28 15
30
56 4832 31 34 35 36 37 40 42 39 38 44
45 43 41 331 12 13
238 3 4
18 19 5 6 7 10 11
17 20
47 46 49 50 51 21 22
5216 259
24 14
29
55 57 54 53 59
60 582
26 27 28 15
30
56 4832 31 34 35 36 37 40 42 39 38 44
45 43 41 331 12 13
238
I6RW0D110014-01

Downloaded from www.Manualslib.com manuals search engine 1A-20 Engine General Information and Diagnosis:
1. Air cleaner 17. Radiator cooling fan 33. A/C switch (A/C model)
2. EVAP canister purge valve 18. A/C condenser cooling fan 34. A/C evaporator outlet air temp. sensor (manual A/C
model)
3. MAF and IAT sensor 19. Combination meter 35. Immobilizer coil antenna
4. TP sensor 20. BCM 36. Main relay
5. MAP sensor (if equipped) 21. Ignition switch37. Wheel speed sensor (VSS) (for M/T model)
6. EGR valve (if equipped) 22. Starter magnetic switch 38. Oil control valve
7. EVAP canister 23. Heated oxygen sensor (HO2S)-2 (if
equipped)39. ABS control module
8. Tank pressure control valve (built-in fuel pump) 24. DLC 40. Starting motor control relay
9. Fuel pump (with pressure regulator) 25. Electric load 41. A/C refrigerant pressure sensor (A/C model)
10. Ignition coil assembly 26. Fuel level sensor 42. APP sensor
11. Fuel injector 27. Brake light 43. Throttle actuator control relay
12. Heated oxygen sensor (HO2S)-1 28. Brake light switch 44. Throttle actuator
13. Knock sensor 29. ECM 45. TCM (for A/T model)
14. ECT sensor 30. Barometric pressure sensor 46. Output shaft speed sensor (VSS) (for A/T model)
15. CMP sensor 31. Battery
16. CKP sensor 32. A/C compressor relay (A/C model)

Downloaded from www.Manualslib.com manuals search engine 1A-32 Engine General Information and Diagnosis:
DTC TableS6RW0D1104005
NOTE
• There are two types of OBD system depending on the vehicle specification.
For identification, refer to “Precaution on On-Board Diagnostic (OBD) System”.
• For non-Euro-OBD model, some of DTC No. with delta (U) mark in the following table can not be
detected by ECM depending on vehicle specification.
• With the CAN communication generic scan tool, only star (*) marked DTC No. in the following table
can be read.
• 1 driving cycle: MIL lights up when DTC is detected during 1 driving cycle.
• 2 driving cycles: MIL lights up when the same DTC is detected also in the next driving cycle after
DTC is detected and stored temporarily in the first driving cycle.
• *2 driving cycles:
MIL blinks or lights up. Refer to “DTC P0300 / P0301 / P0302 / P0303 / P0304: Random Misfire
Detected / Cylinder 1 / Cylinder 2 / Cylinder 3 / Cylinder 4 Misfire Detected” for details.

DTC No. Detecting itemDetecting condition
(DTC will set when detecting:)MIL
) *P0010Camshaft position actuator circuit
(for engine with VVT system)Oil control valve circuit open or short.1 driving
cycle
) *P0011Camshaft position – timing over-
advanced or system performance
(for engine with VVT system)Actual value of advanced valve timing does not reach
target value, or valve timing is advanced although ECM
command is most retarding.2 driving
cycles
) *P0012Camshaft position – timing over-
retarded
(for engine with VVT system)2 driving
cycles
) *P0031HO2S heater control circuit low
(Sensor-1)Heater current is less than specification while heater ON.2 driving
cycles
) *P0032HO2S heater control circuit high
(Sensor-1)Heater current is more than specification while heater ON.2 driving
cycles
)
U*P0037HO2S heater control circuit low
(Sensor-2)Heater current is less than specification while heater ON.2 driving
cycles
)
U*P0038HO2S heater control circuit high
(Sensor-2)Heater current is more than specification while heater ON.2 driving
cycles
)
U*P0101Mass air flow circuit range/
performanceMAF sensor volume is more than specification or less
than specification.2 driving
cycles
) *P0102 Mass air flow circuit low input Output voltage of MAF sensor is less than specification.1 driving
cycle
) *P0103 Mass air flow circuit high input Output voltage of MAF sensor is more than specification.1 driving
cycle
)
U*P0106Manifold absolute pressure circuit
range/performanceDifference between Max. manifold absolute pressure
value and Min. manifold pressure value is less than
specification or difference between barometric pressure
value and manifold pressure value is less than
specification2 driving
cycles
)
U*P0107Manifold absolute pressure circuit
low inputOutput voltage of MAP sensor is less than specification.
1 driving
cycle
)
U*P0108Manifold absolute pressure circuit
high inputOutput voltage of MAP sensor is more than specification.1 driving
cycle
)
U* P 0 111Intake air temperature sensor circuit
range/performanceVariation of intake air temperature from engine start is
less than specification.2 driving
cycles
) *P0112Intake air temperature sensor circuit
lowCircuit voltage of IAT sensor is less than specification.1 driving
cycle
) *P0113Intake air temperature sensor circuit
highCircuit voltage of IAT sensor is more than specification.1 driving
cycle
)
U*P0116Engine coolant temperature circuit
range/performanceEngine coolant temperature is less than specified
temperature for specified time from engine start.2 driving
cycles

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-33
) *P0117Engine coolant temperature circuit
lowCircuit voltage of ECT sensor is less than specification.1 driving
cycle
) *P0118Engine coolant temperature circuit
highCircuit voltage of ECT sensor is more than specification.1 driving
cycle
) *P0122Throttle position sensor (main)
circuit lowOutput voltage of throttle position sensor (main) is lower
than specification.1 driving
cycle
) *P0123Throttle position sensor (main)
circuit highOutput voltage of throttle position sensor (main) is higher
than specification.1 driving
cycle
)
U*P0131O2 sensor (HO2S) circuit low
voltage (Sensor-1)Max. output voltage of HO2S-1 is less than specification.2 driving
cycles
)
U*P0132O2 sensor (HO2S) circuit high
voltage (Sensor-1)Min. output voltage of HO2S-1 is more than specification.2 driving
cycles
)
U*P0133O2 sensor (HO2S) circuit slow
response (Sensor-1)Response time of HO2S-1 output voltage between rich
and lean is longer than specification.2 driving
cycles
) *P0134O2 sensor (HO2S) circuit no activity
detected (Sensor-1)Output voltage of HO2S-1 is more than specification or
less than specification. (or HO2S-1 circuit open or short)2 driving
cycles
)
U*P0137O2 sensor (HO2S) circuit low
voltage (Sensor-2)Output voltage of HO2S-2 is less than specification while
engine is idling after driving with high engine load and
Max. output voltage of HO2S-2 minus Min. output voltage
of HO2S-2 is less than specification.2 driving
cycles
)
U*P0138O2 sensor (HO2S) circuit high
voltage (Sensor-2)Output voltage of HO2S-2 is more than specification while
engine is idling after driving with high engine load and
Max. output voltage of HO2S-2 minus Min. output voltage
of HO2S-2 is less than specification.2 driving
cycles
)
U*P0140O2 sensor (HO2S) circuit no activity
detected (Sensor-2)Output voltage of HO2S-2 is more than specification after
warming up engine.
2 driving
cycles
)
U*P0171System too leanTotal fuel trim is larger than specification for specified time
or longer. (Fuel trim toward rich side is large.)2 driving
cycles
)
U*P0172System too richTotal fuel trim is smaller than specification for specified
time or longer. (Fuel trim toward lean side is large.)2 driving
cycles
) *P0222Throttle position sensor (sub) circuit
lowOutput voltage of throttle position sensor (sub) is lower
than specification.1 driving
cycle
) *P0223Throttle position sensor (sub) circuit
highOutput voltage of throttle position sensor (sub) is higher
than specification.1 driving
cycle
)
U*P0300Random misfire detected
Misfire of such level as to cause damage to three way
catalyst or misfire of such level as to deteriorate emission.*2 driving
cycles )U*P030
1 /
U*P0302 /
U*P0303 /
U*P0304Cylinder 1 misfire detected
Cylinder 2 misfire detected
Cylinder 3 misfire detected
Cylinder 4 misfire detected
) *P0327 Knock sensor circuit low Output voltage of knock sensor is less than specification.1 driving
cycle
) *P0328 Knock sensor circuit high Output voltage of knock sensor is more than specification.1 driving
cycle
) *P0335 Crankshaft position sensor circuitNo signal of CKP sensor for specified time even if starting
motor signal is input.1 driving
cycle
) *P0340 Camshaft position sensor circuit CMP sensor pulse is out of specification.1 driving
cycle
)
U*P0401Exhaust gas recirculation flow
detected as insufficientDifference in intake manifold absolute pressure between
opened EGR valve and closed EGR valve is less than
specification.2 driving
cycles
)
U*P0402Exhaust gas recirculation flow
detected as excessive
Difference in intake manifold absolute pressure between
opened EGR valve and closed EGR valve is more than
specification.2 driving
cycles
)
U*P0403Exhaust gas recirculation control
circuitOutput voltage is different from output command with
more than one pole out of 4 poles.1 driving
cycle DTC No. Detecting itemDetecting condition
(DTC will set when detecting:)MIL

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-37
) P0122 Throttle position sensor (main) circuit low• ECM turns off throttle actuator control relay and
throttle valve is fixed at the opening of about 7°
from its completely closed position (default
opening).
• ECM controls fuel cut at specified engine speed.
• ECM stops air/fuel ratio control.
) P0123 Throttle position sensor (main) circuit high• ECM turns off throttle actuator control relay and
throttle valve is fixed at the opening of about 7°
from its completely closed position (default
opening).
• ECM controls fuel cut at specified engine speed.
• ECM stops air/fuel ratio control. ) P0222 Throttle position sensor (sub) circuit low
) P0223 Throttle position sensor (sub) circuit high
) P0335 Crankshaft position sensor circuit • Ignition timing is fixed.
) P0340 Camshaft position sensor circuitECM changes injection control system from
sequential injection to simultaneous one.
) P0500 Vehicle speed sensor• ECM controls actuators assuming that vehicle
speed is 0 km/h (0 mile/h).
• ECM stops IAC feedback control.
) P2101Throttle actuator control motor circuit range
/ performance)• ECM turns off throttle actuator control relay and
throttle valve is fixed at the opening of about 7°
from its completely closed position (default
opening).
• ECM controls fuel cut at specified engine speed. ) P2102 Throttle actuator control motor circuit low
) P2103 Throttle actuator control motor circuit highECM controls fuel cut at specified engine speed.
) P 2 111Throttle actuator control system – stuck
open)• ECM turns off throttle actuator control relay and
throttle valve is fixed at the opening of about 7°
from its completely closed position (default
opening).
• ECM controls fuel cut at specified engine speed.
) P2119Throttle actuator control throttle body range
/ performance)• ECM turns off throttle actuator control relay and
throttle valve is fixed at the opening of about 7°
from its completely closed position (default
opening).
• ECM controls fuel cut at specified engine speed.
) P2122Pedal position sensor (main) circuit low
input)
• ECM turns off throttle actuator control relay and
throttle valve is fixed at the opening of about 7°
from its completely closed position (default
opening).
• ECM controls fuel cut at specified engine speed. ) P2123Pedal position sensor (main) circuit high
input)
) P2127 Pedal position sensor (sub) circuit low input)
) P2128Pedal position sensor (sub) circuit high
input)
) P2135Throttle position sensor (main) / (sub)
voltage correlation)
) P2138Pedal position sensor (main) / (sub) voltage
correlation)
) P2228 Barometric pressure circuit low ECM controls actuators assuming that barometric
pressure is 101.33 kPa (762 mmHg). ) P2229 Barometric pressure circuit high DTC No. Detected item Fail-safe operation

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-41
Scan Tool Data Definitions
COOLANT TEMP (ENGINE COOLANT
TEMPERATURE, °C, °F)
It is detected by engine coolant temp. sensor.
INTAKE AIR TEMP. (°C, °F)
It is detected by intake air temp. sensor.
ENGINE SPEED (rpm)
It is computed by reference pulses from the camshaft
position sensor.
DESIRED IDLE (DESIRED IDLE SPEED, rpm)
The Desired Idle Speed is an ECM internal parameter
which indicates the ECM requested idle. If the engine is
not running, this number is not valid.
MAF (MASS AIR FLOW RATE, g/s, lb/min.)
It represents total mass of air entering intake manifold
which is measured by mass air flow sensor.
CALC LOAD (CALCULATED LOAD VALUE, %)
Engine load displayed as a percentage of maximum
possible load. Value is calculated mathematically using
the formula: actual (current) intake air volume ÷
maximum possible intake air volume × 100%
MAP (MANIFOLD ABSOLUTE PRESSURE, in.Hg,
kPa)
This value indicates how much correction is necessary
to keep the air/fuel mixture stoichiometrical.
It is detected by manifold absolute pressure sensor.
THROTTLE POS (RELATIVE THROTTLE POSITION,
%)
When throttle position sensor is at fully closed position,
throttle opening is indicated as 0 – 12% and 90 – 100%
full open position.
BAROMETRIC PRESS (kPa, in.Hg)
This parameter represents a measurement of barometric
air pressure and is used for altitude correction of the fuel
injection quantity.
FUEL TANK LEVEL (%)
This parameter indicates approximate fuel level in fuel
tank. As detectable range of fuel level sensor is set as 0
to 100%, however, with some models whose fuel tank
capacity is smaller, indicated fuel level may be only 70%
even when fuel tank is full.
BATTERY VOLTAGE (V)
This parameter indicates battery positive voltage
inputted from main relay to ECM.
BRAKE SW (ON/OFF)
This parameter indicates the state of the brake switch.FUEL SYSTEM B1 (FUEL SYSTEM STATUS)
Air/fuel ratio feedback loop status displayed as one of
the followings.
OPEN: Open-loop has not yet satisfied conditions to go
closed loop.
CLOSED: Closed-loop using oxygen sensor(s) as
feedback for fuel control.
OPEN-DRIVE COND: Open-loop due to driving
conditions (Power enrichment, etc.).
OPEN SYS FAULT: Open-loop due to detected system
fault.
O2S SENSOR B1 S1 (HEATED OXYGEN SENSOR-1,
V)
It indicates output voltage of HO2S-1 installed on
exhaust manifold (pre-catalyst.)
O2S SENSOR B1 S2 (HEATED OXYGEN SENSOR-2,
V)
It indicates output voltage of HO2S-2 installed on
exhaust pipe (post-catalyst). It is used to detect catalyst
deterioration.
SHORT FT B1 (SHORT TERM FUEL TRIM, %)
Short term fuel trim value represents short term
corrections to the air/fuel mixture computation. A value
of 0 indicates no correction, a value greater than 0
means an enrichment correction, and a value less than 0
implies an enleanment correction.
LONG FT B1 (LONG TERM FUEL TRIM, %)
Long term fuel trim value represents long term
corrections to the air/fuel mixture computation. A value
of 0 indicates no correction, a value greater than 0
means an enrichment correction, and a value less than 0
implies an enleanment correction.
TOTAL FUEL TRIM B1 (%)
The value of Total Fuel Trim is obtained by calculating
based on values of Short Term Fuel Trim and Long Term
Fuel Trim. This value indicates how much correction is
necessary to keep the air/fuel mixture stoichiometrical.
FUEL CUT (ON/OFF)
ON: Fuel being cut (output signal to injector is stopped)
OFF: Fuel not being cut
O2S B1 S2 ACT (HEATED OXYGEN SENSOR-2,
ACTIVE / INACTIVE)
This parameter indicates activation condition of HO2S-2
ACTIVE: Activating
INACTIVE: warming up or at stop
O2S B1 S1 ACT (HEATED OXYGEN SENSOR-1,
ACTIVE / INACTIVE)
This parameter indicates activation condition of HO2S-1
ACTIVE: Activating
INACTIVE: warming up or at stop