2006 SUZUKI SX4 meter

Downloaded from www.Manualslib.com manuals search engine 8B-23 Air Bag System:
Serial Data Link Circuit CheckS6RW0D8204051
Wiring Diagram
1
2
3
3
18
12V
RED 7
14 9
10
“L313”
“G273”
YEL/BLKL04-2
L04-27 “L04”
PPL/WHT
“G04”L04-3212V
8
GRN
15
+BB
56WHTWHT
4
BLUBLU
BLK
16
11
12
“G241”
13
BLK
L04-28
RED/BLK
WHT/REDYEL/BLK
BLK“G271”
“G272”
WHT/RED
BLK/
ORNBLK
B
C
A A
A
17
[A]
A
[B]
12V
PPL/WHTYEL14
17A
A
YELL04-37
12V
I6RW0C820006-01
[A]: Junction block with BCM model 4. Individual circuit fuse box No.1 12. “METER” fuse
[B]: Junction block without BCM model (That
is, TAIWAN spec model)5. “IGN” fuse 13. “A/B” fuse
A: Serial data circuit 6. Ignition switch 14. BCM
B: DLC power supply circuit 7. Combination meter 15. Data link connector (DLC)
C: DLC ground circuit 8. “AIR BAG” warning light 16. Ground for air system
1. Battery 9. Light driver 17. To HVAC control module (auto A/C model)
2. Main fuse 10. Junction block assembly 18. SDM
3. Fuse 11. “DOME” fuse

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-26
DTC B1014: “AIR BAG” Warning Light CircuitS6RW0D8204011
Wiring Diagram
Refer to““AIR BAG” Warning Light Comes ON Steady”.
DTC Detecting Condition and Trouble Area
DTC Troubleshooting
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components and ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.

DTC B1016: Power Supply Voltage too HighS6RW0D8204012
Wiring Diagram
DTC Detecting Condition and Trouble AreaDTC detecting condition Trouble area
“AIR BAG” warning light circuit has been shorted to
ground, shorted to power or opened for more than 4 sec.“AIR BAG” warning light circuit
• Combination meter
•SDM
Step Action Yes No
1Was “Air Bag Diagnostic System Check Flow” performed?Go to Step 2. Go to “Air Bag
Diagnostic System
Check Flow”.
2Air bag warning light check
In “Air Bag Diagnostic System Check Flow”, was air bag
warning light operation in good condition?Substitute a known
good SDM and recheck.Go to applicable
symptom diagnosis
check flow referring to
““AIR BAG” Warning
Light Comes ON
Steady” or ““AIR BAG”
Warning Light Does Not
Come ON”.
BLK
L04
7
RED
GRN L313
98
L04-28
L04-27
1
2
3
BLK
45 BLK6
ACG
10
12V5V30V
11
I6RW0C820007-01
1. Battery 5. Ignition switch 9. Ground for air bag system
2. Main fuse 6. Junction block assembly 10. DC / DC converter
3. Fuse 7. “A/B” fuse 11. Back up capacitor
4. Generator 8. SDM
DTC detecting condition Trouble area
Power supply voltage is more than 21.4 V for, more than
16 sec.• Charging system
•SDM

Downloaded from www.Manualslib.com manuals search engine 8B-85 Air Bag System:
SDM Power Supply and Ground Circuit CheckS6RW0D8204049
Wiring Diagram
Troubleshooting
“L04”14
5
9RED
RED/BLK GRN
YEL/BLK
BLK
8 7
11
12
15
L04-2
L04-28
L04-27
“G241” “G271” “L313”
13
12V
6
1BLK
WHT WHT
WHT/RED 2
34
310 BLK
“G273”
“E324”16
12V5V30V
17
I6RW0C820016-01
1. Battery 6. Ignition switch 11. Combination meter 16. DC / DC converter
2. Main fuse 7. Junction block assembly 12. “AIR BAG” warning light 17. Back up capacitor
3. Fuse 8. “A/B” fuse 13. Light driver
4. Individual circuit fuse box No.1 9. “METER” fuse 14. SDM
5. “IGN” fuse 10. “DOME” fuse 15. Ground for SDM
Step Action Yes No
1Battery voltage check
1) Measure voltage on battery.
Is voltage in 9 – 16 V?Go to Step 2. Check charging system
and repair as necessary
referring to “Generator
Test (Undercharged
Battery Check) in
Section 1J” or
“Generator Test
(Overcharged Battery
Check) in Section 1J”.
2Connection check
1) Check for loose each connection.
Is it connected securely?Go to Step 3. Intermittent trouble.
Check for intermittent
trouble referring to
“Inspection of
Intermittent and Poor
Connections” If OK,
substitute a known-
good SDM and recheck.
3Circuit fuse check
1) With ignition switch turn OFF, check “A/B” fuse for
blowing.
Is “A/B” fuse in good condition?Go to Step 4. Repair defective wire
circuit. After repaired,
replace “A/B” fuse.

Downloaded from www.Manualslib.com manuals search engine 8B-109 Air Bag System:
WARNING!
• For handling and storage of seat belt
pretensioner, select place where ambient
temperature is below 65 °C (150 °F),
without high humidity and away from
electric noise.
• Never carry seat belt pretensioner by
webbing.
• When placing seat belt pretensioner on
workbench or other surface, be sure to lay
it with its exhaust hole (1) side facing up. It
is also prohibited to put something on seat
belt pretensioner.
Otherwise, personal injury may result.

6) Set air bag (inflator) module or seat belt pretensioner
as follows.
• For driver air bag (inflator) module
a. Clear space (3) on ground about 185 cm (6 ft)
in diameter where driver air bag (inflator)
module (1) is set for deployment. Paved,
outdoor location where there is no activity is
preferred. If outdoor location is not available,
use space on shop floor where there is no
activity and sufficient ventilation is provided.
Ensure no loose or flammable object exists
within deployment area.
b. Place driver air bag (inflator) module (1) with
its vinyl trim cover facing up (2) on ground in
St ep a .• For passenger air bag (inflator) module
a. Clear space (3) on ground about 185 cm (6 ft)
in diameter where passenger air bag (inflator)
module (1) is set for deployment. Paved,
outdoor location where there is no activity is
preferred. If outdoor location is not available,
use space on shop floor where there is no
activity and sufficient ventilation is provided.
Ensure no loose or flammable object exists
within deployment area.
b. Place deployment fixture (A) on ground in
Step a.
Special tool
(A): 09932–75041
c. Fill plastic reservoir in deployment fixture (A)
with water or sand. This is necessary to
provide sufficient stabilization of fixture during
deployment.
d. Attach passenger air bag (inflator) module (1)
in deployment fixture (A) securely using M8
bolt (2).
CAUTION!
Be sure to use M8 size and 7T strength bolt
for fixing passenger air bag (inflator) module
(1) to deployment fixture (A).

1
I4JA01822118-01
I3JA01820036-01
31
2
(A)
I5RW0A820085-02

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-110
• For side-air bag (inflator) module
a. Remove sleeve (1) and sleeve lock nut (2), if
equipped.
b. Clear space (3) on ground about 185 cm (6 ft)
in diameter where side-air bag (inflator)
module for deployment. Paved, outdoor
location where there is no activity is preferred.
If outdoor location is not available, space on
shop floor where there is no activity and
provide sufficient ventilation. Ensure no loose
or flammable objects are within deployment
area.
c. Place deployment fixture (A) on ground.
Special tool
(A): 09932–75041
d. Fill plastic reservoir in deployment fixture (A)
with water or sand. This is necessary to
provide sufficient stabilization of fixture during
deployment.
e. Attach side-air bag (inflator) module (1) in
deployment fixture using mounting
attachment, sleeve lock nut and washer (2).
NOTE
Make sure that deploying direction faces as
shown in the figure against mounting
attachment.

• For side curtain-air bag (inflator) module
a. Cut off bag (1) of side curtain-air bag (inflator)
module.
b. Tie side curtain-air bag inflator (1) to tire (3)
with wire harness (2) as shown.
Wire harness specifications
Stripped wire harness section 1.25 mm2
(0.0019 in.2) or more (Stripped wire harness
diameter 1.25 mm (0.05 in.) or more)
CAUTION!
Make sure that wire harness is tight. It is very
dangerous if looseness in wire harness
results in side curtain-air bag inflator flying
off due to shock from inflator deploying.

NOTE
Wind wire harness (2) around at least 3 times.

c. Clear space (5) on ground about 185 cm (6 ft)
in diameter where side curtain-air bag
(inflator) module (1) is set for deployment.
Paved, outdoor location where there is no
activity is preferred. If outdoor location is not
available, use space on shop floor where
there is no activity and sufficient ventilation is
provided. Ensure no loose or flammable
object exists within activation area.
d. Pile tire with side curtain-air bag (inflator)
module on tire (4).
2
1
I4RS0A820088-01
1
(A)2
3
I4RS0A820089-01
1
I5RW0A820086-01
1
2
3
4
5
I5JB0A820101-01

Downloaded from www.Manualslib.com manuals search engine 8B-111 Air Bag System:
• For seat belt pretensioner
a. Cut webbing (1) at tongue plate stopper (3) of
seat belt pretensioner (2) side as shown.
NOTE
Hold seat belt pretensioner (2) vertically in
the same condition as it is installed.
Otherwise, webbing can’t be pulled out.

b. Remove tongue plate (4) and shoulder anchor
(5) from webbing.
c. Tie webbing (1) tightly at 10 cm (3.9 in.) from
cutting edge as shown.
d. Tie seat belt pretensioner (2) with wire
harness (3) to wheel-installed tire (4) as
shown.
Wire harness specifications
Stripped wire harness section 1.25 mm2
(0.0019 in.2) or more (Stripped wire harness
diameter 1.25 mm (0.05 in.) or more)
NOTE
Wind wire harness (3) around at least 3 times.

e. Clear space (5) on ground about 185 cm (6 ft)
in diameter where seat belt pretensioner (2) is
to be activated. Paved, outdoor location where
there is no activity is preferred. If outdoor
location is not available, use space on shop
floor where there is no activity and sufficient
ventilation is provided. Ensure no loose or
flammable object exists within activation area.
f. Place wheel-installed tire (4) with seat belt
pretensioner (2) on ground in Step e.
7) Stretch deployment harness (A) from air bag
(inflator) module or seat belt pretensioner to its full
length 10 m (33 ft).
Special tool
(A): 09932-75031
8) Place 12 volts vehicle battery (1) near the shorted
end of deployment harness (A).
9) Check that area around air bag (inflator) module or
seat belt pretensioner is clear of all people and loose
or flammable objects.
31452I3JA01820037-01
10 cm (3.9 in.)
1
I4RS0A820104-01
1. Webbing
4 3
3
25
I4RS0A820105-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-112
10) Connect adapter cable (B) as follows.
Special tool
(B): 09932–76510
• For driver air bag (inflator) module [A]:
Check that driver air bag (inflator) module is
placed with its vinyl trim cover facing up, and
connect adapter cable (B) to driver air bag
(inflator) module.
• For passenger air bag (inflator) module [B]:
Check that passenger air bag (inflator) module is
firmly and properly secured on deployment fixture
(special tool), and connect adapter cable (B) to
passenger air bag (inflator) module.
NOTE
Wind wire harness (5) around at least 2 times.

• For side-air bag (inflator) module [C]:
Verify that side-air bag (inflator) module is firmly
and properly on deployment fixture (special tool),
and connect adapter cable (B) to side-air bag
(inflator) module.
• For side curtain-air bag (inflator) module [D]:
a. Connect adapter cable (B) to side curtain-air
bag (inflator) module.
b. Pile 2 tires (2) and wheel-installed tire (3) on
top of tire with side curtain-air bag (inflator)
(4), and tie them with wire harness (5) as
shown.
Wire harness specifications
Stripped wire harness section 1.25 mm2
(0.0019 in.2) or more (Stripped wire harness
diameter 1.25 mm (0.05 in.) or more)
NOTE
Wind wire harness (5) around at least 2 times.

• For seat belt pretensioner [E]:
a. Connect adapter cable (B) to seat belt
pretensioner.
b. Pile 2 wheel-installed tires (3) on top of tire
with seat belt pretensioner (6), and tie them
with wire harness (5) as shown.
Wire harness specifications
Stripped wire harness section 1.25 mm2
(0.0019 in.2) or more (Stripped wire harness
diameter 1.25 mm (0.05 in.) or more)
NOTE
Wind wire harness (5) around at least 2 times.

c. Drape blanket (7) over those tires.
11) Connect adapter cable (B) to deployment harness
(A) connector and lock connectors with lock lever.
[A]
10 m (33 ft)
(A)
(B)
1
10 m (33 ft)
(A)
(B)1
5
3
2
4
(A)
[B]
[C]
[D]
[E]
7
3
6
5 (A)(B)
1
10 m (33 ft)
10 m (33 ft) (A)
(B)
1
1
10 m (33 ft)
I5JB0A820102-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-118
Specifications
Tightening Torque SpecificationsS6RW0D8207001
NOTE
The specified tightening torque is also described in the following.
“Side-Air Bag (Inflator) Module Removal and Installation”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”.
Special Tools and Equipment
Use of Special ToolsS6RW0D8208001
WARNING!
To avoid deployment when troubleshooting
the air bag system, do not use electrical
equipment such as a battery powered or AC
powered voltmeter, ohmmeter, etc., or any
type of electrical equipment other than that
specified. Do not use a non-powered probe
type tester.
Instructions must be followed carefully,
otherwise personal injury may result.

You should be familiar with the tools listed under the
heading “Special Tool”. You should be able to measure
voltage and resistance. You should be familiar with
proper use of a scan tool such as Air Bag Driver /
Passenger Load Tool, Connector Test Adapter Kit and
the Digital Multimeter.
Special tool
(A): 09932–76010 Connector Test Adapter KitThis must be used whenever a diagnostic procedure
requests checking or probing a terminal.
Using the appropriate adapter in the special tool will
ensure that no damage to the terminal will occur from the
multimeter probe, such as spreading or bending. Fastening partTightening torque
Note
N⋅mkgf-mlb-ft
SDM bolt 9 0.9 6.5)
Driver air bag (inflator) module mounting bolt 9 0.9 6.5)
Passenger air bag (inflator) module attaching
bolt23 2.3 17.0)
Sleeve lock nut 2.5 0.25 2.0)
Side curtain-air bag (inflator) module attaching
bolts11 1.1 8.0)
Forward impact-sensor mounting bolt 9 0.9 6.5)
Side impact-sensor bolt 9 0.9 6.5)
I7RW01822127-01