Page 313 of 2896
AT-300
REPAIR FOR COMPONENT PARTS
Revision: June 20062007 Versa
i. Install control valve lower body (1) on control valve inter body (2)
using reamer bolts (F) as guides, and tighten reamer bolts (F)
slightly.
2. Install O-rings on solenoid valves and terminal body.
3. Install and tighten bolts.
(1): Control valve upper body
(2): Control valve inter body
(3): Control valve lower body
(4): Support plate
Bolt length, number and location:
*: Reamer bolt and nut.
SCIA7014E
SCIA7180E
SCIA7058E
Bolt symbol A B C D E F*G
Bolt length “ ” [mm (in)]
13.5
(0.531)58.0
(2.283) 40.0
(1.575)66.0
(2.598)33.0
(1.299)78.0
(3.071)18.0
(0.709)
Number of bolts 63611221
Tightening torque
[N·m (kg-m, in-lb)]7.84 (0.80, 69)3.92
(0.40, 35)7.84 (0.80, 69)
Page 317 of 2896

AT-304
REPAIR FOR COMPONENT PARTS
Revision: June 20062007 Versa
c. Place mating surface of valve body face down, and remove
internal parts.
CAUTION:
If a valve is hard to remove, place valve body face down
and lightly tap it with a soft hammer.
Be careful not to drop or damage valves and sleeves.
INSPECTION
Valve Springs
Check each valve spring for damage or deformation. Also mea-
sure free length and outer diameter. Refer to AT - 3 8 0 , "
Control
Va l v e s" .
Replace valve springs if deformed or fatigued.
Control Valves
Check sliding surfaces of valves, sleeves and plugs. Replace if necessary.
ASSEMBLY
CAUTION:
Apply ATF to all components before installation.
Lay control valve body down when installing valves. Do not
stand control valve body upright.
Lubricate control valve body and all valves with ATF. Install control
valves by sliding them carefully into their bores.
CAUTION:
Install each control valve one by one.
Install control valves after checking, because some of them
are similar.
Be careful not to scratch or damage valve body.
SAT1 3 7D
SAT1 3 8D
SAT1 3 9D
SAT1 4 0DA
Page 318 of 2896

REPAIR FOR COMPONENT PARTS
AT-305
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: June 20062007 Versa
Wrap a small flat-bladed screwdriver A with vinyl tape and use it
to insert valves into their proper positions.
Install retainer plates (1).
–While pushing plug or return spring, install retainer plate (1)
using a flat-bladed screwdriver A.
1-2 Accumulator Valve
Install 1-2 accumulator valve (1), 1-2 accumulator valve spring
and plug. Align 1-2 accumulator retainer plate (2) from opposite
side of control valve body.
Install 1-2 accumulator valve piston spring (3), 1-2 accumulator
piston (4), plug (5) and retainer plate (6).
Retainer Plate (Control Valve Upper Body)
Install proper retainer plates. Refer to AT-302, "COMPONENTS" .
Unit: mm (in)
SCIA7138E
SCIA7139E
SCIA7182E
Loca
tionRetainer plate designation Width “A” Length “B”
L14 Pilot valve
6.0 (0.236)21.5 (0.846)
L151-2 accumulator valve
40.5 (1.594)
1-2 accumulator piston
L16 1st reducing valve
21.5 (0.846)
L17 3-2 timing valve
L18 Overrun clutch reducing valve 24.0 (0.945)
L19 Torque converter relief valve 21.5 (0.846)
L20 Torque converter clutch control valve 28.0 (1.102)
L21 Cooler check valve 24.0 (0.945)
SAT0 8 6F
Page 320 of 2896

REPAIR FOR COMPONENT PARTS
AT-307
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: June 20062007 Versa
DISASSEMBLY
Remove valves at retainer plate.
For removal procedures, refer to AT-303, "
DISASSEMBLY" .
INSPECTION
Valve Springs
Check each valve spring for damage or deformation. Also mea-
sure free length and outer diameter. Refer to AT-380, "
Control
Va l v e s" .
Replace valve springs if deformed or fatigued.
Control Valves
Check sliding surfaces of control valves, sleeves and plugs for damage. Replace if necessary.
ASSEMBLY
CAUTION:
Apply ATF to all components before installation.
Lay control valve body down when installing valves. Do not
stand control valve body upright.
1. Retainer plate 2. Pressure modifier piston spring 3. Pressure modifier piston
4. Parallel pin 5. Sleeve 6. Pressure modifier valve spring
7. Pressure modifier valve 8. Control valve lower body 9. Manual valve
10. Pressure regulator valve 11. Pressure regulator valve spring 12. Spring seat
13. Plug 14. Retainer plate 15. Sleeve
16. Overrun clutch control valve spring 17. Overrun clutch control valve 18. Plug
19. Retainer plate 20. Accumulator control valve spring 21. Accumulator control valve
22. Plug 23. Retainer plate 24. Retainer plate
25. Shift valve A spring 26. Shift valve A 27. Retainer plate
28. Plug 29. Shuttle plug 30. Shuttle valve spring
31. Shuttle valve 32. Shift valve B spring 33. Shift valve B
34. Plug 35. Retainer plate
SCIA4978E
SAT1 3 8D
SAT1 3 9D
Page 321 of 2896
AT-308
REPAIR FOR COMPONENT PARTS
Revision: June 20062007 Versa
Install control valves.
For installation procedures, refer to AT-304, "
ASSEMBLY" .
Retainer Plate (Control Valve Lower Body)
Install proper retainer plates. Refer to AT-306, "COMPONENTS" .
Unit: mm (in)
SCIA4978E
Loca
tionRetainer plate designation Width “A” Length “B” Type
L3 Pressure regulator valve
6.0
(0.236)28.0
(1.102)I L4 Overrun clutch control valve
L5 Accumulator control valve
L6 Shift valve A
L7 Shuttle valve
L12 Shift valve B17.0
(0.669)24.0
(0.945)II
L13 Pressure modifier valve6.0
(0.236)28.0
(1.102)I
SAT0 8 9F
Page 324 of 2896

REPAIR FOR COMPONENT PARTS
AT-311
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: June 20062007 Versa
INSPECTION
Reverse Clutch Snap Ring
Check for deformation, fatigue or damage. Replace if necessary.
Reverse Clutch Drive Plates
Check facing for burns, cracks or damage. Replace if necessary.
Measure thickness of facing.
CAUTION:
Measure the thickness at 3 locations and find the aver-
age.
Inspect all drive plates.
Replace if the thickness is below the allowable limit.
Reverse Clutch Dish Plates
Check for deformation or damage.
Measure thickness (t) of dish plate. Replace if damaged,
deformed or worn.
Reverse Clutch Spring Retainer Assembly
Measure length (L) of spring retainer assembly. Replace if damaged,
deformed or worn.
CAUTION:
Do not remove return springs (A) from spring retainer (B)
Reverse Clutch Piston
Make sure that check balls are not fixed.
Apply compressed air to check ball oil hole opposite from return
spring. Make sure there is no air leakage.
Apply compressed air to oil hole on return spring side to make
sure that air leaks past ball.
Reverse Clutch Drum
Check for deformation or damage. Replace if necessary.Thickness of drive plate
Standard and allowable limit:
Refer to AT-380, "
REVERSE CLUTCH" .
SAT1 6 2D
Thickness of dish plate (t): 2.87 mm (0.1130 in)
SCIA8008E
Length (L): 20.1 mm (0.791 in)
SCIA7025J
SAT1 6 4D
Page 329 of 2896

AT-316
REPAIR FOR COMPONENT PARTS
Revision: June 20062007 Versa
INSPECTION
High Clutch Snap Ring
Check for deformation, fatigue or damage. Replace if necessary.
High Clutch Drive Plates
Check facing for burns, cracks or damage. Replace if necessary.
Measure thickness of facing.
CAUTION:
Measure the thickness at 3 locations and find the aver-
age.
Inspect all drive plates.
Replace if the thickness is below the allowable limit.
High Clutch Spring Retainer Assembly
Check length (L) of springs retainer assembly. Replace if damaged,
deformed or worn.
CAUTION:
Do not remove return springs (A) from spring retainers (B).
High Clutch Piston and Cancel Cover
Check for deformation or damage. Replace if necessary.
Input Shaft Assembly (High Clutch Drum)
Check for deformation or damage. Replace if necessary.
Seal Ring Clearance
Install new seal rings onto input shaft assembly (high clutch
drum).
Measure clearance between seal ring and ring groove.
If not within allowable limit, replace input shaft assembly (high
clutch drum).Thickness of drive plate
Standard and allowable limit:
Refer to AT-381, "
HIGH CLUTCH" .
SAT1 6 2D
Length (L): 20.6 mm (0.811 in)
SCIA7038E
Standard clearance and allowable limit:
Refer to AT-382, "
Input Shaft" .
SCIA4901E
Page 336 of 2896

REPAIR FOR COMPONENT PARTS
AT-323
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: June 20062007 Versa
Forward Clutch and Overrun Clutch Spring Retainer Assembly
Check length (L) of spring retainer assembly. Replace if damaged,
deformed or worn.
CAUTION:
Do not remove return springs (A) from spring retainer (B)
Forward Clutch Drum
Make sure that check balls are not fixed.
Apply compressed air to check ball oil hole from outside of for-
ward clutch drum. Make sure air leaks past ball.
Apply compressed air to oil hole from inside of forward clutch
drum. Make sure there is no air leakage.
Overrun Clutch Piston
Make sure that check balls are not fixed.
Apply compressed air to check ball oil hole opposite return
spring. Make sure there is no air leakage.
Apply compressed air to oil hole on return spring side. Make
sure that air leaks through ball hole.
ASSEMBLY
1. Install seal lips (1) and D-rings (2) on forward clutch piston (3)
and overrun clutch piston (4).
CAUTION:
Be careful with the direction of seal lips (1).Length (L): 27.7 mm (0.1091 in)
SCIA7025J
SAT2 1 3D
SAT2 1 2D
SCIA6005J