Page 1184 of 1226
Removal and Installation
YST001
POWER STEERING OIL PUMP
ST-15
Page 1185 of 1226
Disassembly and Assembly
Pre-disassembly Inspection
Disassemble the power steering oil pump only if the following items
are found.
+Oil leak from any point shown in the ®gure.
+Deformed or damaged pulley.
+Poor performance.
YST002
SST984A
POWER STEERING OIL PUMP
ST-16
Page 1186 of 1226
Inspection
PULLEY AND PULLEY SHAFT
+If pulley is cracked or deformed, replace it.
+If ¯uid leak is found around the pulley shaft, replace the oil seal.
Disassembly
CAUTION:
+Parts which can be disassembled are strictly limited. Never
disassemble parts other than those speci®ed.
+Disassemble in as clean a place as possible.
+Clean your hands before disassembly.
+Do not use rags; use nylon cloths or paper towels.
+When disassembling and reassembling, do not let foreign
matter enter or contact the parts.
+Remove snap ring, then draw drive shaft out.
+Be careful not to drop drive shaft.
+Remove oil seal.
+Be careful not to damage front housing.
+Remove connector.
+Be careful not to drop control valve.
SST010B
SST034A
SST036AA
POWER STEERING OIL PUMP
ST-17
Page 1187 of 1226
Assembly
Assemble oil pump, noting the following instructions.
+Make sure O-rings and oil seal are properly installed.
+Always install new O-rings and oil seal.
+Be careful of oil seal direction.
+Cam ring, rotor and vanes must be replaced as a set if neces-
sary.
+When assembling, coat each part with ATF.
+Pay attention to the direction of rotor.
+When assembling vanes to rotor, rounded surfaces of vanes
must face cam ring side.
+Insert pin
V2into pin grooveV1of front housing and front side
plate. Then install cam ring
V3as shown at left.
Cam ring:
D
1is less than D2
SST038A
SST289A
SST843A
SST497A
POWER STEERING OIL PUMP
ST-18
Page 1188 of 1226
Removal and Installation
+Remove pitman arm with tool.
+Remove steering damper.
+Remove tie-rod and drag link with Tool.
SST766C
SST100-B
SST767C
STEERING LINKAGE
ST-19
Page 1189 of 1226

Disassembly
TIE-ROD
When tie-rod ball joints and tie-rod bar are separated, adjust tie-rod
length correctly.
Adjustment should be done between ball stud centers.
L: Standard
1,302 mm (51.26 in)
CAUTION:
+Make sure that tie-rod ball joints are the same length as to
the left and right.
+The toe-in must be adjusted to within dimension ``L'' 5 mm
(0.20 in).
DRAG LINK
When drag link ball joints and drag link bar are separated, adjust
drag link length correctly.
Adjustment should be done between ball stud centers.
L: Standard
1,123.4 mm (44.23 in)
CAUTION:
+Make sure that drag link ball joint and adjuster are turned
to the same length.
+The neutral position must be adjusted to within dimension
``L'' 1 mm (0.04 in).
Inspection
BALL JOINT
1. Check joints for play. If ball is worn and play in axial direction
is excessive or joint is hard to swing, replace as a complete
unit.
Swinging force (Measure point: Cotter pin hole) ``A'':
4.9 - 49.0 N (0.5 - 5.0 kg, 1.1 - 11.0 lb)
Rotating torque ``B'':
0.3 - 2.9 Nzm (3 - 30 kg-cm, 2.6 - 26.0 in-lb)
Axial end play ``C'':
0mm(0in)
2. Check condition of dust cover. If it is cracked excessively,
replace as a complete unit.
CAUTION:
Be careful not to apply grease or oil to taper of joint.
SST768C
SST769C
SST827CA
STEERING LINKAGE
ST-20
Page 1190 of 1226
TIE-ROD AND DRAG LINK
Check tie-rod and drag link for breakage, bends and cracks, and
replace with a new one if necessary.
FIXING LOCATION
+Check ®xing location (nuts and cotter pins) for looseness, play
and breakage.
+When looseness or play is found, check for wear and tapered
portion of ball joints, pitman arm and knuckle arms.
+When reassembling each joint, use new cotter pins.
STEERING DAMPER
Check for oil leakage and measure damping force. Replace if nec-
essary.
Damping force:
at 0.3 m (1.0 ft)/sec
4,443 N (453 kg, 999 lb)
... Extended direction
3,315 N (338 kg, 745 lb)
... Compressed direction
STEERING LINKAGE
Inspection (Cont'd)
ST-21
Page 1191 of 1226
General Speci®cations
Power steering
Steering gear type PB69K
Turns of steering wheel on the vehicle
(Lock-to-lock)3.4
Steering gear ratio 17.0Steering wheel axial play
mm (in)0 (0)
Steering wheel play
mm (in)35 (1.38) or less
Steering damper
[at 0.3 m (1.0 ft)/sec.]
N (kg, lb)4,443 (453, 999) ...
Extended direction
3,315 (338, 745) ...
Compressed direction
Inspection and Adjustment
STEERING COLUMN
Unit: mm (in)
Steering column (L1) 679.9 - 681.5 (26.77 - 26.83)
Steering column lower shaft (L
2) 489.3 - 493.3 (19.26 - 19.42)
STEERING LINKAGE
Tie-rod & drag link ball joint
Swinging force at cotter pin hole N (kg, lb)4.9 - 49.0
(0.5 - 5.0, 1.1 - 11.0)
Rotating torque
Nzm (kg-cm, in-lb)0.3 - 2.9
(3 - 30, 2.6 - 26.0)
Axial end play mm (in) 0 (0)
Tie-rod standard length (L)
mm (in)1,302 (51.26)
Drag link standard length (L)
mm (in)1,123.4 (44.23)
SST761C
SST768C
SST769C
SERVICE DATA AND SPECIFICATIONS (SDS)
ST-22