Page 1061 of 1226
Ring Gear and Drive Pinion
Check gear teeth for scoring, cracking or chipping. If any damaged
part is evident, replace ring gear and drive pinion as a set (hypoid
gear set).
Differential Case Assembly
Check mating surfaces of differential case, side gears, pinion mate
gears, pinion mate shaft, thrust block and thrust washers.
Bearing
1. Thoroughly clean bearing.
2. Check bearings for wear, scratches, pitting or ¯aking.
Check tapered roller bearing for smooth rotation. If damaged,
replace outer race and inner cone as a set.
SPD530
SPD717
SPD715
INSPECTION
PD-19
Page 1069 of 1226
To avoid confusion while calculating bearing shims, it is absolutely
necessary to stay with the metric system. If you measure anything
in inches,the results must be converted to the metric system.
Drive Pinion Height
1. First prepare Tools for pinion height adjustment.
:
V1Heightgauge(ST31251000)*
V2Dummyshaft(ST31181001)*
V3SpacerKV38108700 [thickness: 2.00mm (0.0787 in)]*
V4Feelergauge (commercial servcie tool)
2. To simplify the job, make a chart, like the one below, to orga- nize your calculations.
LETTERS HUNDREDTHS OF
A MILLIMETER
H: Head number
D ¢: Figure marked on dummy shaft
S: Figure marked on height gauge
N:Measuringclearance
* Set tools are available: ST3125S000 (tools 1 and 2) ST3125S001 (tools 1, 2 and 3)
3. Write the following numbers down the chart.H: Head number
D¢: Figure marked on dummy shaft.
SPD758
SPD542
SPD759
ADJUSTMENT
PD-27
Page 1070 of 1226
S: Figure marked on height gauge.
4. Place pinion rear bearing inner cone and Tools on gear carrier.
Tool number:
ST31181001
5. Attach Tool (Height gauge) to gear carrier, and measure the
clearance between the height gauge tip and the dummy shaft
face.
Tool number:
ST31251000
6. Substitute these values into the equation to calculate the thick-
ness of the washer.
If values signifying H, D¢and S are not given, regard them as
zero and calculate.
T (Thickness of washer)
=Nþ[(HþD¢þ S) x 0.01] + 3.05
SPD760
SPD271-A
SPD272-A
PD444-A
PD029
ADJUSTMENT
Drive Pinion Height (Cont'd)
PD-28
Page 1080 of 1226
Disassembly
1. Remove side bearing inner cone with Tool. For removal
procedure, refer to ordinary differential case.
2. Loosen ring gear bolts in a criss-cross pattern.
3. Tap ring gear off the gear with a soft hammer.
4. Put marks on both differential cases.
5. Loosen screws on differential cases A and B using a press.
Tool number: ST33081000
6. Separate differential cases A and B.
7. Drive out pinion mate shaft lock pin with Tool.
Draw out component parts.
SPD839
SPD449A
SPD841
DIFFERENTIAL LOCK
PD-38
Page 1094 of 1226

2F100H
Thickness mm (in) Color Part number1.95 (0.0768) White 37146-61502
1.98 (0.0780) Yellow 37147-61502
2.01 (0.0791) Red 37148-61502
2.04 (0.0803) Green 37149-61502
2.07 (0.0815) Blue 37150-61502
2.10 (0.0827) Light Brown 37151-61502
2.13 (0.0839) Pink 37146-61503
2.16 (0.0850) Gold 37147-61503
2.19 (0.0862) Black 37148-61503
2.22 (0.0874) Color less 37149-61503
Final Drive
GENERAL SPECIFICATIONS
Body type Wagon Hardtop
Engine RD28ETi
Transmission M/T
Front ®nal drive [All] Standard
H233B
2-pinion
Gear ratio 4.625 4.625
Number of teeth (Ring
gear/drive pinion) 37/8 37/8
Oil capacity (Approx.) !(Imp pt) 5.4 (9-1/2)
Rear ®nal drive
[Grade] Optional Standard Standard Optional
H233B H233B
Diff. lock 4 pinion 4 pinion Diff. lock
Gear ratio 4.625 4.625
Number of teeth (Ring
gear/drive pinion) 37/8 37/8
Oil capacity
(Approx.) !(Imp pt) Without diff.
lock 2.4 (4
-1/4)2.4 (4-1/4)
With diff.lock 3.0 (5-1/4) 3.0 (5-1/4)
With LSD model
Body type Wagon Hardtop
Engine RD28ETi
Transmission All M/T
Rear ®nal drive
[Grade] H233B
LSD
Gear ratio 4,625
Number of teeth
(ring gear/drive
pinion) 37/8
Oil capacity
(Approx.) !(Imp pt) 2.1 (3-3/4)
INSPECTION AND ADJUSTMENT
Ring gear runout
Ring gear runout limit mm (in) 0.08 (0.0031)
Side gear adjustment (without LSD)
Side gear backlash
(Clearance between side gear to
differential case) mm (in) 0.15 - 0.20 (0.0059 - 0.0079)
Available side gear thrust washers
Thickness mm (in) Part number 1.75 (0.0689)
1.80 (0.0709)
1.85 (0.0728) 38424-T5000
38424-T5001
38424-T5002
SERVICE DATA AND SPECIFICATIONS (SDS)
Propeller Shaft (Cont'd)
PD-52
Page 1103 of 1226
Removal
CAUTION:
+Before removing the rear axle, disconnect the ABS wheel
sensor from the assembly. Then move it away from the
axle. Failure to do so may result in damage to the sensor
wires and the sensor becoming inoperative.
+Wheel bearing does not require maintenance.
+If growling noise is emitted from wheel bearing during
operation, replace wheel bearing assembly.
+If the wheel bearing assembly is removed, it must be renewed.
The old assembly must not be re-used.
1. Disconnect parking brake cable and brake tube.
2. Remove nuts securing wheel bearing cage with baffle plate.
3. Draw out axle shaft with Tool.
When drawing out axle shaft, be careful not to damage oil seal.
4. Remove O-ring.
5. Remove oil seal with a screwdriver.
Do not reuse oil seal once it is removed.
Always install new one.
6. Remove ABS sensor rotor. Ð Models with ABS Ð
SRA757A
SRA845A
SRA846A
SRA799A
REAR AXLE
RA-7
Page 1104 of 1226
7. Unbend lock washer with a screwdriver.
Do not reuse lock washer once removed. Always install new
one.
8. Remove bearing lock nut with Tool.
9. Remove wheel bearing together with bearing cage and baffle
plate from axle shaft.
10. Remove grease seal in bearing cage with suitable bar.
11. Remove wheel bearing assembly.
SRA847A
SRA817A
SRA800A
SRA595C
SRA801AA
REAR AXLE
Removal (Cont'd)
RA-8
Page 1172 of 1226

NVH Troubleshooting Chart
Use the chart below to help you ®nd the cause of the symptom. If necessary, repair or replace these parts.
Reference pageST-5
ST-6
ST-20
ST-20
ST-20
ST-5
ST-4
ST-6
Refer to MA section.
Ð
ST-11
ST-11
ST-10
ST-19
NVH in PD section
NVH in PD section
NVH in FA, RA section
NVH in FA section
NVH in FA section
NVH in FA section
NVH in BR section
Possible cause and
SUSPECTED PARTS
Fluid level
Air in hydraulic system
Tie-rod ball joint swinging force
Tie-rod ball joint rotating torque
Tie-rod ball joint end play
Steering gear ¯uid leakage
Steering wheel play
Steering wheel turning force
Drive belt looseness
Improper steering wheel or damage
Improper installation or looseness of tilt lock lever
Steering column deformation
Improper installation or looseness of steering column
Steering linkage looseness
PROPELLER SHAFT
DIFFERENTIAL
AXLE AND SUSPENSION
TIRES
ROAD WHEEL
AXLE SHAFT
BRAKES
Symptom STEERINGNoiseXXXXXXXXX XXXXXXX
Shake X X XXXXXX
VibrationXXXXXXXX
Shimmy X X X X X X X
Judder X X X X X
X: Applicable
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
ST-3