POSITION INTERPRETATION CODE = DESCRIPTION
5 & 6 Model, Cab, WeightD1 = Sprinter, 3000 mm (118 in.) wheelbase, 8,001 up to 9,000
lbs. class G
D2 = Sprinter, 3550 mm (140 in.) wheelbase, 8,001 up to 9,000
lbs. class G
D3 = Sprinter, 4025 mm (158 in.) wheelbase, 8,001 up to 9,000
lbs. class G
D4 = Sprinter, 3550 mm (140 in.) wheelbase, Van 10,001 up to
14,000 lbs. Class H
D5 = Sprinter, 4025 mm (158 in.) wheelbase, Van 10,001 up to
14,000 lbs. Class H
D6 = Sprinter, 3567 mm (140 in.) in connection with 16º wheels,
Van 8,001 to 9,000 lbs. class G
D7 = Sprinter, 4042 mm (159 in.) in connection with 16º wheels,
Van 8,001 to 9,000 lbs. class G
7 & 8 Engine 41 = 2.7L 5 cyl. Diesel 612 (ME9)
42 = 2.7L 5 cyl. Diesel 612 (MF1)
43 = 2.7L 5 cyl. Diesel 647 (MC0)
44 = 2.7L 5 cyl. Diesel 647 (MF2)
9 Check Digit
10 Model Year 6 = 2006
11 Assembly Plant 5 = Dîsseldorf Plant, Germany
12 Thru 17 Vehicle Build Sequence
INTERNATIONAL SYMBOLS
DESCRIPTION
The graphic symbols illustrated in the following
International Control and Display Symbols Chart
(Fig. 1) are used to identify various instrument con-
trols. The symbols correspond to the controls and dis-
plays that are located on the instrument panel.
2 INTRODUCTIONVA
PROPELLER SHAFT
REMOVAL
(1) Secure vehicle to prevent it from rolling.
(2) Make installing reference marks on propeller
shaft (Fig. 6) and (Fig. 7).
(3) Remove retaining bracket bolts (Fig. 8) and
(Fig. 9).
(4) Remove propeller shaft bolts from rear axle
and transmission at the flange.
(5) Remove propeller shaft intermediate bearing
nuts from retaining bracket and bracket for brake
cable.
NOTE: The brake cable bracket is only installed in
vehicles with wheelbase 3550 mm
SPLITTER 1130
INSTALLER 9275
INCLINOMETER 7663
Fig. 6 ALIGNMENT MARKS
1 - ALIGNMENT MARK
2 - BOOT
3 - ALIGNMENT MARK
4 - CENTER BEARING
Fig. 7 ALIGNMENT MARKS 3 PIECE SHAFT
1 - REFERNCE MARK
2 - CENTER SHAFT
3 - REFERENCE MARK
4 - REAR SHAFT
VAPROPELLER SHAFT 3 - 7
(6) Remove shaft from the vehicle.
INSTALLATION
(1) Install propeller shaft intermediate bearing/
bearings to support and tighten nuts to 105 N´m (77
ft. lbs.).
(2) Install propeller shaft intermediate bearing
support/supports to frame floor and tighten bolts to
95 N´m (70 ft. lbs.).
(3) Install propeller shaft intermediate bearing
with retaining bracket and bracket for brake cable.
NOTE: The bracket is only installed on vehicles
with wheelbase 3550 mm.
(4) Install propeller shaft to rear axle and trans-
mission flange with installation marks are aligned.
Tighten bolts to 70 N´m (66 ft. lbs.).
(5) Install retaining bracket and tighten bolts to
100 N´m (74 ft. lbs.).
CENTER BEARING
REMOVAL
(1) Remove propeller shaft.
(2) Mark shafts for installation alignment (Fig.
10).(3) Loosen both collar clamps (Fig. 11).
Fig. 9 3 PIECE PROPELLER SHAFT
1 - FLANGE BOLT 7 - BRACKET
2 - INTERMEDIATE BEARING 8 - RETAINING BRACKET
3 - CENTER SHAFT 9 - BOLT
4 - REAR SHAFT 10 - FRONT SHAFT
5 - REAR AXLE 11 - TRANSMISSION
6 - NUT
Fig. 10 ALIGNMENT MARKS
1 - ALIGNMENT MARK
2 - BOOT
3 - ALIGNMENT MARK
4 - CENTER BEARING
VAPROPELLER SHAFT 3 - 9