REFRIGERANT LINESATC-187
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Revision: November 2009 2006 QX56
CAUTION:
Cap or wrap the A/C refrigerant pipe ends with a suitable material such as vinyl tape to avoid the
entry of air and contaminants.
4. Remove the expansion valve.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Replace the O-rings on the A/C refrigerant pipes with new ones, then apply compressor oil to them
when installing them.
After charging refrigerant, check for leaks.
Checking for Refrigerant LeaksEJS003Z5
PRELIMINARY CHECK
Perform a visual inspection of all refrigeration parts, fittings, hoses and components for signs of A/C oil leak-
age, damage, and corrosion. Any A/C oil leakage may indicate an area of refrigerant leakage. Allow extra
inspection time in these areas when using either an electronic refrigerant leak detector (J-41995) or fluores-
cent dye leak detector (J-42220).
If any dye is observed using a fluorescent dye leak detector (J-42220), confirm the leak using a electronic
refrigerant leak detector (J-41995). It is possible that the dye is from a prior leak that was repaired and not
properly cleaned.
When searching for leaks, do not stop when one leak is found but continue to check for additional leaks at all
system components and connections.
When searching for refrigerant leaks using an electronic refrigerant leak detector (J-41995), move the probe
along the suspected leak area at 25 - 50 mm (1 - 2 in) per second and no further than 6 mm (1/4 in) from the
component.
CAUTION:
Moving the electronic refrigerant leak detector probe slower and closer to the suspected leak area will
improve the chances of finding a leak.
Checking System for Leaks Using the Fluorescent Dye Leak DetectorEJS003Z6
1. Check the A/C system for leaks using the fluorescent dye leak detector and safety goggles (J-42220) in a low sunlight area (area without windows preferable). Illuminate all components, fittings and lines. The dye
will appear as a bright green/yellow area at the point of leakage. Fluorescent dye observed at the evapo-
rator drain opening indicates an evaporator core assembly leak (tubes, core or expansion valve).
2. If the suspected area is difficult to see, use an adjustable mirror or wipe the area with a clean shop rag or cloth, then inspect the shop rag or cloth with the fluorescent dye leak detector (J-42220) for dye residue.
3. After the leak is repaired, remove any residual dye using refrigerant dye cleaner (J-43872) to prevent future misdiagnosis.
4. Perform a system performance check and then verify the leak repair using a electronic refrigerant leak detector (J-41995).
NOTE:
Other gases in the work area or substances on the A/C components, for example, anti-freeze, wind-
shield washer fluid, solvents and oils, may falsely trigger the leak detector. Make sure the surfaces to
be checked are clean.
Clean with a dry cloth or blow off with shop air.
Do not allow the sensor tip of the electronic refrigerant leak detector (J-41995) to contact with any sub-
stance. This can also cause false readings and may damage the detector.
Dye InjectionEJS003Z7
NOTE:
This procedure is only necessary when recharging the system or when the compressor has seized and must
be replaced.
1. Check the A/C system static (at rest) pressure. Pressure must be at least 345 kPa (3.52 kg/cm
2 , 50 psi).
Expansion valve bolts : 4 N·m (0.41 kg-m, 35 in-lb)
A/C refrigerant pipe to expansion valve bolt : Refer to
ATC-173, "
Components"
.
AV-22
AUDIO
Revision: November 20092006 QX56
Terminals and Reference Value for Audio UnitEKS00BIB
Terminal
(Wire color) ItemSignal
input/
output Condition
Reference value
(Approx.) Example of symptom
+ – Ignition
switch Operation
2 (W) 1 (B) Audio sound
signal front
LHOutput ON
Receive audio
signal No sound from front
door speaker LH or
tweeter LH.
4 (Y) 3 (BR) Audio sound
signal front
RHOutput ON
Receive audio
signal No sound from front
door speaker RH or
tweeter RH.
5 (G/W) Ground Antenna
signal
Output ON
–More than 10V Poor radio reception.
6 (Y) Ground Battery
powerInput
–– Battery voltageSystem does not
work properly.
7 (BR) Ground Illumination
control sig-
nalInput ON Illumination con-
trol switch is
operated by light-
ing switch in 1st
position. Changes between 0 and 12V
Audio unit illumina-
tion cannot be con-
trolled.
8 (R/L) Ground Illumination
signal
Input OFF Lighting switch is
in 1st position.
Battery voltageAudio unit illumina-
tion does not come
on when lighting
switch is in 1st posi-
tion.
Lighting switch is
OFF.
3V or less
9 –Shield –– – 0VInterference and dis-
tortion heard from
speakers.
10 (V) Ground ACC signal Input ON –Battery voltage System does not
work properly.
12 (G/W) Ground Amp. ON
signalOutput ON
–More than 6.5V Amp. does not work
properly.
14 (BR) 13 (B/R) Audio sound
signal rear
LHOutput ON
Receive audio
signal No sound from rear
door speaker LH or
rear door tweeter LH.
16 (L) 15 (B/W) Audio sound
signal rear
RH
Output ON
Receive audio
signal No sound from rear
door speaker RH or
rear door tweeter
RH.
SKIA0177E
SKIA0177E
SKIA0177E
SKIA0177E
AV-28
AUDIO
Revision: November 20092006 QX56
Terminals and Reference Value for Rear Audio Remote Control UnitEKS00BID
Terminal
(Wire color) ItemSignal
input/
output Condition
Reference value
(Approx.) Example of symptom
+ – Ignition
switch Operation
2 (G) 1 (B) Audio sound
signal LHInput ON Receive audio
signal No sound from LH
headphone channel.
4 (W) 3 (R) Audio sound
signal RHInput ON
Receive audio
signal No sound from RH
headphone channel.
5 –Shield –– – 0VInterference and dis-
tortion heard from
headphones or rear
audio remote control
unit switches not
operating properly.
6 (R/L) Ground Illumination Input ON Lighting switch
ON
12V
Rear audio remote
control unit does not
illuminate.
Lighting switch
OFF 0V
7 (LG) –Remote
control
ground
–– –
0VRear audio remote
control unit switches
do not function.
8 (O) Ground Remote
control
enable sig-
nalInput ON Audio unit ON
5VRear audio remote
control unit does not
operate.
9 (V) Ground Remote
control AInput ON Audio unit ON
5VRear audio remote
control unit does not
operate properly.
10 (P) Ground Remote
control BInput ON Audio unit ON
5VRear audio remote
control unit does not
operate properly.
11
(BR/Y) GroundRemote
control C
Input ON Audio unit ON
5VRear audio remote
control unit does not
operate properly.
12 (L) Ground Remote
control DInput ON Audio unit ON
5VRear audio remote
control unit does not
operate properly.
13 (V) Ground Remote
control
switch
power sup-
plyInput ON Audio unit ON
12VRear audio remote
control does not
operate.
15 (B) –Ground –ON – 0V –
SKIA0177E
SKIA0177E
AUDIOAV-29
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AV
Revision: November 2009 2006 QX56
Terminals and Reference Value for AV SwitchEKS00BIE
Terminal No.
(Wire color) ItemSignal
input/
output Condition
Vo l ta g e
(Approx.) Example of
symptom
+ – Ignition
switch Operation
1 (Y) Ground Battery
power Input OFF
–Battery voltage System does not
work properly.
2 (V) Ground ACC signal Input ACC –Battery voltage System does not
work properly.
3 (R/L) Ground Illumination
signal Input OFF Lighting switch is
ON (position 1).
Battery voltageAV switch illumi-
nation does not
come on when
lighting switch is
ON (position 1).
Turn lighting switch
OFF.
Approx. 3.0V or less
4 (BR) Ground Illumination
control signal Input ON Illumination control
switch is operated
by lighting switch in
1st position. Changes between 0 and 12V.
AV switch illumi-
nation cannot be
controlled.
5 (B) Ground Ground –ON – 0V –
6 (V) Ground Communica-
tion signal (+) Input/
output ON
– System does not
work properly.
7 –Shield
ground –– –
–
8 (LG) Ground Communica-
tion signal (-) Input/
output ON
– System does not
work properly.
12 (R) Ground Remote con-
trol A Input ON Press MODE
switch 0V
Steering wheel
audio controls
do not function.
Press SEEK UP
switch 0.75V
Press VOL UP switch 2V
Except for above 5V
13 (G) Ground Remote con-
trol B Input ON Press POWER
switch 0V
Steering wheel
audio controls
do not function.
Press SEEK
DOWN switch 0.75V
Press VOL DOWN switch 2V
Except for above 5V
14 (L) –Remote con-
trol ground –– –
–Steering wheel
audio controls
do not function.
16 (W/B) Ground CD EJECT
signal Output ON Pressed
0V
CD eject does
not function.
Released 5V
SKIA0175E
SKIA0176E
AV-34
AUDIO
Revision: November 20092006 QX56
Occurrence conditionPossible cause
Occurs only when engine is ON. A continuous growling noise occurs. The speed of
the noise varies with changes in the engine speed.
Ignition components
A whistling noise occurs while the engine speed is
high. A booming noise occurs while the engine is
running and the lighting switch is ON.
Generator
The occurrence of the noise is linked with the operation of the fuel pump.
Fuel pump condenser
Noise only occurs when various
electrical components are oper-
ating. A cracking or snapping sound occurs with the
operation of various switches.
Relay malfunction, audio unit malfunction
The noise occurs when various motors are operat-
ing.
Motor case ground
Motor
The noise occurs constantly, not just under certain conditions.
Rear defogger coil malfunction
Open circuit in printed heater
Poor ground of antenna amplifier or
antenna feeder line
A cracking or snapping sound occurs while the vehicle is being driven, especially
when it is vibrating excessively.
Ground wire of body parts
Ground due to improper part installation
Wiring connections or a short circuit
NAVIGATION SYSTEMAV-101
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Revision: November 2009 2006 QX56
61 (R/L) GroundIllumination
signal Input ON Lighting switch in
1st position Battery voltage
Display unit illu-
mination does
not change
when lighting
switch is turned
to 1st position.-
Lighting switch is
OFF 3V or less
63 (G/R) Ground Ignition signal Input ON –Battery voltage Navigation cur-
rent location
mark does not
indicate the cor-
rect position.
65 (G/W) Ground Reverse
signal Input ON A/T selector lever in
R position Battery voltage
The navigation
current-location
mark moves
strangely when
the vehicle is
moving back-
wards.
A/T selector lever
not in R position 0V
66 (W/R) Ground Ve h ic l e
speed signal
(8-pulse) Input ON
When vehicle speed
is approx. 40 km/h
(25 MPH) Navigation cur-
rent location
mark does not
indicate the cor-
rect position.
68 –Shield
ground –– –
––
69 (L) Ground Communica-
tion signal (+) Input/
output ON
– System does not
work properly.
70 (P) Ground Communica-
tion signal ( –) Input/
output ON
– System does not
work properly.
73 74 GPS signal Input ON Connector is not
connected. 5VNavigation sys-
tem GPS correc-
tion is not
possible.
Terminal No.
(Wire color)
ItemSignal
input/
output Condition
Voltage
(Approx.) Example of
symptom
+ – Igni-
tion
switch Operation
PKIA1935E
SKIA0175E
SKIA0176E
AV-102
NAVIGATION SYSTEM
Revision: November 20092006 QX56
Terminals and Reference Value for Display Control unitEKS00BJL
Terminal No.
(Wire color)
ItemSignal
input/
output Condition
Voltag e
(Approx.) Example of
symptom
+ – Igni-
tion
switch Operation
1 (Y) Ground Battery
Power Input OFF
–Battery voltage System does not
work properly.
2 (L/W) Ground Power Sup-
ply (Inverter) Output ON
–9 VScreen is not
shown.
3 (B) Ground Ground –ON – 0 V –
4 (L/R) Ground Power Sup-
ply (Signal) Output ON
–9 VScreen is not
shown.
5 (P) Ground (Inverter)
Ground –
ON – 0 V –
6 (GR) Ground Reverse
signal Input ON Selector lever in R
position Battery voltage
Impossible to
gain direction of
vehicle.
Selector lever not in
R position 0 V
7 (P/L) Ground (Signal)
Ground –
ON – 0 V –
10 (O) Ground ACC signal Input ACC –Battery voltage System does not
work properly.
12 (G/R) Ground Ignition signal Input ON –Battery voltage Vehicle informa-
tion setting is not
possible.
13 (B) Ground Ground –ON – 0 V –
14 (R/L) Ground Illumination
signal Input OFF Lighting switch posi-
tion 1st or 2nd Battery voltageDisplay unit
does not change
when lighting
switch is turned
to 1st position.
Lighting switch posi-
tion OFF 0 V
16 (W/R) Ground Vehicle
speed signal
(8 –pulse) Input ON
When vehicle speed
is approx. 40 km/h
(25 MPH) Value of vehicle
speed informa-
tion is not accu-
rately displayed.
25 (L) –CAN-H –– – ––
26 (P) –CAN-L –– – ––
28 (V) Ground Communica-
tion signal (+) Input/
Output ON
– System does not
work properly.
29 –Shield
ground –– –
––
SKIA0168E
SKIA0175E
AV-108
NAVIGATION SYSTEM
Revision: November 20092006 QX56
Terminals and Reference Value for AV SwitchEKS00BJN
Terminal No.
(Wire color) ItemSignal
input/
output Condition
Voltage
(Approx.) Example of
symptom
+ – Ignition
switch Operation
1 (Y) Ground Battery
power Input OFF
-Battery voltage System does not
work properly.
2 (V) Ground ACC signal Input ACC -Battery voltage System does not
work properly.
3 (R/L) Ground Illumination
signal Input OFF Lighting switch is
ON (position 1).
Battery voltageAV switch illumi-
nation does not
come on when
lighting switch is
ON (position 1).
Turn lighting switch
OFF.
3.0V or less
4 (BR) Ground Illumination
control signal Input ON Illumination control
switch is operated
by lighting switch in
1st position. Changes between 0 and 12V.
AV switch illumi-
nation cannot be
controlled.
5 (B) Ground Ground - ON -0V -
6 (V) Ground Communica-
tion signal (+) Input/
output ON
- System does not
work properly.
7- Shield
ground -- -
--
8 (LG) Ground Communica-
tion signal (-) Input/
output ON
- System does not
work properly.
12 (R) Ground Remote con-
trol A Input ON Press MODE
switch 0V
Steering wheel
audio controls
do not function.
Press SEEK UP
switch 0.75V
Press VOL UP switch 2V
Except for above 5V
13 (G) Ground Remote con-
trol B Input ON Press POWER
switch 0V
Steering wheel
audio controls
do not function.
Press SEEK
DOWN switch 0.75V
Press VOL DOWN switch 2V
Except for above 5V
14 (L) - Remote con-
trol ground -- -
-Steering wheel
audio controls
do not function.
SKIA0175E
SKIA0176E