AT-240
ON-VEHICLE SERVICE
Revision: November 20092006 QX56
Rear Oil SealECS00EQ1
REMOVAL AND INSTALLATION
Removal
1. Remove rear propeller shaft. Refer to PR-9, "REMOVAL" .
2. Remove transfer from transmission (4WD models). Refer to TF-
145, "REMOVAL" .
3. Remove rear oil seal using suitable tool. CAUTION:
Be careful not to scratch rear extension assembly (2WD
models) or adapter case assembly (4WD models).
Installation
1. Install new rear oil seal until it is flush with component face intothe extension case (2WD models) using Tool, or adapter case
(4WD models) using suitable tool.
CAUTION:
Apply ATF to rear oil seal.
Do not reuse rear oil seal.
2. Install transfer to transmission (4WD models). Refer to TF-145,
"INSTALLATION" .
3. Install rear propeller shaft. Refer to PR-9, "
INSTALLATION" .
CAUTION:
After completing installation, check for A/T fluid leakage and
fluid level. Refer to AT- 1 2 , "
Changing Automatic Transmission
Fluid (ATF)" and AT- 1 2 , "Checking Automatic Transmission
Fluid (ATF)" .
SCIA5254E
Tool number : ST33400001 (J-26082)
SCIA5583E
TRANSMISSION ASSEMBLYAT-245
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INSTALLATION
Installation of the remaining components is in the reverse order of the removal, while paying attention to the
following:
When installing transmission to the engine, attach the bolts as shown.
NOTE:
*: No.2 bolt also secures air breather vent.
CAUTION:
When replacing an engine or transmission you must
make sure the dowels are installed correctly during re-
assembly.
Improper alignment caused by missing dowels may
cause vibration, oil leaks or breakage of drivetrain com-
ponents.
Align the positions of bolts for drive plate with those of the torque
converter, and temporarily tighten the bolts. Then tighten the
bolts with the specified torque.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
After converter is installed to drive plate, rotate crankshaft
several turns and check to be sure that transmission
rotates freely without binding.
Install crankshaft position sensor (POS).
After completing installation check fluid leakage, fluid level and
the positions of A/T. Refer to AT- 1 2 , "
Checking Automatic Transmission Fluid (ATF)" , AT- 2 2 7 , "Checking
of A/T Position" and AT- 2 2 7 , "Adjustment of A/T Position" .
Transmission to engine bolts : 113 N·m (12 kg-m,
83 ft-lb)
LCIA0371E
LCIA0335E
TRANSMISSION ASSEMBLYAT-249
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INSTALLATION
Installation of the remaining components is in the reverse order of removal, while paying attention to the fol-
lowing:
When installing transmission to the engine, attach the bolts as shown.
NOTE:
*: No.2 bolt also secures air breather vent.
CAUTION:
When replacing an engine or transmission you must
make sure the dowels are installed correctly during re-
assembly.
Improper alignment caused by missing dowels may
cause vibration, oil leaks or breakage of drivetrain com-
ponents.
Align the positions of bolts for drive plate with those of the torque
converter, and temporarily tighten the bolts. Then tighten the
bolts with the specified torque.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
After converter is installed to drive plate, rotate crankshaft
several turns and check to be sure that transmission
rotates freely without binding.
Install crankshaft position sensor (POS).
After completing installation, check fluid leakage, fluid level, and
the positions of A/T. Refer to AT- 1 2 , "
Checking Automatic Transmission Fluid (ATF)" , AT- 2 2 7 , "Checking
of A/T Position" and AT- 2 2 7 , "Adjustment of A/T Position" .
Transmission to engine bolts : 113 N·m (12 kg-m,
83 ft-lb)
LCIA0371E
LCIA0335E
ATC-1
AUTOMATIC AIR CONDITIONER
J AIR CONDITIONER
CONTENTS
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Revision: November 2009 2006 QX56
PRECAUTIONS .....................................................
..... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 5
Precautions for Working with HFC-134a (R-134a) ..... 5
Contaminated Refrigerant ................................... ..... 5
General Refrigerant Precautions ......................... ..... 6
Precautions for Leak Detection Dye .................... ..... 6
A/C Identification Label ....................................... ..... 6
Precautions for Refrigerant Connection .............. ..... 7
FEATURES OF NEW TYPE REFRIGERANT
CONNECTION ................................................. ..... 7
O-RING AND REFRIGERANT CONNECTION ..... 8
Precautions for Servicing Compressor ................ .... 11
Precautions for Service Equipment ..................... .... 11
RECOVERY/RECYCLING EQUIPMENT ......... .... 11
ELECTRONIC LEAK DETECTOR ................... .... 11
VACUUM PUMP .............................................. ... 12
MANIFOLD GAUGE SET ................................. ... 12
SERVICE HOSES ............................................ ... 12
SERVICE COUPLERS ..................................... ... 13
REFRIGERANT WEIGHT SCALE ................... ... 13
CHARGING CYLINDER ................................... ... 13
PREPARATION ...................................................... ... 14
Special Service Tools .......................................... ... 14
HFC-134a (R-134a) Service Tools and Equipment ... 14
Commercial Service Tools ................................... ... 17
REFRIGERATION SYSTEM .................................. ... 18
Refrigerant Cycle ................................................ ... 18
REFRIGERANT FLOW .................................... ... 18
Refrigerant System Protection ............................ ... 18
REFRIGERANT PRESSURE SENSOR .......... ... 18
PRESSURE RELIEF VALVE ............................ ... 19
Component Layout .............................................. ... 20
FRONT REFRIGERATION SYSTEM ............... ... 20
REAR REFRIGERATION SYSTEM ................. ... 21
OIL ......................................................................... ... 22
Maintenance of Oil Quantity in Compressor ....... ... 22
OIL ................................................................... ... 22
CHECKING AND ADJUSTING ........................ ... 22AIR CONDITIONER CONTROL ............................
... 25
Description ........................................................... ... 25
Operation ............................................................. ... 25
AIR MIX DOORS CONTROL ........................... ... 25
BLOWER SPEED CONTROL .......................... ... 25
INTAKE DOOR CONTROL .............................. ... 25
MODE DOOR CONTROL ................................ ... 25
DEFROSTER DOOR CONTROL ..................... ... 25
MAGNET CLUTCH CONTROL ........................ ... 26
SELF-DIAGNOSTIC SYSTEM ......................... ... 26
Description of Control System ............................. ... 27
Control Operation ................................................... 27 DISPLAY SCREEN .............................................. 28
AUTO SWITCH ................................................ ... 28
TEMPERATURE CONTROL DIAL (TEMPERA-
TURE CONTROL) (DRIVER SIDE) .................. ... 28
TEMPERATURE CONTROL DIAL (TEMPERA-
TURE CONTROL) (PASSENGER SIDE) ......... ... 28
TEMPERATURE CONTROL DIAL (TEMPERA-
TURE AND MODE CONTROL) (REAR) .......... ... 28
RECIRCULATION () SWITCH .......................... ... 28
DEFROSTER () SWITCH ................................. ... 28
REAR WINDOW DEFOGGER SWITCH .......... ... 28
OFF SWITCH ................................................... ... 28
A/C SWITCH .................................................... ... 28
MODE SWITCH (FRONT) ................................ ... 28
FRONT BLOWER CONTROL DIAL ................. ... 28
TEMPERATURE CONTROL DIAL (TEMPERA-
TURE AND MODE CONTROL) ........................ ... 29
REAR BLOWER CONTROL DIAL ................... ... 29
Discharge Air Flow ................................................. 30 FRONT ............................................................. ... 30
REAR ............................................................... ... 30
System Description (Front) .................................. ... 31
SWITCHES AND THEIR CONTROL FUNCTION ... 31
System Description (Rear) .................................. ... 32
SWITCHES AND THEIR CONTROL FUNCTION ... 32
CAN Communication System Description ........... ... 33
TROUBLE DIAGNOSIS ......................................... ... 34
CONSULT-II Function (HVAC) ............................. ... 34
ATC-4Revision: November 20092006 QX56
Removal and Installation for Low-pressure Pipe .
.180
REMOVAL ........................................................ .180
INSTALLATION ................................................. .180
Removal and Installation for Rear High- and Low-
pressure A/C and Heater Core Pipes .................. .180
REMOVAL ........................................................ .180
INSTALLATION ................................................. .181
Removal and Installation for Underfloor Rear High-
and Low-pressure A/C and Heater Core Pipes ... .181
REMOVAL ........................................................ .181
INSTALLATION ................................................. .182
Removal and Installation for Refrigerant Pressure
Sensor ................................................................. .182
REMOVAL ........................................................ .182
INSTALLATION ................................................. .182
Removal and Installation for Condenser .............. .182
REMOVAL ........................................................ .182
INSTALLATION ................................................. .183
Removal and Installation for Front Evaporator .... .184
REMOVAL ........................................................ .184
INSTALLATION ................................................. .185
Removal and Installation for Rear Evaporator ..... .185
REMOVAL ........................................................ .186INSTALLATION .................................................
.186
Removal and Installation for Front Expansion Valve .186
REMOVAL ......................................................... .186
INSTALLATION ................................................. .186
Removal and Installation for Rear Expansion Valve .186
REMOVAL ......................................................... .186
INSTALLATION ................................................. .187
Checking for Refrigerant Leaks ........................... .187
PRELIMINARY CHECK .................................... .187
Checking System for Leaks Using the Fluorescent
Dye Leak Detector ............................................... .187
Dye Injection ........................................................ .187
Electronic Refrigerant Leak Detector ................... .188
PRECAUTIONS FOR HANDLING LEAK
DETECTOR ...................................................... .188
CHECKING PROCEDURE ............................... .189
SERVICE DATA AND SPECIFICATIONS (SDS) ... .191
Service Data and Specifications (SDS) ............... .191
COMPRESSOR ................................................ .191
OIL .................................................................... .191
REFRIGERANT ................................................ .191
ENGINE IDLING SPEED .................................. .191
BELT TENSION ................................................ .191
PREPARATIONATC-15
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Revision: November 2009 2006 QX56
—
(J-41995)
Electronic refrigerant leak detector Power supply:
DC 12V (battery terminal)
—
(J-43926)
Refrigerant dye leak detection kit
Kit includes:
(J-42220) UV lamp and UV safety
goggles
(J-41459) Refrigerant dye injector
(J-41447) qty. 24
HFC-134a (R-134a) refrigerant
dye
(J-43872) Refrigerant dye cleaner Power supply:
DC 12V (battery terminal)
—
(J-42220)
Fluorescent dye leak detector Power supply:
DC 12V (battery terminal)
For checking refrigerant leak when flu-
orescent dye is installed in A/C system.
Includes: UV lamp and UV safety gog-
gles
—
(J-41447)
HFC-134a (R-134a) Fluorescent
leak detection dye
(Box of 24, 1/4 ounce bottles) Application: For HFC-134a (R-134a)
PAG oil
Container: 1/4 ounce (7.4cc) bottle
(Includes self-adhesive dye identifica-
tion labels for affixing to vehicle after
charging system with dye.)
—
(J-41459)
HFC-134a (R-134a) Dye injector
Use with J-41447, 1/4 ounce bottle For injecting 1/4 ounce of fluorescent
leak detection dye into A/C system.
—
(J-43872)
Refrigerant dye cleaner For cleaning dye spills.
Tool number
(Kent-Moore No.)
Tool name
Description
AHA281A
ZHA200H
SHA438F
SHA439F
SHA440F
SHA441F
ATC-22
OIL
Revision: November 20092006 QX56
OILPFP:KLG00
Maintenance of Oil Quantity in CompressorEJS003X4
The oil in the compressor circulates through the system with the refrigerant. Add oil to compressor when
replacing any component or after a large refrigerant leakage has occurred. It is important to maintain the spec-
ified amount.
If oil quantity is not maintained properly, the following malfunctions may result:
Lack of oil: May lead to a seized compressor
Excessive oil: Inadequate cooling (thermal exchange interference)
OIL
Name: NISSAN A/C System Oil Type S (DH-PS) or equivalent
Part number: KLH00-PAGS0
CHECKING AND ADJUSTING
CAUTION:
If excessive oil leakage is noted, do not perform the oil return operation.
Start the engine and set the following conditions:
Test Condition
Engine speed: Idling to 1,200 rpm
A/C switch: On
Blower fan speed: MAX position
Temp. control: Optional [Set so that intake air temperature is 25° to 30 ° C (77 ° to 86 °F)]
Intake position: Recirculation ( )
Perform oil return operation for about ten minutes
Adjust the oil quantity according to the following table.
Oil Adjusting Procedure for Components Replacement Except Compressor
After replacing any of the following major components, add the correct amount of oil to the system.
Amount of oil to be added :
*1: If refrigerant leak is small, no addition of oil is needed.
Part replaced Oil to be added to system
Remarks
Amount of oil
m (US fl oz, Imp fl oz)
Front evaporator 75 (2.5, 2.6)—
Rear evaporator 75 (2.5, 2.6)—
Condenser 75 (2.5, 2.6)—
Liquid tank 5 (0.2, 0.2)Add if compressor is not replaced.
In case of refrigerant leak 30 (1.0, 1.1)
Large leak
— Small leak *1
ATC-126
TROUBLE DIAGNOSIS
Revision: November 20092006 QX56
High-pressure Side is Too Low and Low-pressure Side is Too High
Both High- and Low-pressure Sides are Too Low
Gauge indicationRefrigerant cycleProbable causeCorrective action
High-pressure side is too low and
low-pressure side is too high. High- and low-pressure sides
become equal soon after com-
pressor operation stops.Compressor pressure opera-
tion is improper.
↓
Damaged inside compressor
packings.
Replace compressor.
No temperature difference
between high- and low-pres-
sure sides. Compressor pressure opera-
tion is improper.
↓
Damaged inside compressor
packings.
Replace compressor.
AC356A
Gauge indication
Refrigerant cycleProbable causeCorrective action
Both high- and low-pressure sides
are too low.
There is a big temperature
difference between liquid
tank outlet and inlet. Outlet
temperature is extremely
low.
Liquid tank inlet and expan-
sion valve are frosted. Liquid tank inside is slightly
clogged.
Replace liquid tank.
Check oil for contamination.
Temperature of expansion
valve inlet is extremely low
as compared with areas
near liquid tank.
Expansion valve inlet may
be frosted.
Temperature difference
occurs somewhere in high-
pressure side.High-pressure pipe located
between liquit tank and expan-
sion valve is clogged.
Check and repair malfunc-
tioning parts.
Check oil for contamination.
Expansion valve and liquid
tank are warm or only cool
when touched. Low refrigerant charge.
↓
Leaking fittings or compo-
nents.Check refrigerant system for
leaks. Refer to AT C - 1 8 7 ,
"Checking for Refrigerant
Leaks" .
There is a big temperature dif-
ference between expansion
valve inlet and outlet while the
valve itself is frosted. Expansion valve closes a little
compared with the specifica-
tion.
↓
1. Improper expansion valve
adjustment.
2. Malfunctioning expansion valve.
3. Outlet and inlet may be clogged.
Remove foreign particles by
using compressed air.
Check oil for contamination.
An area of the low-pressure
pipe is colder than areas near
the evaporator outlet. Low-pressure pipe is clogged
or crushed.
Check and repair malfunc-
tioning parts.
Check oil for contamination.
Air flow volume is too low. Evaporator is frozen.
Check intake sensor circuit.
Refer to ATC-142, "
Intake
Sensor Circuit" .
Repair evaporator fins.
Replace evaporator.
Refer to AT C - 9 3 , "Front
Blower Motor Circuit" .
AC353A