RFD-8
DIFFERENTIAL GEAR OIL
Revision: November 20092006 QX56
DIFFERENTIAL GEAR OILPFP:KLD30
Changing Differential Gear OilEDS0044O
DRAINING
1. Stop the engine.
2. Remove the drain plug and gasket from the rear final drive
assembly to drain the differential gear oil.
3. Install the drain plug with a new gasket to the rear final drive assembly. Tighten to the specified torque. Refer to RFD-15,
"COMPONENTS" .
CAUTION:
Do not reuse gasket.
FILLING
1. Remove the filler plug and gasket from the rear final drive assembly.
2. Fill the rear final drive assembly with new differential gear oil until the level reaches the specified level near the filler plug hole.
3. Install the filler plug with a new gasket on it to the rear final drive assembly. Tighten to the specified torque. Refer to RFD-15,
"COMPONENTS" .
CAUTION:
Do not reuse gasket.
Checking Differential Gear OilEDS0044P
OIL LEAKAGE AND OIL LEVEL
1. Make sure that differential gear oil is not leaking from the rear final drive assembly or around it.
2. Check the differential gear oil level from the filler plug hole as shown.
CAUTION:
Do not start engine while checking differential gear oil level.
3. Install the filler plug with a new gasket on it to the rear final drive assembly. Tighten to the specified torque. Refer to RFD-15,
"COMPONENTS" .
CAUTION:
Do not reuse gasket.
LLIA0068E
Differential gear oil
grade and capacity : Refer to
MA-11, "Fluids
and Lubricants" .
LLIA0068E
LLIA0068E
RFD-10
FRONT OIL SEAL
Revision: November 20092006 QX56
2. Install the companion flange to the drive pinion while aligning the matching marks.
3. Apply anti-corrosive oil to the threads of the drive pinion and the
seating surface of the new drive pinion lock nut. Then adjust the
drive pinion lock nut tightening torque using Tool A, and check
the total preload torque using Tool B.
The total preload torque should be within the total preload
torque specification. When not replacing the collapsible
spacer, it should also be equal to the measurement taken dur-
ing removal plus an additional 0.56 N·m (0.06 Kg-m, 5 in-lb).
If the total preload torque is low, tighten the drive pinion lock
nut in 6.8 N·m (0.69 Kg-m, 5ft-lb) increments until the total
preload torque is met.
CAUTION:
Do not reuse drive pinion lock nut.
Apply anti-corrosive oil to the threads of the drive pinion
and the seating surface of the new drive pinion lock nut.
Adjust the drive pinion lock nut tightening torque to the
lower limit first. Do not exceed the drive pinion lock nut
specified torque. Refer to RFD-15, "
COMPONENTS" .
Do not loosen drive pinion lock nut to adjust the total preload torque. If the total preload torque
exceeds the specifications, replace the collapsible spacer and tighten it again to adjust. Refer to
RFD-15, "
Disassembly and Assembly" .
After adjustment, rotate drive pinion back and forth 2 to 3 times to check for unusual noise, rota-
tion malfunction, and other malfunctions.
4. Installation of the remaining components is in the reverse order of removal.
CAUTION:
Check the differential gear oil level after installation. Refer to RFD-8, "
Checking Differential Gear
Oil" .
Tool number A: KV40104000 ( — )
B: ST3127S000 (J-25765-A)
Total preload torque: Refer to RFD-16, "
To ta l P r e l o a d
To r q u e" .
WDIA0380E
SIDE OIL SEALRFD-11
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SIDE OIL SEALPFP:33142
Removal and InstallationEDS0044R
REMOVAL
1. Remove the drive shaft from the rear final drive assembly. Refer to RAX-7, "Removal and Installation" .
2. Remove the side flange using Tools.
3. Remove the side oil seal using suitable tool. CAUTION:
Do not to damage gear carrier.
INSTALLATION
1. Apply multi-purpose grease to the lips of the new side oil seal.Then drive the new side oil seal in evenly until it becomes flush
with the gear carrier using Tool.
CAUTION:
Do not reuse side oil seal.
Do not incline the new side oil seal when installing.
Apply multi-purpose grease to the lips of the new side oil
seal.
2. Install the side flange using Tool.
a. Install the Tool to the side oil seal as shown.
b. Insert the side flange until the serrated part of the side flange has engaged the serrated part of the side gear and remove the
To o l .
c. Drive in the side flange using suitable tool. NOTE:
Installation is completed when the driving sound of the side
flange turns into a sound which seems to affect the whole rear
final drive assembly.
3. Installation of the remaining components is in the reverse order of removal.
CAUTION:
Check the differential gear oil level after installation. Refer to RFD-8, "
Checking Differential Gear
Oil" .
Tool numbers A: KV40104100 ( — )
B: ST36230000 (J-25840-A)
WDIA0115E
LDIA0109E
Tool number : ST35271000 ( — )
LDIA0111E
Tool number : KV38107900 (J-39352)
SDIA0822E
RFD-16
REAR FINAL DRIVE ASSEMBLY
Revision: November 20092006 QX56
ASSEMBLY INSPECTION AND ADJUSTMENT
Drain the differential gear oil before inspection and adjustment. Refer to RFD-8, "DIFFERENTIAL GEAR
OIL" .
Remove and install the carrier cover as necessary for inspection and adjustment. Refer to RFD-12, "CAR-
RIER COVER" .
Total Preload Torque
1. Remove the side flanges if necessary. Refer to RFD-19, "Side Flange" .
CAUTION:
The side flanges shaft must removed in order to measure total preload torque.
2. Rotate the drive pinion back and forth 2 to 3 times to check for unusual noise and rotation malfunction.
3. Rotate the drive pinion at least 20 times to check for smooth operation of the bearings.
4. Measure the total preload torque using Tool.
NOTE:
Total preload torque = Drive pinion bearing preload torque +
Side bearing preload torque
If the measured value is out of the specification, check and adjust each part. Adjust the drive pinion
bearing preload torque first, then adjust the side bearing preload torque.
CAUTION:
Select a side bearing adjusting washer for right and left individually.
1. Drive pinion lock nut 2. Companion flange 3. Front oil seal
4. Drive pinion front bearing 5. Collapsible spacer 6. Drive pinion rear bearing
7. Drive pinion height adjusting washer 8. Drive pinion 9. Gear carrier
10. Drive gear 11. Pinion mate shaft 12. Lock pin
13. Pinion mate gear 14. Pinion mate thrust washer 15. Side gear
16. Side gear thrust washer 17. Differential case 18. Side bearing
19. Side bearing adjusting washer 20. Bearing cap 21. Carrier cover
22. Filler plug 23. Drain plug 24. Side oil seal
Tool number : ST3127S000 (J-25765-A)
Total preload torque:
2.05 - 4.11 N·m (0.21 - 0.42 kg-m, 19 - 36 in-lb)
SPD884
If the total preload torque is greater than specificationOn drive pinion bearings: Replace the collapsible spacer.
On side bearings: Use thinner side bearing adjusting washers by the same amount on each side. Refer to RFD-33, "
Side Bearing Adjusting
Washer" .
If the total preload torque is less than specification On drive pinion bearings: Tighten the drive pinion lock nut.
On side bearings: Use thicker side bearing adjusting washers by the same amount on each side. Refer to RFD-33, "
Side Bearing Adjust-
ing Washer" .
REAR FINAL DRIVE ASSEMBLYRFD-27
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7. Press the drive pinion front bearing inner race to the drive pinion
as far as drive pinion lock nut can be tightened using suitable
spacer.
8. Apply multi-purpose grease to the lips of the new front oil seal. Then drive the new front oil seal in evenly until it becomes flush
with the gear carrier using Tool.
CAUTION:
Do not reuse front oil seal.
Do not incline the new front oil seal when installing.
Apply multi-purpose grease to the lips of the new front oil
seal.
9. Install the companion flange to the drive pinion while aligning the matching marks.
10. Apply anti-corrosive oil to the threads of the drive pinion and the seating surface of the new drive pinion lock nut. Then adjust the
drive pinion lock nut tightening torque using Tool A, and check
the drive pinion bearing preload torque using Tool B.
CAUTION:
Do not reuse drive pinion lock nut.
Apply anti-corrosive oil to the threads of the drive pinion
and the seating surface of the new drive pinion lock nut.
Adjust the drive pinion lock nut tightening torque to the
lower limit first. Do not exceed the drive pinion lock nut
specified torque. Refer to RFD-15, "
COMPONENTS" .
If the drive pinion bearing preload torque exceeds the
specified value, replace collapsible spacer and tighten it
again to adjust. Do not loosen drive pinion lock nut to
adjust the drive pinion bearing preload torque.
After adjustment, rotate drive pinion back and forth 2 to 3
times to check for unusual noise, rotation malfunction,
and other malfunctions.
11. Check companion flange runout. Refer to RFD-18, "
Companion Flange Runout" .
12. Install the differential case assembly. Refer to RFD-28, "
Differential Assembly" .
SPD896
Tool number : ST15310000 ( — )
PDIA0563E
Tool number A: KV40104000 ( — )
B: ST3127S000 (J-25765-A)
Drive pinion bearing preload torque: 1.77 - 2.64 N·m (0.18 - 0.26 kg-m, 16 - 23 in-lb)
WDIA0379E
RFD-30
REAR FINAL DRIVE ASSEMBLY
Revision: November 20092006 QX56
13. Insert the selected left and right side bearing adjusting washers
in place between the side bearings and gear carrier.
14. Install the side bearing caps with the matching marks aligned and tighten the side bearing cap bolts to the specified torque.
Refer to RFD-15, "
COMPONENTS" .
15. Check and adjust the drive gear runout, tooth contact, drive gear to drive pinion backlash, and total pre- load torque. Refer to RFD-17, "
Drive Gear Runout" , RFD-17, "Tooth Contact" , RFD-18, "Backlash" and
RFD-16, "
Total Preload Torque" .
Recheck the above items.
16. Install the side flanges. Refer to RFD-30, "
Side Flange" .
17. Apply a 3.2mm (0.126 in) bead of sealant to the mating surface of the carrier cover.
Use Genuine Silicone RTV or equivalent. Refer to GI-46,
"Recommended Chemical Products and Sealants" .
CAUTION:
Remove any old sealant adhering to the mating surfaces.
Also remove any moisture, oil, or foreign material adhering
to the application and mating surfaces.
18. Install the carrier cover to the gear carrier. Tighten the bolts to the specified torque. Refer to RFD-15, "
COMPONENTS" .
19. Install the side flange. Refer to RFD-30, "
Side Flange" .
Side Flange
1. Apply multi-purpose grease to the lips of the new side oil seal. Then drive the new side oil seal in evenly until it becomes flush
with the gear carrier using Tool.
CAUTION:
Do not reuse side oil seal.
Do not incline the new side oil seal when installing.
Apply multi-purpose grease to the lips of the new side oil
seal.
SPD924
SPD889
WDIA0282E
Tool number : ST35271000 ( — )
SPD560
RFD-32
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: November 20092006 QX56
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsEDS0044V
Inspection and AdjustmentEDS0044W
DRIVE GEAR RUNOUT
Unit: mm (in)
SIDE GEAR CLEARANCE
Unit: mm (in)
PRELOAD TORQUE
Unit: N·m (kg-m, in-lb)
BACKLASH
Unit: mm (in)
COMPANION FLANGE RUNOUT
Unit: mm (in)
SELECTIVE PARTS
Side Gear Thrust Washer
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information. Applied model
VK56DE
2WD 4WD
Final drive model R230
Gear ratio 2.9373.357
Number of teeth (Drive gear/Drive pinion) 47 / 1647 / 14
Oil capacity (Approx.) 1.75 (3 3/4 US pt, 3 1/8 Imp pt)
Number of pinion gears 2
Drive pinion adjustment spacer type Collapsible
ItemRunout limit
Drive gear back face 0.05 (0.0020) or less
ItemSpecification
Side gear back clearance
(Clearance limit between side gear and differential case for adjusting
side gear backlash) 0.20 (0.0079) or less
(Each gear should rotate smoothly without excessive resis- tance during differential motion.)
Item Specification
Drive pinion bearing preload torque 1.77 − 2.64 N·m (0.18 − 0.26 kg−m, 16 − 23 in-lb)
Side bearing preload torque (reference value determined by drive
gear bolt pulling force) 0.20
− 0.52 N·m (0.02 − 0.05 kg −m, 2 − 4 in-lb)
Drive gear bolt pulling force (by spring gauge) 34.2 − 39.2 N (3.5 − 4 kg, 7.7 − 8.8 lb)
Total preload torque
(Total preload torque = drive pinion bearing preload torque + Side
bearing preload torque) 2.05
− 4.11 N·m (0.21 − 0.42 kg −m, 19 − 36 in-lb)
Item Specification
Drive gear to drive pinion gear 0.13 − 0.18 (0.0051 − 0.0070)
Item Runout limit
Outer side of the companion flange 0.08 (0.0031) or less
ThicknessPart number*
1.75 (0.0688)
1.80 (0.0708)
1.85 (0.0728) 38424 7S000
38424 7S001
38424 7S002
PRECAUTIONSRSU-3
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PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EES001GX
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER ”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Rear SuspensionEES001GY
When installing the rubber bushings, the final tightening must be done under unladen condition and with
the tires on level ground. Oil will shorten the life of the rubber bushings, so wipe off any spilled oil immedi-
ately.
Unladen condition means the fuel tank, engine coolant and lubricants are at the full specification. The
spare tire, jack, hand tools, and mats are in their designated positions.
After installing suspension components, check the wheel alignment.
Caulking nuts are not reusable. Always use new caulking nuts for installation. New caulking nuts are pre-
oiled, do not apply any additional lubrication.