ENGINE MAINTENANCEMA-19
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REMOVAL
1. Remove the ignition coil. Refer to EM-28, "IGNITION COIL" .
2. Remove the spark plug(s) using a suitable tool.
INSPECTION AFTER REMOVAL
Do not use a wire brush for cleaning.
If the spark plug tip is covered with carbon, a spark plug cleaner may be used.
Checking and adjusting the spark plug gap is not required
between change intervals.
INSTALLATION
Installation is in the reverse order of removal.
Use standard type spark plug for normal condition.
The hot type spark plug is suitable when fouling occurs with the standard type spark plug under conditions
such as:
–Frequent engine starts
–Low ambient temperatures
The cold type spark plug is suitable when spark knock occurs with the standard type spark plug under
conditions such as:
–Extended highway driving
–Frequent high engine revolution
SEM294A
SMA773C
Cleaner air pressure : Less than 588 kPa (5.9 bar, 6 kg/cm2 , 85 psi)
Cleaning time : Less than 20 seconds
SMA806CA
MA-24
CHASSIS AND BODY MAINTENANCE
Revision: November 20092006 QX56
If the ATF contains frictional material (clutches, bands, etc.), replace the radiator and flush the transmis-
sion cooler lines using cleaning solvent and compressed air after repairing the transmission.
9. Install the ATF level gauge in the ATF charging pipe and install the level gauge bolt.
10. Tighten the level gauge bolt to specification.
Changing Automatic Transmission Fluid (ATF)ELS001PR
1. Drive the vehicle to warm up the ATF to 80 ° C (176 ° F).
2. Stop the engine.
3. Remove the ATF level gauge bolt.
4. Drain the ATF from the drain plug hole and then install the drain plug with a new gasket. Refill the transmission with new ATF.
Always refill with the same volume as the drained ATF. Use the
ATF level gauge to check the ATF level as shown. Add ATF as
necessary.
To flush out the old ATF from the coolers, pour new ATF into the charging pipe with the engine idling
and at the same time drain the old ATF from the auxiliary transmission oil cooler hose return line.
When the color of the ATF coming out of the auxiliary transmission oil cooler hose return line is about
the same as the color of the new ATF, flushing out the old ATF is complete. The amount of new trans-
mission ATF used for flushing should be 30% to 50% of the specified capacity.
CAUTION:
Use only the specified ATF. Do not mix with other fluids.
Using an ATF other than the specified ATF will cause deterioration in driveability and automatic
transmission durability, and may damage the automatic transmission, which is not covered by
the warranty.
When filling the transmission with ATF, do not spill the ATF on any heat generating parts such
as the exhaust manifold.
Do not reuse the drain plug gasket.
5. Install the ATF level gauge in the ATF charging pipe and tighten the level gauge bolt to specification.
6. Drive the vehicle to warm up the ATF to 80 ° C (176 ° F).
7. Check the ATF level and condition. Refer to MA-22, "
Checking Automatic Transmission Fluid (ATF)" . If
the ATF is still dirty, repeat steps 2 through 5.
Changing Transfer FluidELS001H0
DRAINING
1. Stop the engine. Level gauge bolt: : Refer to
AT- 2 5 0 , "
Components" .
Drain plug : Refer to AT- 2 5 0 , "
Components" .
WLIA0014E
ATF type and capacity : Refer to MA-11, "Fluids and Lubricants" .
Drain plug : Refer to AT- 2 5 0 , "
Components" .
Level gauge bolt : Refer to AT- 2 5 0 , "
Components" .
CHASSIS AND BODY MAINTENANCEMA-25
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2. Remove the drain plug and gasket to drain the transfer fluid as
shown.
3. Install the new gasket on the drain plug and install the drain plug in the transfer. Tighten the drain plug to specification.
CAUTION:
Do not reuse the gasket.
FILLING
1. Remove the filler plug and gasket.
2. Fill with new specified fluid until the fluid level reaches the spec-ified limit near the filler plug mounting hole as shown.
CAUTION:
Carefully fill the transfer with fluid. Filling should take
approximately three minutes.
3. Leave the vehicle for three minutes and then check the fluid level again as shown.
4. Install the new gasket on the filler plug and install the filler plug in the transfer. Tighten the filler plug to specification.
CAUTION:
Do not reuse the gasket.
Checking Transfer FluidELS001H1
FLUID LEAKAGE AND FLUID LEVEL
1. Check for any fluid leaks from the transfer assembly or around it and correct as necessary.
2. Remove the filler plug to check the fluid level at the filler plugmounting hole as shown.
CAUTION:
Do not start the engine while checking the fluid level.
3. Install the new gasket on the filler plug and install the filler plug in the transfer. Tighten the filler plug to specification.
CAUTION:
Do not reuse the gasket.
Checking Propeller ShaftELS001C5
Check the front and rear propeller shafts for damage, dents, and cracks. Check the joints for looseness and
any damage. Repair or replace as necessary.
Checking Final Drive OilELS001H3
1. Remove the filler plug. Drain plug : Refer to
TF-146, "
COMPONENTS" .
SMA444B
Fluid capacity and grade : Refer to MA-11, "Fluids
and Lubricants" .
Filler plug : Refer to TF-146, "
COMPONENTS" .
SMA439B
Filler plug : Refer to TF-146, "COMPONENTS" .
SMA439B
MA-26
CHASSIS AND BODY MAINTENANCE
Revision: November 20092006 QX56
2. Check the oil level as shown. Add the specified oil as necessary.
NOTE:
Rear final drive shown, front final drive similar
3. Install the filler plug and tighten to specification.
Changing Final Drive OilELS001C7
1. Remove the filler plug.
2. Remove the drain plug and drain the final drive oil.
3. Apply sealant to the drain plug threads.
Use High Performance Thread Sealant or equivalent. Refer to GI-46, "Recommended Chemical Prod-
ucts and Sealants" .
4. Install the drain plug and tighten to specification.
5. Refill the final drive with new specified oil.
6. Check the oil level.
NOTE:
Rear final drive shown, front final drive similar
7. Install the filler plug and tighten to specification.
Balancing WheelsELS001H4
REMOVAL
1. Using releasing agent, remove double-faced adhesive tape from the wheel. CAUTION:
Be careful not to scratch the wheel during removal.
After removing double-faced adhesive tape, wipe clean traces of releasing agent from the
wheel.
WHEEL BALANCE ADJUSTMENT
If a tire balance machine has adhesion balance weight mode settings and drive-in weight mode setting,
select and adjust a drive-in weight mode suitable for wheels.
1. Set wheel on wheel balancer using the center hole as a guide. Start the tire balance machine.
2. When inner and outer imbalance values are shown on the wheel balancer indicator, multiply outer imbal- ance value by 1.6 to determine balance weight that should be used. Select the outer balance weight withOil grade and viscosity : Refer to
MA-11, "
Fluids and
Lubricants" .
LLIA0068E
Filler plug : Refer to FFD-14, "COMPONENTS" (FFD), RFD-15, "COMPONENTS" (RFD).
Drain plug : Refer to FFD-14, "
COMPONENTS" (FFD), RFD-15, "COMPONENTS"
(RFD).
Oil grade and capacity : Refer to MA-11, "
Fluids and Lubricants" .
LLIA0068E
Filler plug : Refer to FFD-14, "COMPONENTS" (FFD), RFD-15, "COMPONENTS" (RFD).
CHASSIS AND BODY MAINTENANCEMA-29
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CALIPER
Check the caliper for any leaks, repair as necessary.
PA D
Check the pads for wear or damage. Refer to BR-32, "Front Disc
Brake" , BR-33, "Rear Disc Brake" .
Checking Steering Gear and LinkageELS001CD
STEERING GEAR
Check the steering gear housing for looseness, damage and oil
leakage as shown.
Check the steering column connections for looseness.
STEERING LINKAGE
Check the ball joint, dust cover and other component parts for looseness, wear, damage, and grease leak-
age.
Checking Power Steering Fluid and LinesELS001CE
CHECKING FLUID LEVEL
Check the power steering fluid level with the engine off.
Check fluid level on reservoir. Use “HOT ” range at fluid tempera-
tures of 50 ° to 80 °C (122 ° to 176 °F). Use “COLD” range at fluid
temperatures of 0 ° to 30 °C (32 ° to 86 °F).
CAUTION:
Do not overfill.
Refer to MA-11, "Fluids and Lubricants" .
SMA922A
LMA051
SGIA0506E
LGIA0021E
MA-30
CHASSIS AND BODY MAINTENANCE
Revision: November 20092006 QX56
CHECKING LINES
Check lines for improper attachment, leaks, cracks, damage,
loose connections, chafing, and deterioration.
Checking Axle and Suspension PartsELS001CF
FRONT AND REAR AXLE AND SUSPENSION PARTS
Check front and rear axle and suspension parts for excessive play, cracks, wear or other damage.
Shake each wheel to check for excessive play.
Rotate each wheel to check for abnormal noise.
Check the axle and suspension nuts and bolts for looseness.
Check the strut and shock absorber for oil leakage or other damage.
Check the suspension ball joints for grease leakage and ball joint dust cover for cracks or other damage.
DRIVE SHAFT
Check the boots and drive shaft for cracks, wear, damage, and
grease leakage.
SGIA0506E
SMA525A
SFA901
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)PG-23
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All Signals, Main Signals, Selection From Menu
NOTE:
Perform monitoring of IPDM E/R data with the ignition switch ON. When the ignition switch is in ACC posi-
tion, display may not be correct.
(*1) This item is displayed, but does not function.
ACTIVE TEST
Operation Procedure
1. Touch “ACTIVE TEST” on “SELECT DIAG-MODE ” screen.
2. Touch item to be tested, and check operation.
3. Touch “START”.
4. Touch "STOP" while testing to stop the operation.
Item name CONSULT-II
screen display Display or unit Monitor item selection
Description
ALL
SIGNALS MAIN
SIGNALS SELECTION
FROM MENU
Motor fan request MOTOR FAN
REQ
1/2/3/4
X X X Signal status input from ECM
Compressor
request AC COMP REQ ON/OFF
X XX Signal status input from ECM
Parking, license,
and tail lamp
request TAIL & CLR REQ ON/OFF
X XX Signal status input from BCM
Headlamp low
beam request HL LO REQ ON/OFF
X XX Signal status input from BCM
Headlamp high
beam request HL HI REQ ON/OFF
X XX Signal status input from BCM
Front fog request FR FOG REQ ON/OFF X XX Signal status input from BCM
Front wiper
request FR WIP REQSTOP/1LOW/
LOW/HI
X X
X Signal status input from BCM
Wiper auto stop WIP AUTO
STOPACT P/STOP P X X
X Output status of IPDM E/R
Wiper protection WIP PROT OFF/Block X XX Control status of IPDM E/R
Starter request ST RLY REQ ON/OFF XX
Status of input signal
NOTE
Ignition relay
status IGN RLY ON/OFF
X XXIgnition relay status monitored
with IPDM E/R
Rear defogger
request RR DEF REQ ON/OFF
X XX Signal status input from BCM
Oil pressure
switch OIL P SW (*1) OPEN/CLOSE X
XSignal status input from IPDM
E/R
Hood switch HOOD SW OFF XSignal status input from IPDM
E/R
Theft warning
horn request THFT HRN REQ ON/OFF
XX Signal status input from BCM
Horn chirp HORN CHIRP ON/OFF XX Output status of IPDM E/R
Daytime running
lamp request DTRL REQ ON/OFF
XX Signal status input from BCM
Test nameCONSULT-II screen display Description
Rear defogger output REAR DEFOGGER With a certain ON-OFF operation, the rear defogger relay can be oper-
ated.
Front wiper (HI, LO) output FRONT WIPER With a certain operation (OFF, HI ON, LO ON), the front wiper relay
(Lo, Hi) can be operated.
Cooling fan output MOTOR FAN With a certain operation (1, 2, 3, 4), the cooling fan can be operated.
PS-1
POWER STEERING SYSTEM
G STEERING
CONTENTS
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PRECAUTIONS .....................................................
..... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 2
Precautions for Steering System ......................... ..... 2
PREPARATION ...................................................... ..... 3
Special Service Tools (SST) ................................ ..... 3
Commercial Service Tools ................................... ..... 4
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING ........................................... ..... 5
NVH Troubleshooting Chart ................................ ..... 5
POWER STEERING FLUID ................................... ..... 6
Checking Fluid Level ........................................... ..... 6
Checking Fluid Leakage ...................................... ..... 6
Air Bleeding Hydraulic System ............................ ..... 6
STEERING WHEEL .................................................... 7 On-Vehicle Inspection and Service ..................... ..... 7
CHECKING CONDITION OF INSTALLATION . ..... 7
CHECKING STEERING WHEEL PLAY ........... ..... 7
CHECKING NEUTRAL POSITION ON STEER-
ING WHEEL ..................................................... ..... 7
CHECKING STEERING WHEEL TURNING
FORCE ............................................................. ..... 7
CHECKING FRONT WHEEL TURNING ANGLE ..... 8
Removal and Installation ..................................... ..... 8
REMOVAL ........................................................ ..... 8
INSTALLATION ................................................ ..... 8
TILT SYSTEM ............................................................. 9 Removal and Installation ..................................... ..... 9
TILT MOTOR AND TILT SENSOR ................... ..... 9
STEERING COLUMN ............................................ ... 10
Removal and Installation ..................................... ... 10
REMOVAL ........................................................ ... 10
INSPECTION AFTER REMOVAL .................... .... 11
INSTALLATION ................................................ .... 11INSPECTION AFTER INSTALLATION .............
... 12
Disassembly and Assembly ................................. ... 13
DISASSEMBLY ................................................ ... 13
ASSEMBLY ...................................................... ... 14
INSPECTION AFTER ASSEMBLY ................... ... 14
POWER STEERING GEAR AND LINKAGE ......... ... 15
Removal and Installation ..................................... ... 15
REMOVAL ........................................................ ... 15
INSTALLATION ................................................ ... 16
INSPECTION AFTER INSTALLATION ............. ... 17
Disassembly and Assembly ................................. ... 17
DISASSEMBLY ................................................ ... 17
INSPECTION AFTER DISASSEMBLY ............. ... 18
ASSEMBLY ...................................................... ... 19
POWER STEERING OIL PUMP ............................ ... 21
On-Vehicle Inspection and Service ...................... ... 21
CHECKING RELIEF OIL PRESSURE ............. ... 21
Removal and Installation ..................................... ... 21
REMOVAL ........................................................ ... 21
INSTALLATION ................................................ ... 21
Disassembly and Assembly ................................. ... 22
INSPECTION BEFORE DISASSEMBLY .......... ... 22
DISASSEMBLY ................................................ ... 22
INSPECTION AFTER DISASSEMBLY ............. ... 22
ASSEMBLY ...................................................... ... 22
HYDRAULIC LINE ................................................. ... 23
Removal and Installation ..................................... ... 23
SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 25
Steering Wheel .................................................... ... 25
Steering Column .................................................. ... 25
Steering Outer Socket and Inner Socket ............. ... 26
Steering Gear ...................................................... ... 27
Oil Pump ................................................................. 27
Steering Fluid .......................................................... 27