FRONT OIL SEALFFD-9
CE F
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FFD
Revision: November 2009 2006 QX56
INSTALLATION
1. Apply multi-purpose grease to the lips of the new front oil seal.
Then drive the new front oil seal in evenly to the gear carrier
using Tool.
CAUTION:
Do not reuse front oil seal.
Do not incline the new front oil seal when installing.
Apply multi-purpose grease to the lips of the new front oil
seal.
2. Install the companion flange to the drive pinion while aligning the matching marks.
3. Apply anti-corrosive oil to the threads of the drive pinion and the seating surface of the new drive pinion lock nut. Then adjust the
drive pinion lock nut tightening torque using Tool A, and check
the total preload torque using Tool B.
The total preload torque should be within the total preload
torque specification. When not replacing the collapsible
spacer, it should also be equal to the measurement taken dur-
ing removal plus an additional 0.56 N·m (0.06 Kg-m, 5 in-lb).
If the total preload torque is low, tighten the drive pinion lock
nut in 6.8 N·m (0.69 Kg-m, 5ft-lb) increments until the total
preload torque is met.
CAUTION:
Do not reuse drive pinion lock nut.
Apply anti-corrosive oil to the threads of the drive pinion
and the seating surface of the new drive pinion lock nut.
Adjust the drive pinion lock nut tightening torque to the
lower limit first. Do not exceed the drive pinion lock nut
specified torque. Refer to FFD-14, "
COMPONENTS" .
Do not loosen drive pinion lock nut to adjust the total preload torque. If the drive pinion lock nut
torque or the total preload torque exceeds the specifications, replace the collapsible spacer and
tighten it again to adjust. Refer to FFD-14, "
Disassembly and Assembly" .
After adjustment, rotate drive pinion back and forth 2 to 3 times to check for unusual noise, rota-
tion malfunction, and other malfunctions.
4. Installation of the remaining components is in the reverse order of removal. CAUTION:
Check the differential gear oil level after installation. Refer to FFD-7, "
DIFFERENTIAL GEAR OIL" .
Tool number : KV38100500 (J-25273)
BDIA0003E
Tool number A: KV38108300 ( — )
B: ST3127S000 (J-25765-A)
Total preload torque: Refer to FFD-15, "
To ta l P r e -
load Torque" .
WDIA0381E
FFD-10
SIDE OIL SEAL
Revision: November 20092006 QX56
SIDE OIL SEALPFP:33142
Removal and InstallationEDS00454
REMOVAL
1. Remove the front final drive assembly. Refer to FFD-12, "REMOVAL" .
2. Remove the differential side shaft and differential side flange using suitable tool.
3. Place a small hole in the side oil seal case using suitable tool.
4. Remove the side oil seal using Tool as shown.
INSTALLATION
1. Apply multi-purpose grease to the lips of the new side oil seal. Then drive the new side oil seal in evenly to the gear carrier using suitable tool.
CAUTION:
Do not reuse side oil seal.
Do not incline the new side oil seal when installing.
Apply multi-purpose grease to the lips of the new side oil seal.
2. Installation of the remaining components is in the reverse order of removal. CAUTION:
Check the differential gear oil level after installation. Refer to FFD-7, "
DIFFERENTIAL GEAR OIL" .
BDIA0006E
LDIA0129E
Tool number : SP8P
LDIA0130E
FRONT FINAL DRIVE ASSEMBLYFFD-15
CE F
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Revision: November 2009 2006 QX56
ASSEMBLY INSPECTION AND ADJUSTMENT
Drain the differential gear oil before inspection and adjustment. Refer to FFD-7, "DIFFERENTIAL GEAR
OIL" .
Remove and install the carrier cover as necessary for inspection and adjustment. Refer to FFD-11, "CAR-
RIER COVER" .
Total Preload Torque
1. Install the differential side shaft and differential side flange if necessary.
CAUTION:
The differential side shaft and differential side flange must be installed in order to measure total
preload torque.
2. Rotate the drive pinion back and forth 2 to 3 times to check for unusual noise and rotation malfunction.
3. Rotate the drive pinion at least 20 times to check for smooth operation of the bearings.
4. Measure total preload torque using Tool.
NOTE:
Total preload torque = Drive pinion bearing preload torque +
Side bearing preload torque
If the measured value is out of the specification, check and adjust each part. Adjust the drive pinion
bearing preload torque first, then adjust the side bearing preload torque.
Drive Gear Runout
1. Fit a dial indicator to the drive gear back face.
2. Rotate the drive gear to measure runout.
If the runout is outside of the limit, check the condition of the
drive gear assembly. Foreign material may be caught between
the drive gear and differential case, or the differential case or
drive gear may be deformed.
CAUTION:
Replace drive gear and drive pinion as a set.
34. Bushing 35. Bearing36 Screw
37 Dowel pin
Tool number : ST3127S000 (J-25765-A)
Total preload torque: 2.98 - 4.76 N·m (0.31 - 0.48 kg-m, 27 - 42 in-lb)
PDIA0697E
If the total preload torque is greater than specificationOn drive pinion bearings: Replace the collapsible spacer.
On side bearings: Loosen the side bearing adjuster by the same amount on each side.
If the total preload torque is less than specification On drive pinion bearings: Tighten the drive pinion lock nut.
On side bearings: Tighten the side bearing adjuster by the same amount on each side.
Runout limit: 0.08 mm (0.0031 in) or less
SPD886
FRONT FINAL DRIVE ASSEMBLYFFD-27
CE F
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Revision: November 2009 2006 QX56
10. Apply anti-corrosive oil to the threads of the drive pinion and the
seating surface of the new drive pinion lock nut. Then adjust the
drive pinion lock nut tightening torque using Tool A, and check
the drive pinion bearing preload torque using Tool B.
CAUTION:
Do not reuse drive pinion lock nut.
Apply anti-corrosive oil to the threads of the drive pinion
and the seating surface of the new drive pinion lock nut.
Adjust the drive pinion lock nut tightening torque to the
lower limit first. Do not exceed the drive pinion lock nut
specified torque. Refer to FFD-14, "
COMPONENTS" .
If the drive pinion bearing preload torque exceeds the
specified value, replace collapsible spacer and tighten it
again to adjust. Do not loosen drive pinion lock nut to
adjust the drive pinion bearing preload torque.
After adjustment, rotate drive pinion back and forth 2 to 3
times to check for unusual noise, rotation malfunction,
and other malfunctions.
11. Check companion flange runout. Refer to FFD-17, "
Companion Flange Runout" .
12. Install the differential case assembly. Refer to FFD-27, "
Differential Assembly" .
Differential Assembly
1. Install side gear thrust washers with the same thickness as the
ones installed prior to disassembly, or reinstall the old ones on
the side gears.
2. Install the side gears and side gear thrust washers into the dif- ferential case.
3. Install the pinion mate thrust washers to the two pinion mate gears. Then install the pinion mate gears with the pinion mate
thrust washers by aligning them in diagonally opposite positions
and rotating them into the differential case.Tool number A: KV38108300 (J-44195)
B: ST3127S000 (J-25765-A)
Drive pinion bearing preload torque: 2.3 - 3.4 N·m (24 - 34 kg-cm, 21 - 30 in-lb)
WDIA0382E
SDIA0193J
SDIA2025E
FRONT FINAL DRIVE ASSEMBLYFFD-29
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Revision: November 2009 2006 QX56
10. Install side bearing adjusters into gear carrier.
11. Apply differential gear oil to the side bearings, and install the dif-
ferential case assembly with the side bearing outer races into
the gear carrier.
CAUTION:
Do not reuse side bearing outer race when replacing side
bearing inner race (replace as a set).
12. Install the side bearing caps with the matching marks aligned. NOTE:
Do not tighten at this step. This allows further tightening of side
bearing adjusters.
13. Tighten each side bearing adjuster alternately turning drive gear.
14. Check and adjust tooth contact, backlash, drive gear runout and total preload torque. Refer to FFD-16,
"Tooth Contact" , FFD-17, "Backlash" , FFD-15, "Drive Gear Runout" and FFD-15, "Total Preload Torque"
.
Recheck above items.
After adjusting tooth contact and backlash secure side bear-
ing adjuster with screws and tighten side bearing cap bolt to
the specified torque. Refer to FFD-14, "
COMPONENTS" .
15. Apply multi-purpose grease to the lips of the new side oil seal. Then drive the new side oil seal in evenly to the gear carrier using suitable tool.
CAUTION:
Do not reuse side oil seal.
Do not incline the new side oil seal when installing.
SPD527
PDIA0700E
SDIA2265E
SDIA2263E
FSU-2
PRECAUTIONS
Revision: November 20092006 QX56
PRECAUTIONSPFP:00001
PrecautionsEES00253
When installing the rubber bushings, the final tightening must be done under unladen condition and with
the tires on level ground. Oil will shorten the life of the rubber bushings, so wipe off any spilled oil immedi-
ately.
Unladen condition means the fuel tank, engine coolant and lubricants are at the full specification. The
spare tire, jack, hand tools, and mats are in their designated positions.
After installing suspension components, check the wheel alignment.
Lock nuts are not reusable. Always use new lock nuts for installation. New lock nuts are pre-oiled, do not
apply any additional lubrication.
FSU-6
ON-VEHICLE SERVICE
Revision: November 20092006 QX56
ON-VEHICLE SERVICEPFP:00000
Front Suspension PartsEES00258
Check front suspension parts for excessive play, cracks, wear and
other damage.
Shake each front wheel to check for excessive play.
If looseness is noted, inspect wheel bearing end play, then
check ball joint end play. Refer to FA X - 5 , "
WHEEL BEARING
INSPECTION" and FSU-15, "Inspection" .
Make sure that the cotter pin is inserted (4WD only).
Retighten all nuts and bolts to the specified torque.
Check shock absorber for oil leakage and other damage.
Check suspension ball joint for grease leakage and ball joint
dust cover for cracks and other damage.
Front Wheel AlignmentEES00259
PRELIMINARY INSPECTION
WARNING:
Always adjust the alignment with the vehicle on a flat surface.
NOTE:
If alignment is out of specification, inspect and replace any damaged or worn suspension parts before making
any adjustments.
1. Check and adjust the wheel alignment with the vehicle under unladen conditions. “Unladen conditions”
means that the fuel, coolant, and lubricant are full; and that the spare tire, jack, hand tools and mats are in
their designated positions.
2. Check the tires for incorrect air pressure and excessive wear.
3. Check the wheels for run out and damage. Refer to WT-5, "
Inspection" .
4. Check the wheel bearing axial end play. Refer to FA X - 5 , "
WHEEL BEARING INSPECTION" .
5. Check the shock absorbers for leaks or damage.
6. Check each mounting point of the suspension components for any excessive looseness or damage.
7. Check each link, arm, and the rear suspension member for any damage.
8. Check the vehicle height. Refer to FSU-20, "
Wheelarch Height (Unladen*1 )" .
Verify the level using Consult-II memory register 1103 and set to 0 ± 10 mm (0 ± 0.39 in) as necessary.
GENERAL INFORMATION AND RECOMMENDATIONS
1. A Four-Wheel Thrust Alignment should be performed.
This type of alignment is recommended for any NISSAN vehicle.
The four-wheel “thrust” process helps ensure that the vehicle is properly aligned and the steering wheel
is centered.
The alignment machine itself should be capable of accepting any NISSAN vehicle.
The alignment machine should be checked to ensure that it is level.
2. Make sure the alignment machine is properly calibrated.
Your alignment machine should be regularly calibrated in order to give correct information. Suspension component torques : Refer to
FSU-5,
"Components" . SMA525A
SFA392B
COIL SPRING AND SHOCK ABSORBERFSU-11
C
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FSU
Revision: November 2009 2006 QX56
INSPECTION AFTER DISASSEMBLY
Shock Absorber Assembly
Check for smooth operation through a full stroke, both compression and extension.
Check for oil leakage on welded or gland packing portions.
Check piston rod for cracks, deformation or other damage and replace if necessary.
Mounting Insulator and Rubber Parts
Check cemented rubber-to-metal portion for separation or cracks. Check rubber parts for deterioration and
replace if necessary.
Coil Spring
Check for cracks, deformation or other damage and replace if necessary.
Check the free spring height.
ASSEMBLY
1. When installing coil spring on shock absorber, the lower end (2)
and upper end (3) must be positioned as shown.
Shock absorber mounting insulator (1)
⇐: Flat tail
2. Install upper spring insulator (3) with studs located in line with lower shock mount and in lower seat step (2). The lower seat
step (2) in the shock absorber assembly (1) faces outside of
vehicle.
⇐: Front
3. Tighten the piston rod lock nut to specification. Refer to FSU-5,
"Components" .
Use a new piston rod lock nut for assembly.Front spring free height
2WD : 325.5
± 3 mm (12.8 ± 0.1 in)
4WD : 335.0 ± 3 mm (13.2 ± 0.1 in)
WEIA0154E
WEIA0155E