TROUBLE DIAGNOSISBRC-37
[VDC/TCS/ABS]
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Revision: November 2009 2006 QX56
ABS Motor
Touch “ON” and “OFF ” on the screen. Check that ABS motor relay
operates as shown in table below.
NOTE:
If active test is performed with brake pedal depressed, pedal
stroke may change. This is normal.
“TEST IS STOPPED ” is displayed approximately 10 seconds
after operation starts.
Booster Drive
CAUTION:
Perform active test subject to the conditions below.
Do not operate brake pedal during active test.
Make sure the engine revolution is over 500 rpm.
Make sure the vehicle is not moving.
Touch "UP" and "DOWN" on the screen. Check that booster drive
operates as shown in table below.
NOTE:
"TEST IS STOPPED" is displayed approximately 10 seconds after operation starts.
Operation ONOFF
ABS actuator relay ONON
ABS motor relay ONOFF
SFIA0593E
Operation UPDOWN
STOP LAMP SW ONOFF
BST OPER SIG ONOFF
PRESS SENSOR 50 ± 5 bar 0 bar
PRESS SEN 2 50 ± 5 bar 0 bar
STP OFF RLY OFFOFF
WFIA0350E
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMSBRC-39
[VDC/TCS/ABS]
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Revision: November 2009 2006 QX56
6. CHECK WIRING HARNESS FOR OPEN CIRCUIT
1. Check continuity between ABS actuator and electric unit (control unit) harness connector E125 and the malfunctioning wheel sensor harness connector E18, E117, C10, or C11.
OK or NG
OK >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-66, "Removal and Installa-
tion" .
NG >> Repair the circuit.
Engine System InspectionEFS004XS
INSPECTION PROCEDURE
1. SELF-DIAGNOSIS RESULT CHECK
Check self-diagnosis results.
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 2.
NO >> Inspection End.
2. ENGINE SYSTEM INSPECTION
1. Perform ECM self-diagnosis and repair as necessary. Refer to EC-118, "
SELF-DIAG RESULTS MODE" .
2. Perform ABS actuator and electric unit (control unit) self-diagnosis again.
OK or NG
OK >> Inspection End.
NG >> Repair or replace as necessary.
Wheel sensor ABS actuator and
electric unit (control unit) Wheel sensor
Continuity
Connector Terminal Connector Terminal
Front LH
E12545
E18 1
Ye s
46
2
Front RH 34
E117 1
33 2
Rear LH 37
C11 2
36 1
Rear RH 42
C10 2
43 1
Continuity should exist.
Self-diagnosis results
ENGINE SIGNAL 1
ENGINE SIGNAL 2
ENGINE SIGNAL 3
ENGINE SIGNAL 4
ENGINE SIGNAL 6
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMSBRC-41
[VDC/TCS/ABS]
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Revision: November 2009 2006 QX56
4. CHECK DATA MONITOR
1. Connect steering angle sensor and ABS actuator and electric unit (control unit) connectors.
2. Use “DATA MONITOR ” to check if the status of "STR ANGLE SIG" is normal.
OK or NG
OK >> Perform ABS actuator and electric unit (control unit) self-diagnosis again.
NG >> Replace spiral cable (steering angle sensor) and adjust neutral position of steering angle sensor. Refer to BRC-62, "
Adjustment of Steering Angle Sensor Neutral Position" .
Yaw Rate/Side/Decel G Sensor System InspectionEFS004XV
CAUTION:
Sudden turns (such as spin turns, acceleration turns), drifting, etc. when VDC function is OFF may
cause the yaw rate/side/decel G sensor system to indicate a problem. This is not a problem if normal
operation can be resumed after restarting the engine.
INSPECTION PROCEDURE
1. SELF-DIAGNOSIS RESULT CHECK
Check self-diagnosis results.
CAUTION:
If vehicle is on turn table at entrance to parking garage, or on other moving surface, VDC OFF indica-
tor lamp may illuminate and CONSULT-II self-diagnosis may indicate yaw rate sensor system malfunc-
tion. However, in this case there is no malfunction in yaw rate sensor system. Take vehicle off of turn
table or other moving surface, and start engine. Results will return to normal.
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 2.
NO >> Inspection End.
2. CONNECTOR INSPECTION
Disconnect the ABS actuator and electric unit (control unit) connector E125 and yaw rate/side/decel G sensor
connector M108.
Check the terminals for deformation, disconnection, looseness or damage.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace as necessary.
Steering condition Data monitor
Straight-ahead –3.5 deg to +3.5 deg
Turn wheel to the right by 90 ° Approx. - 90deg
Turn wheel to the left by 90 ° Approx. + 90deg
Self-diagnosis results
YAW RATE SENSOR G-SENSOR
SIDE G-SEN CIRCUIT
TROUBLE DIAGNOSES FOR SYMPTOMSBRC-59
[VDC/TCS/ABS]
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Revision: November 2009 2006 QX56
Long Stopping DistanceEFS004YB
1. CHECK BASE BRAKING SYSTEM PERFORMANCE
1. Disable ABS by disconnecting ABS actuator and electric unit (control unit) connector.
2. Drive vehicle and check brake operation. NOTE:
Stopping distance may be longer than vehicles without ABS when road condition is slippery.
Driving the vehicle with the ABS actuator and electric unit (control unit) disconnected may induce DTCs
in electrical control units using CAN communication. After the inspection, clear all DTCs. Refer to BRC-
10, "CAN COMMUNICATION" .
OK or NG
OK >> Go to BRC-57, "ABS Works Frequently" .
NG >> Perform Basic Inspection. Refer to BRC-23, "
Basic Inspection" .
ABS Does Not WorkEFS004YC
CAUTION:
The ABS does not operate when the vehicle speed is 10 km/h (6 MPH) or less.
1. CHECK WARNING LAMP ACTIVATION
Turn ignition switch ON and check for warning lamp activation.
Warning lamp should activate for approximately 2 seconds after turning the ignition switch ON.
OK or NG
OK >> Carry out self-diagnosis. Refer to BRC-29, "SELF-DIAGNOSIS" .
NG >> Go to BRC-60, "
ABS Warning Lamp Does Not Come On When Ignition Switch Is Turned On" .
Pedal Vibration or ABS Operation NoiseEFS004YD
NOTE:
During ABS activation, pedal vibration may be felt and a noise may be heard. This is normal and does not indi-
cate a malfunction.
1. CHECK SYMPTOM
1. Apply brake.
2. Start engine.
Does the symptom occur only when engine is started?
YES >> Carry out self-diagnosis. Refer to BRC-29, "SELF-DIAGNOSIS" .
NO >> GO TO 2.
2. RECHECK SYMPTOM
Does the symptom occur only when electrical equipment switches (such as headlamps) are turned on?
YES >> Check for radio, antenna or related wiring that is routed too close to the ABS actuator and electric unit (control unit) and reroute as necessary.
NO >> Go to BRC-57, "
ABS Works Frequently" .
TROUBLE DIAGNOSES FOR SYMPTOMSBRC-61
[VDC/TCS/ABS]
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Vehicle Jerks During TCS/VDC ActivationEFS004YG
1. ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) SELF-DIAGNOSIS
Perform ABS actuator and electric unit (control unit) self-diagnosis.
Are self-diagnosis result items displayed?
YES >> After checking and repairing the applicable item, perform the ABS actuator and electric unit (con- trol unit) self-diagnosis again.
NO >> GO TO 2.
2. ENGINE SPEED SIGNAL INSPECTION
Perform data monitor with CONSULT-II for the ABS actuator and electric unit (control unit).
Is the engine speed at idle 400 rpm or higher?
YES >> GO TO 4.
NO >> GO TO 3.
3. ECM SELF-DIAGNOSIS
Perform ECM self-diagnosis.
Are self-diagnosis result items displayed?
YES >> After checking and repairing the applicable item, perform the ECM self-diagnosis again.
NO >> GO TO 4.
4. TCM SELF-DIAGNOSIS
Perform TCM self-diagnosis.
Are self-diagnosis result items displayed?
YES >> After checking and repairing the applicable item, perform the TCM self-diagnosis again.
NO >> GO TO 5.
5. CONNECTOR INSPECTION
Disconnect the ABS actuator and electric unit (control unit) connector and the ECM connectors and check the
terminals for deformation, disconnection, looseness or damage.
OK or NG
OK >> GO TO 6.
NG >> Repair or replace as necessary.
6. CAN COMMUNICATION INSPECTION
Check the CAN communication system. Refer to BRC-54, "
CAN Communication System Inspection" .
OK or NG
OK >> Inspection End.
NG >> Refer to LAN-26, "
CAN COMMUNICATION" .
BRC-62
[VDC/TCS/ABS]
ON-VEHICLE SERVICE
Revision: November 20092006 QX56
ON-VEHICLE SERVICEPFP:00000
Adjustment of Steering Angle Sensor Neutral PositionEFS004YH
After removing/installing or replacing ABS actuator and electric unit (control unit), steering angle sensor, steer-
ing and suspension components which affect wheel alignment or after adjusting wheel alignment, be sure to
adjust neutral position of steering angle sensor before running vehicle.
NOTE:
Adjustment of steering angle sensor neutral position requires CONSULT-II.
1. Stop vehicle with front wheels in straight-ahead position.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data
link connector on vehicle, and turn ignition switch ON (do not
start engine).
3. Touch “ABS”, “WORK SUPPORT ” and “ST ANGLE SENSOR
ADJUSTMENT ” on CONSULT-II screen in this order.
4. Touch “START”.
CAUTION:
Do not touch steering wheel while adjusting steering angle
sensor.
5. After approximately 10 seconds, touch “END”. (After approxi-
mately 60 seconds, it ends automatically.)
6. Turn ignition switch OFF, then turn it ON again.
7. Run vehicle with front wheels in straight-ahead position, then stop.
8. Select “DATA MONITOR ”, “SELECTION FROM MENU ”, and
“STR ANGLE SIG ” on CONSULT-II screen. Then check that
“STR ANGLE SIG ” is within 0±3.5 deg. If value is more than specification, repeat steps 1 to 5.
9. Erase memory of ABS actuator and electric unit (control unit) and ECM.
10. Turn ignition switch to OFF.
Calibration of Decel G SensorEFS004YI
After removing/installing or replacing ABS actuator and electric unit (control unit), yaw rate/side/decel G sen-
sor, steering and suspension components which affect wheel alignment or after adjusting wheel alignment, be
sure to calibrate the decel G sensor before running vehicle.
NOTE:
Calibration of decel G sensor requires CONSULT-II.
1. Stop vehicle with front wheels in straight-ahead position. CAUTION:
The work should be done on a level area with an unloaded vehicle.
Keep all the tires inflated to the correct pressures. Adjust the tire pressure to the specified pres-
sure value.
2. Connect CONSULT-II with CONSULT-II CONVERTER to data link connector on vehicle, and turn ignition switch ON (do not start engine).
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carries out CAN communication.
3. Touch "ABS", "WORK SUPPORT" and "DECEL G SEN CALIBRATION" on CONSULT-II screen in this order. Refer to BRC-28, "
CONSULT-II BASIC OPERATION PROCEDURE" .
BBIA0369E
WFIA0239E
CO-1
ENGINE COOLING SYSTEM
B ENGINE
CONTENTS
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Revision: November 2009 2006 QX56
PRECAUTIONS .....................................................
..... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 2
Precautions for Liquid Gasket ............................. ..... 2
REMOVAL OF LIQUID GASKET SEALING ..... ..... 2
LIQUID GASKET APPLICATION PROCEDURE ..... 2
PREPARATION ...................................................... ..... 4
Special Service Tools .......................................... ..... 4
Commercial Service Tools ................................... ..... 4
OVERHEATING CAUSE ANALYSIS ..................... ..... 6
Troubleshooting Chart ......................................... ..... 6
COOLING SYSTEM ............................................... ..... 8
Cooling Circuit .......................................................... 8
System Drawing ....................................................... 9
ENGINE COOLANT ............................................... ... 10
Inspection ............................................................ ... 10
LEVEL CHECK ................................................ ... 10
CHECKING COOLING SYSTEM FOR LEAKS ... 10
CHECKING RESERVOIR CAP ........................ ... 10
CHECKING RADIATOR CAP ........................... ... 10
Changing Engine Coolant ................................... ... 10
DRAINING ENGINE COOLANT ...................... .... 11
REFILLING ENGINE COOLANT ..................... .... 11
FLUSHING COOLING SYSTEM ...................... ... 12
RADIATOR ............................................................. ... 14
Removal and Installation ..................................... ... 14
REMOVAL ........................................................ ... 14
INSTALLATION ................................................ ... 16INSPECTION AFTER INSTALLATION .............
... 16
Checking Radiator ............................................... ... 16
ENGINE COOLING FAN ........................................ ... 17
Removal and Installation (Crankshaft Driven Type) ... 17
REMOVAL ........................................................ ... 17
INSPECTION AFTER REMOVAL .................... ... 17
INSTALLATION ................................................ ... 17
INSPECTION AFTER INSTALLATION ............. ... 17
Removal and Installation (Motor Driven Type) .... ... 18
REMOVAL ........................................................ ... 18
INSTALLATION ................................................ ... 18
WATER PUMP ....................................................... ... 19
Removal and Installation ..................................... ... 19
REMOVAL ........................................................ ... 19
INSPECTION AFTER REMOVAL .................... ... 19
INSTALLATION ................................................ ... 19
INSPECTION AFTER INSTALLATION ............. ... 20
THERMOSTAT AND WATER PIPING ................... ... 21
Removal and Installation ..................................... ... 21
REMOVAL ........................................................ ... 21
INSPECTION AFTER REMOVAL .................... ... 22
INSTALLATION ................................................ ... 22
INSPECTION AFTER INSTALLATION ............. ... 22
SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 23
Standard and Limit ............................................... ... 23
ENGINE COOLANT CAPACITY (APPROXI-
MATE) ............................................................... ... 23
THERMOSTAT ................................................. ... 23
RADIATOR ....................................................... ... 23
CO-4Revision: November 2009
PREPARATION
2006 QX56
PREPARATIONPFP:00002
Special Service ToolsEBS00RE4
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsEBS00RE5
Tool number
(Kent-Moore No.)
Tool nameDescription
KV10111100
(J-37228)
Seal cutter Removing steel oil pan and rear timing chain
case
WS39930000
( — )
Tube pressure Pressing the tube of liquid gasket
EG17650301
(J-33984-A)
Radiator cap tester adapter Adapting radiator cap tester to radiator cap
and radiator filler neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
KV991J0070
(J-45695)
Coolant refill tool For refilling engine cooling system
KV991J0010
(J-23688)
Engine coolant refractometer Checking concentration of ethylene glycol in
engine coolant
NT046
S-NT052
S-NT564
LMA053
WBIA0539E