CO-20Revision: November 2009
WATER PUMP
2006 QX56
After installation bleed the air from the cooling system. Refer to CO-11, "REFILLING ENGINE COOLANT"
.
INSPECTION AFTER INSTALLATION
Check for leaks of engine coolant. Refer to CO-10, "CHECKING COOLING SYSTEM FOR LEAKS" .
Start and warm up engine. Visually check for leaks of the engine coolant.
CO-22Revision: November 2009
THERMOSTAT AND WATER PIPING
2006 QX56
CAUTION:
Perform when the engine is cold.
2. Remove the air duct and resonator assembly. Refer to EM-15, "
Removal and Installation" .
3. Remove the engine room cover using power tool.
4. Disconnect the heater hose (heater core side).
5. Remove the heater hose bracket.
6. Disconnect the water cut valve connector.
7. Remove the water cut valve.
INSPECTION AFTER REMOVAL
Place a thread so that it is caught in the valve of the thermostat.
Immerse fully in a container filled with water. Heat while stirring.
The valve opening temperature is the temperature at which the
valve opens and falls from the thread.
Continue heating. Check the full-open lift amount.
After checking the full-open lift amount, lower the water temper-
ature and check the valve closing temperature.
Standard values:
INSTALLATION
Installation is in the reverse order of removal.
Installation of Thermostat
Install the thermostat with the whole circumference of each
flange part fit securely inside the rubber ring as shown.
Install the thermostat with the jiggle valve facing upwards.
Installation of Water Outlet Pipe and Heater Pipe
First apply a neutral detergent to the O-rings, then quickly insert the insertion parts of the water outlet pipe and
heater pipe into the installation holes.
INSPECTION AFTER INSTALLATION
Check for leaks of the engine coolant. Refer to CO-10, "CHECKING COOLING SYSTEM FOR LEAKS" .
Start and warm up the engine. Visually check for leaks of the engine coolant.
SLC252B
Thermostat
Valve opening temperature 80 - 84°C (176 - 183° F)
Full-open lift amount More than 10 mm/ 95°C (0.39 in/ 203°F)
Valve closing temperature 77°C (171°F) or higher
KBIA2502E
DI-1
DRIVER INFORMATION SYSTEM
K ELECTRICAL
CONTENTS
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PRECAUTION .......................................................
..... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
PREPARATION ...................................................... ..... 4
Commercial Service Tool .................................... ..... 4
COMBINATION METERS ...................................... ..... 5
System Description ............................................. ..... 5
UNIFIED METER CONTROL UNIT ................. ..... 5
POWER SUPPLY AND GROUND CIRCUIT ... ..... 6
WATER TEMPERATURE GAUGE ................... ..... 6
ENGINE OIL PRESSURE GAUGE .................. ..... 6
A/T OIL TEMPERATURE GAUGE ................... ..... 6
VOLTAGE GAUGE ........................................... ..... 6
TACHOMETER ................................................ ..... 6
FUEL GAUGE ....................................................... 6
SPEEDOMETER .............................................. ..... 6
CAN COMMUNICATION SYSTEM DESCRIP-
TION ................................................................. ..... 6
Component Parts and Harness Connector Location ..... 7
Combination Meter .............................................. ..... 8
CHECK ............................................................. ..... 8
Schematic ........................................................... ..... 9
Wiring Diagram — METER — ............................. ... 10
Terminals and Reference Value for Combination
Meter ................................................................... ... 12
Meter/Gauge Operation and Odo/Trip Meter ...... ... 13
SELF-DIAGNOSIS FUNCTION ....................... ... 13
HOW TO INITIATE COMBINATION METER
SELF- DIAGNOSIS MODE .............................. ... 13
COMBINATION METER SELF-DIAGNOSIS
MODE FUNCTIONS ........................................ ... 13
How to Proceed With Trouble Diagnosis ............. ... 17
Diagnosis Flow .................................................... ... 17
Power Supply and Ground Circuit Inspection ..... ... 18
Symptom Chart ................................................... ... 19
Vehicle Speed Signal Inspection ......................... ... 19
Engine Oil Pressure Signal Inspection ................ ... 19
Water Temperature Signal Inspection ................. ... 21
Engine Speed Signal Inspection ......................... ... 21Fuel Level Sensor Unit Inspection .......................
... 22
FUEL LEVEL SENSOR UNIT .......................... ... 22
LOW-FUEL WARNING LAMP .......................... ... 22
Fuel Gauge Fluctuates, Indicates Wrong Value, or
Varies ................................................................... ... 24
Fuel Gauge Does Not Move to Full-position ........ ... 24
Electrical Components Inspection ....................... ... 25
FUEL LEVEL SENSOR UNIT CHECK ............. ... 25
Removal and Installation of Combination Meter .. ... 25
COMPASS AND THERMOMETER ........................ ... 26
System Description .............................................. ... 26
OUTSIDE TEMPERATURE DISPLAY .............. ... 26
DIRECTION DISPLAY ...................................... ... 26
Wiring Diagram — COMPAS — .......................... ... 27
Trouble Diagnoses .............................................. ... 28
PRELIMINARY CHECK FOR THERMOMETER ... 28
INSPECTION/COMPASS AND THERMOME-
TER .................................................................. ... 28
Calibration Procedure for Compass .................... ... 29
CORRECTION FUNCTIONS OF COMPASS ... ... 29
INITIAL CORRECTION PROCEDURE FOR
COMPASS ........................................................ ... 30
WARNING LAMPS ................................................. ... 31
Schematic ............................................................ ... 31
Wiring Diagram — WARN — ............................... ... 32
Oil Pressure Warning Lamp Stays Off (Ignition
Switch ON) .......................................................... ... 38
Oil Pressure Warning Lamp Does Not Turn Off (Oil
Pressure Is Normal) ............................................. ... 40
A/T INDICATOR ..................................................... ... 41
Wiring Diagram — AT/IND — .............................. ... 41
A/T Indicator Does Not Illuminate ........................... 42
WARNING CHIME .................................................. ... 43
Component Parts and Harness Connector Location ... 43
System Description .............................................. ... 44
FUNCTION ....................................................... ... 44
IGNITION KEY WARNING CHIME .................. ... 44
LIGHT WARNING CHIME ................................ ... 44
SEAT BELT WARNING CHIME ........................ ... 44
CAN Communication System Description ........... ... 45
COMBINATION METERSDI-13
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Meter/Gauge Operation and Odo/Trip MeterEKS00BC0
SELF-DIAGNOSIS FUNCTION
The following items can be checked during Combination Meter Self-Diagnosis Mode.
Gauge sweep and present gauge values.
Illuminates all odometer, fuel, and engine temperature segments.
Illuminates all micro controlled lamps/LED's regardless of switch configuration.
Displays estimated present battery voltage.
Displays seat belt buckle switch LH status.
HOW TO INITIATE COMBINATION METER SELF- DIAGNOSIS MODE
NOTE:
Once entered, Combination Meter Self-Diagnosis Mode will function with the ignition switch in ON or START.
Combination Meter Self-Diagnosis Mode will exit upon turning the ignition switch to OFF or ACC.
To initiate Combination Meter Self-Diagnosis Mode, refer to the following procedure.
1. Turn the ignition switch ON, while holding the odometer/trip meter switch for 5 - 8 seconds.
NOTE:
If the diagnosis function is activated the odometer/trip meter will display tESt.
COMBINATION METER SELF-DIAGNOSIS MODE FUNCTIONS
To interpret Combination Meter Self-Diagnosis Mode functions, refer to the following table.
Event Odometer Display Description of Test/Data Notes:
Odometer/trip meter A/B
switch held from 5 to 8
seconds (or until
released) tESt
Initiating self-diagnosis mode
Odometer/trip meter A/B
switch engaged and
released = next test
requested rXXXX, FAILReturn to normal opera-
tion of all lamps/LEDs and
displays hex ROM rev. If
a ROM checksum fault
exists, display alternates
between "r XXXX" and
"FAIL".
Next test requested nrXXXX Displays hex ROM rev as
stored in NVM.
Next test requested Sc1XX Displays 8-bit software
configuration value in Hex
format.Bit Coding
7-3 = reserved for future use
2 = TCS/VDC 0 = not present
1 = present
1 = Shift type 0 = Column shift
1 = Floor shift
0 = ICC 0 = not present
1 = present
Next test requested Sc2XX Displays 8-bit software
configuration value in Hex
format.Bit coding
7-0 = Reserved for future use
Next test requested EprXX Displays 8-bit software
configuration value in Hex
format.Bit Coding
7-2 = reserved for future use
1 = A/T Oil Temp (gauge)
0 = not present
1 = present
1 = Odo Units 0 = kilometers
1 = miles
Next test requested 1nFXX Displays 8-bit market info
value in Hex format.$31 = USA
$2A = Canada
Next test requested cYLXX Displays 8-bit engine con-
figuration value in Hex
format.$08 = 8 cylinder
$06 = 6 cylinder
DI-14
COMBINATION METERS
Revision: November 20092006 QX56
Next test requested bulbIlluminates all micro-con-
trolled lamps/LEDs
regardless of SW configu-
ration.
Next test requested D-HI Meter/LCD Illumination.
Next test requested (All segments illuminated) Lights all odometer/trip
meter, fuel, and engine
temperature display seg-
ments.Full daytime brightness all
LCD segments active
Next test requested N-HI Meter/LCD Illumination.
Next test requested (All segments illuminated) Lights all odometer/trip
meter, fuel, and engine
temperature display seg-
ments.Full nighttime brightness all
LCD segments active
Next test requested N-LO Meter/LCD Illumination.
Next test requested (All segments illuminated) Lights all odometer/trip
meter, fuel, and engine
temperature display seg-
ments.Min. nighttime brightness all
LCD segments active
Next test requested dS XX Current dimming step. 1-21
Next test requested EE XX, FAIL Hex EE level. If EE
checksum fault exists,
display alternates
between "EE XX" and
"FAIL".
Next test requested dtXXXX Hex coding of final manu-
facturing test date.
Next test requested GAGE Performs sweep of all
gauges, then displays
present gauge values.
Performs checksum tests
on ROM and EE.Gauges sweep within 10 sec-
onds
Next test requested FFXXXX Displays 16-bit fuel flow
constant "Q" in tenths of
cc/min in Hex format.$0000 - $FFFF
Next test requested tF Displays 16-bit tire factor
"A" in hundredths in Hex
format.$0000 - $FFFF
Next test requested oP Current oil pressure value
in A/D counts in hex for-
mat.
$00 - $FF
Next test requested ot1XX Displays oil pressure tell-
tale "on" threshold in A/D
counts in Hex format.$00 - $FF
Next test requested ot0XX Displays oil pressure tell-
tale "off" threshold in A/D
counts in Hex format.$00 - $FF
Next test requested XXXXX Raw uncompensated
english speed value in
hundredths of MPH.
Speedometer indicates
present speed.Will display "-----" if message is
not received. Will display
"99999" if data received is
invalid
Next test requested XXXXX Raw uncompensated
metric speed value in
hundredths of KPH.
Speedometer indicates
present speed.Will display "-----" if message is
not received. Will display
"99999" if data received is
invalid
Event Odometer Display Description of Test/Data Notes:
COMBINATION METERSDI-19
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Symptom ChartEKS00BC4
Vehicle Speed Signal InspectionEKS00BC5
1. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) SELF-DIAGNOSIS
Refer to BRC-29, "
SELF-DIAGNOSIS" .
OK or NG
OK >> Replace the combination meter. Refer to IP-13, "COMBINATION METER" .
NG >> Perform "Diagnostic Procedure" for displayed DTC. Refer to BRC-11, "
TROUBLE DIAGNOSIS" .
Engine Oil Pressure Signal Inspection EKS00BC6
1. CHECK OIL PRESSURE SENSOR SIGNAL
1. Turn ignition switch ON.
2. Check voltage between combination meter harness connector M24 terminal 20 and ground.
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2. CHECK OIL PRESSURE SENSOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect combination meter connector M24 and oil pressure sensor connector F4.
3. Check continuity between combination meter harness connector M24 terminal 16 and oil pressure sensor harness connector F4
terminal 3.
OK or NG
OK >> Replace the combination meter. Refer to IP-13, "COM-
BINATION METER" .
NG >> Repair harness or connector.
Trouble phenomenon Possible cause
Improper tachometer indication. Refer to DI-21, "
Engine Speed Signal Inspection" .
Improper water temperature gauge indication. Refer to DI-21, "
Water Temperature Signal Inspection" .
Improper speedometer or odometer. Refer to DI-19, "
Vehicle Speed Signal Inspection" .
Improper fuel gauge indication. Refer to DI-22, "
Fuel Level Sensor Unit Inspection" .
Fuel warning lamp indication is irregular.
Improper A/T oil temperature gauge indication Refer to
AT-127, "
DTC P1710 A/T FLUID TEMPERATURE SEN-
SOR CIRCUIT" .
Improper voltage gauge indication Replace combination meter. Refer to IP-13, "
COMBINATION
METER" .
More than one gauge does not give proper indication.
Improper A/T position indication. Refer to DI-41, "
A/T INDICATOR" .
Illumination control does not operate properly. Refer to LT-157, "
ILLUMINATION" .
Terminals
Condition Voltage (V)
(+)
(– )
Connector Terminal
M24 20 Ground When ignition switch is in ON
position. (Engine stopped)
Ye s
Engine running. (Idle speed) Yes
WKIA1833E
Continuity should exist.
WKIA1837E
COMBINATION METERSDI-21
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6. CHECK OIL PRESSURE SENSOR GROUND CIRCUIT
Check continuity between combination meter harness connector
M24 terminal 16 and ground.
OK or NG
OK >> Replace oil pressure sensor.
NG >> Repair harness or connector.
Water Temperature Signal Inspection EKS00BC7
1. CHECK ECM SELF-DIAGNOSIS
Perform ECM self-diagnosis. Refer to EC-118, "
SELF-DIAG RESULTS MODE" .
OK or NG
OK >> Replace the combination meter. Refer to IP-13, "COMBINATION METER" .
NG >> Perform "Diagnostic procedure" for displayed DTC. Refer to EC-83, "
TROUBLE DIAGNOSIS" .
Engine Speed Signal Inspection EKS00BC8
1. CHECK ECM SELF-DIAGNOSIS
Perform ECM self-diagnosis. Refer to EC-118, "
SELF-DIAG RESULTS MODE" .
OK or NG
OK >> Replace the combination meter. Refer to IP-13, "COMBINATION METER" .
NG >> Perform "Diagnostic procedure" for displayed DTC. Refer to EC-83, "
TROUBLE DIAGNOSIS" .
Continuity should not exist.
WKIA2685E
DI-38
WARNING LAMPS
Revision: November 20092006 QX56
Oil Pressure Warning Lamp Stays Off (Ignition Switch ON)EKS00BCK
1. CHECK OIL PRESSURE SENSOR SIGNAL
1. Turn ignition switch ON.
2. Check voltage between combination meter harness connector M24 terminal 20 and ground.
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2. CHECK OIL PRESSURE SENSOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect combination meter connector M24 and oil pressure sensor connector F4.
3. Check continuity between combination meter harness connector M24 terminal 16 and oil pressure sensor harness connector F4
terminal 3.
OK or NG
OK >> Replace the combination meter. Refer to IP-13, "COM-
BINATION METER" .
NG >> Repair harness or connector.
3. CHECK OIL PRESSURE SENSOR REFERENCE VOLTAGE
1. Turn ignition switch OFF.
2. Disconnect oil pressure sensor connector F4.
3. Turn ignition switch ON.
4. Check voltage between combination meter harness connector M24 terminal 22 and ground.
OK or NG
OK >> GO TO 4.
NG >> Replace the combination meter. Refer to IP-13, "
COM-
BINATION METER" .
Terminals
Condition Voltage (V)
(+)
(– )
Connector Terminal
M24 20 Ground When ignition switch is in ON
position. (Engine stopped)
Ye s
Engine running. (Idle speed) Yes
WKIA1833E
Continuity should exist.
WKIA1837E
Voltage : Approx. 5V
WKIA1834E