2006 INFINITI M35 Body

BL-4Revision: 2006 January2006 M35/M45 Terminals and Reference Value for BCM ..............213
CONSULT-II Function (BCM) ................................214
CONSULT-II INSPECTION PROCEDURE ........214
DATA MONITOR ................................................215
ACTIVE TEST ...................................................215
Trouble Diagnosis .................................................216
TRUNK DOSE NOT OPEN WITH TRUNK LID
OPENER SWITCH / WITH INTELLIGENT KEY .216
VEHICLE SECURITY (THEFT WARNING) SYSTEM .220
Component Parts and Harness Connector Location .220
System Description ...............................................222
DESCRIPTION ..................................................222
POWER SUPPLY AND GROUND CIRCUIT .....223
INITIAL CONDITION TO ACTIVATE THE SYS-
TEM ...................................................................223
VEHICLE SECURITY SYSTEM ALARM OPER-
ATION ................................................................224
VEHICLE SECURITY SYSTEM DEACTIVATION .224
PANIC ALARM OPERATION .............................224
CAN Communication System Description ............224
CAN Communication Unit .....................................224
Schematic .............................................................225
Wiring Diagram —VEHSEC— ..............................226
Terminals and Reference Value of BCM ...............232
Terminals and Reference Value of IPDM E/R .......232
CONSULT-II Function (BCM) ................................233
CONSULT-II APPLICATION ITEM .....................234
Trouble Diagnosis Work Flow ...............................235
Preliminary Check ................................................235
Trouble Diagnosis Symptom Chart .......................237
Diagnostic Procedure 1 ........................................238
DOOR SWITCH CHECK ...................................238
HOOD SWITCH CHECK ...................................241
TRUNK ROOM LAMP SWITCH CHECK ..........243
Diagnostic Procedure 2 ........................................245
SECURITY INDICATOR LAMP CHECK ............245
Diagnostic Procedure 3 ........................................246
FRONT DOOR KEY CYLINDER SWITCH
CHECK ..............................................................246
Diagnostic Procedure 4 ........................................246
VEHICLE SECURITY HORN ALARM CHECK . 246
Diagnostic Procedure 5 ........................................247
VEHICLE SECURITY HEADLAMP ALARM
CHECK ..............................................................247
Diagnostic Procedure 6 ........................................247
DOOR LOCK AND UNLOCK SWITCH CHECK .247
Diagnostic Procedure 7 ........................................247
VEHCLE SECURITY HAZARD LAMP ALARM
CHECK ..............................................................247
IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-
NATS) ......................................................................248
Component Parts and Harness Connector Location .248
System Description ...............................................250
DESCRIPTION ..................................................250
PRECAUTIONS FOR KEY REGISTRATION ....250
SECURITY INDICATOR ....................................250
Operation Description ...........................................251
SYSTEM DIAGRAM ..........................................251
OPERATION WHEN INSERTING TO KEY SLOT .251OPERATION WHEN INTELLIGENT KEY IS
CARRIED ...........................................................251
PUSH-BUTTON IGNITION SWITCH OPERA-
TION PROCEDURE ..........................................251
ECM Re-Communicating Function .......................252
Schematic .............................................................254
Wiring Diagram — NATS — ..................................256
Terminals and Reference Value for Intelligent Key
Unit ........................................................................264
Terminals and Reference Value for Steering Lock
Unit ........................................................................266
Terminals and Reference Value for BCM ..............266
Terminals and Reference Value for IPDM E/R ......267
Terminals and Reference Value for PDU ..............267
CONSULT-II ..........................................................268
CONSULT-II INSPECTION PROCEDURE ........268
CONSULT-II DIAGNOSTIC TEST MODE FUNC-
TION ..................................................................270
HOW TO READ SELF-DIAGNOSTIC RESULTS .270
“NATS V5.0” SELF-DIAGNOSTIC RESULTS
ITEM CHART .....................................................271
“NATS BCM OR S/ENT” SELF-DIAGNOSTIC
RESULTS ITEM CHART ....................................271
“NATS I-KEY” SELF-DIAGNOSTIC RESULTS
ITEM CHART .....................................................272
Work Flow .............................................................272
Trouble Diagnoses Flow Chart for IVIS (NATS) ....275
Symptom Chart for Security Indicator ...................277
CONDITIONS OF VEHICLE (OPERATING CON-
DITIONS) ...........................................................277
Check Security Indicator Harness .........................277
DTC P1612 CHAIN of ECM-IMMU .......................278
DTC P1611 ID DISCORD, IMM-ECM ...................280
Removal and Installation of Key Slot ....................280
REMOVAL ..........................................................280
INSTALLATION ..................................................280
INTEGRATED HOMELINK TRANSMITTER ...........281
Wiring Diagram —TRNSCV— ..............................281
Trouble Diagnoses ................................................282
DIAGNOSTIC PROCEDURE .............................282
BODY REPAIR ........................................................284
Body Exterior Paint Color ......................................284
Body Component Parts .........................................285
UNDERBODY COMPONENT PARTS ...............285
BODY COMPONENT PARTS ............................287
Corrosion Protection ..........................................
...289
DESCRIPTION ..................................................289
UNDERCOATING ..............................................290
Body Sealing .........................................................291
DESCRIPTION ..................................................291
Body Construction .................................................294
BODY CONSTRUCTION ...................................294
Body Alignment .....................................................295
BODY CENTER MARKS ...................................295
PANEL PARTS MATCHING MARKS .................296
DESCRIPTION ..................................................297
ENGINE COMPARTMENT ................................298
UNDERBODY ....................................................300
PASSENGER COMPARTMENT ........................302

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Revision: 2006 January2006 M35/M45 REAR BODY .....................................................304
Handling Precautions for Plastics ........................306
HANDLING PRECAUTIONS FOR PLASTICS ..306
LOCATION OF PLASTIC PARTS .....................307
Precautions in Repairing High Strength Steel ......309
HIGH STRENGTH STEEL (HSS) USED IN NIS-
SAN VEHICLES ................................................309
Replacement Operations .....................................313
DESCRIPTION ..................................................313
HOODLEDGE ...................................................316
FRONT SIDE MEMBER (2WD) ........................318
FRONT SIDE MEMBER (AWD) ........................320
FRONT SIDE MEMBER (2WD) (PARTIAL REPLACEMENT) ..............................................322
FRONT SIDE MEMBER (AWD) (PARTIAL
REPLACEMENT) ..............................................323
FRONT PILLAR .................................................324
CENTER PILLAR ..............................................326
OUTER SILL .....................................................327
REAR FENDER .................................................330
REAR PANEL ....................................................332
REAR FLOOR REAR ........................................333
REAR SIDE MEMBER EXTENSION .................335

BL-10
SQUEAK AND RATTLE TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle “twist”.
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on A/T model).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool
(Chassis Ear: J-39570, Engine Ear and mechanics stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:
removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fastener can be broken
or lost during the repair, resulting in the creation of new noise.
tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only
temporarily.
feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
noise.
placing a piece of paper between components that you suspect are causing the noise.
looking for loose components and contact marks.
Refer to BL-11, "
Generic Squeak and Rattle Troubleshooting" .
REPAIR THE CAUSE
If the cause is a loose component, tighten the component securely.
If the cause is insufficient clearance between components:
–separate components by repositioning or loosening and retightening the component, if possible.
–insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or ure-
thane tape. A Nissan Squeak and Rattle Kit (J-43980) is available through your authorized Nissan Parts
Department.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
NOTE:
Always check with the Parts Department for the latest parts information.
The following materials are contained in the Nissan Squeak and Rattle Kit (J-43980). Each item can be
ordered separately as needed.
URETHANE PADS [1.5 mm (0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100
135 mm (3.945.31 in)/76884-71L01: 6085 mm (2.363.35 in)/76884-
71L02: 15
25 mm (0.590.98 in)
INSULATOR (Foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.
73982-9E000: 45 mm (1.77 in) thick, 50
50 mm (1.971.97 in)/73982-
50Y00: 10 mm (0.39 in) thick, 50
50 mm (1.971.97 in)

HOOD
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Revision: 2006 January2006 M35/M45
Removal and Installation of Hood AssemblyNIS001WK
REMOVAL
1. Support the hood lock assembly with a proper material to pre-
vent it from falling.
WAR NING :
Body injury may occur if no supporting rod is holding the
hood open when removing the hood stay.
2. Remove stud balls on the hood stays at the hood side.
3. Remove the hinge mounting nuts on the hood to remove the
hood assembly.
CAUTION:
Operate with two workers, because of its heavy weight.
1. Hood stay 2. Hood hinge 3. Hood assembly
4. Hood insulator 5. Hood front sealing rubber
PIIB5795E
PIIB5797E
PIIB5796E

BL-18
HOOD
Revision: 2006 January2006 M35/M45
INSTALLETION
Install in the reverse order of removal.
CAUTION:
Before installing hood hinge, apply anticorrosive agent onto the mounting surface of the vehicle
body.
After installing, perform hood fitting adjustment. Refer to BL-15, "Fitting Adjustment" .
Removal and Installation of Hood Lock ControlNIS001WL
REMOVAL
1. Remove the front grill. Refer to EI-16, "FRONT GRILLE" .
2. Remove the fender protector. Refer to EI-20, "
FENDER PROTECTOR" .
3. Disconnect hood lock switch harness connector.
4. Remove the hood lock assembly mounting bolts.
1. Hood lock cable 2. Hood lock assembly 3. Hood ledge reinforcement
4. Clip
PIIB5798E
PIIB3876J
PIIB5799E

BL-20
HOOD
Revision: 2006 January2006 M35/M45
Hood Lock Control InspectionNIS001WM
CAUTION:
If the hood lock cable is bent or deformed, replace it.
1. Check that the secondary latch is properly engaged with the secondary striker (B: 6.8 mm (0.268 in)
shown in the figure) with hood's own weight.
2. While operating the hood opener, carefully check that the front end of the hood is raised by approx. 20
mm (0.79 in). Also check that the hood opener returns to the original position.
3. Check that the hood opener operating is 294 N (30 kg) or below.
4. Install as static closing face of hood is 392 – 441 Nꞏm (35– 44 kg-m).
5. Check the hood lock lubrication condition. If necessary, apply
“body grease” to the points shown in the figure.
1. Hood striker 2. Primary latch 3. Secondary striker
4. Secondary latch
PIIB5794E
PIIB5803E

FRONT FENDER
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Revision: 2006 January2006 M35/M45
FRONT FENDERPFP:63100
Removal and InstallationNIS001WO
REMOVAL
1. Remove the front bumper. Refer to EI-11, "Removal and Installation" .
2. Remove the headlamp. Refer to LT-41, "
Removal and Installation" .
3. Remove the turn signal lamp. Refer to LT-229, "
Removal and Installation of Front Turn Signal Lamp" .
4. Remove the front fender protector. Refer to EI-20, "
FENDER PROTECTOR" .
5. Remove the center mud guard. Refer toEI-22, "
Removal and Installation" .
6. Remove the mounting bolt and remove the front fender.
CAUTION:
While removing use a shop cloth to protect body from damaging.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
After installing, apply touch-up paint (the body color) onto the head of the front fender mounting
bolts.
After installing, check front fender adjustment. Refer to BL-15, "Fitting Adjustment" and BL-190,
"Fitting Adjustment" .
PIIB3893J

POWER DOOR LOCK SYSTEM
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Revision: 2006 January2006 M35/M45
System DescriptionNIS001WQ
Power is supplied at all times
through 50A fusible link (letter F , located in the fuse and fusible link box).
to BCM terminal 55,
through 10A fuse [No. 21, located in the fuse block (J/B)]
to BCM terminal 42.
When ignition switch is in ACC or ON position, power is supplied
through 10A fuse [No. 6, located in fuse block (J/B)]
to BCM terminal 11.
When ignition switch is in ON or START position, power is supplied
through 15A fuse [No. 1, located in fuse block (J/B)]
to BCM terminal 38.
Ground is supplied
to BCM terminal 52
through body grounds M16 and M70.
When the door is locked or unlocked with power window main switch (door lock and unlock switch), ground is
supplied
to CPU of power window main switch
through power window main switch (door lock and unlock switch) terminal 17
through grounds M16 and M70.
Then power window main switch (door lock and unlock switch) operation signal is sent.
to BCM terminal 22
from power window main switch (door lock and unlock switch) terminal 14
When the door is locked or unlocked with power window sub-switch (front passenger side) (door lock and
unlock switch), ground is supplied
to CPU of power window sub-switch
through power window sub-switch (front passenger side) (door lock and unlock switch) terminal 11
through grounds M16 and M70.
Then power window sub-switch (front passenger side) (door lock and unlock switch) operation signal is sent
to BCM terminal 22
from power window sub-switch (front passenger side) (door lock and unlock switch) terminal 16.
When the door is locked with front door key cylinder switch (driver side), ground is supplied
to CPU of power window main switch
through power window main switch (door lock and unlock switch) terminal 4
through front door key cylinder switch (driver side) terminals 6 and 4
through grounds M16 and M70.
Then front door key cylinder switch (driver side) operation signal (lock) is sent
to BCM terminal 22
from power window main switch (door lock and unlock switch) terminal 14
When the door is unlocked with front door key cylinder switch (driver side), ground is supplied
to CPU of power window main switch
through power window main switch (door lock and unlock switch) terminal 6
through front door key cylinder switch (driver side) terminals 5 and 4
through grounds M16 and M70.
Then front door key cylinder switch (driver side) operation signal (unlock) is sent
to BCM terminal 22
from power window main switch (door lock and unlock switch) terminal 14
BCM is connected to power window main switch and power window sub-switch as serial link.