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PRECAUTIONS
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5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button ignition switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT-II.
Precautions for WorkNIS001WD
After removing and installing the opening/closing parts, be sure to carry out fitting adjustments to check
their operational.
Check the lubrication level, damage, and wear of each part. If necessary, grease or replace it.
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SQUEAK AND RATTLE TROUBLE DIAGNOSIS
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INSULATOR (Light foam block)
80845-71L00: 30 mm (1.18 in) thick, 30
50 mm (1.181.97 in)
FELT CLOTHTAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15
25 mm (0.590.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll
The following materials, not found in the kit, can also be used to repair squeaks and rattles.
UHMW (TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in place of UHMW tape that will be visible or not fit. Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingNIS001WH
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. The cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from
the Nissan Squeak and Rattle Kit (J-43980) to repair the noise.
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HOOD
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Removal and Installation of Hood AssemblyNIS001WK
REMOVAL
1. Support the hood lock assembly with a proper material to pre-
vent it from falling.
WAR NING :
Body injury may occur if no supporting rod is holding the
hood open when removing the hood stay.
2. Remove stud balls on the hood stays at the hood side.
3. Remove the hinge mounting nuts on the hood to remove the
hood assembly.
CAUTION:
Operate with two workers, because of its heavy weight.
1. Hood stay 2. Hood hinge 3. Hood assembly
4. Hood insulator 5. Hood front sealing rubber
PIIB5795E
PIIB5797E
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BL-18
HOOD
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INSTALLETION
Install in the reverse order of removal.
CAUTION:
Before installing hood hinge, apply anticorrosive agent onto the mounting surface of the vehicle
body.
After installing, perform hood fitting adjustment. Refer to BL-15, "Fitting Adjustment" .
Removal and Installation of Hood Lock ControlNIS001WL
REMOVAL
1. Remove the front grill. Refer to EI-16, "FRONT GRILLE" .
2. Remove the fender protector. Refer to EI-20, "
FENDER PROTECTOR" .
3. Disconnect hood lock switch harness connector.
4. Remove the hood lock assembly mounting bolts.
1. Hood lock cable 2. Hood lock assembly 3. Hood ledge reinforcement
4. Clip
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PIIB5799E
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HOOD
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5. Disconnect the hood lock cable from the hood lock, and clip it from the hood ledge.
6. Remove the mounting screws with power tool, and remove the hood opener.
7. Remove the grommet on the dash board, and pull the hood lock cable toward the passenger compart-
ment.
CAUTION:
While pulling, be careful not to damage (peeling) the outside of the hood lock cable.
INSTALLATION
1. Pull the hood lock cable through the panel hole to the engine compartment.
CAUTION:
Be careful not to bend the cable too much, keeping the
radius 100 mm (3.94 in) or more.
2. Check that the cable is not offset from the positioning grommet,
and push the grommet into the panel hole securely.
3. Apply the sealant to the grommet (at * mark) properly.
4. Install while pulling hood lock cable.
5. Install the hood lock cable securely to the lock.
6. Install hood lock assembly.
CAUTION:
After installing, hood fitting adjustment. Refer to BL-15,
"Fitting Adjustment" .
After installing, the check the hood lock control inspec-
tion Refer to BL-20, "
Hood Lock Control Inspection" .
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BL-20
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Hood Lock Control InspectionNIS001WM
CAUTION:
If the hood lock cable is bent or deformed, replace it.
1. Check that the secondary latch is properly engaged with the secondary striker (B: 6.8 mm (0.268 in)
shown in the figure) with hood's own weight.
2. While operating the hood opener, carefully check that the front end of the hood is raised by approx. 20
mm (0.79 in). Also check that the hood opener returns to the original position.
3. Check that the hood opener operating is 294 N (30 kg) or below.
4. Install as static closing face of hood is 392 – 441 Nꞏm (35– 44 kg-m).
5. Check the hood lock lubrication condition. If necessary, apply
“body grease” to the points shown in the figure.
1. Hood striker 2. Primary latch 3. Secondary striker
4. Secondary latch
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RADIATOR CORE SUPPORT
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RADIATOR CORE SUPPORTPFP:62500
Removal and InstallationNIS001WN
REMOVAL
1. Remove front bumper, bumper reinforcement. Refer toEI-14, "Removal and Installation" .
2. Remove headlamp (LH/RH). Refer to LT- 4 1 , "
Removal and Installation" .
3. Remove air duct. Refer to EM-17, "
Removal and Installation" (VQ35DE models),EM-177, "Removal and
Installation" (VK45DE models).
4. Remove hood lock assembly, then remove hood lock cable. Refer to BL-18, "
Removal and Installation of
Hood Lock Control" .
5. Remove washer tank. Refer to WW-47, "
Removal and Installation of Washer Tank" .
6. Remove ambient sensor. Refer to ATC-126, "
Removal and Installation" .
7. Remove crash zone sensor. Refer to SRS-45, "
Removal and Installation" .
1. Headlamp (RH) 2. Radiator core support side (RH) 3. Washer tank
4. Air guide (RH) 5. Horn (High) 6. Air guide (LH)
7. Radiator core support side (LH) 8. Horn (Low) 9. Headlamp (LH)
10. Radiator core support center 11. Upper radiator bracket (LH) 12. Upper radiator bracket (RH)
13. Power steering tube assembly
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BL-22
RADIATOR CORE SUPPORT
Revision: 2006 January2006 M35/M45
8. Remove air guide (LH/RH).
9. Remove power steering tube assembly. Refer to PS-43, "
Removal and Installation" .
10. Remove horn (High/Low). Refer to WW-54, "
Removal and Installation" .
11. Remove mounting harness clip on radiator core support assembly, the harness is separate.
12. Remove ICC sensor integrated unit. Refer to ACS-69, "
ICC Sensor Integrated Unit" .
13. Remove upper radiator bracket (LH/RH) with power tool.
14. Remove radiator core support side with power tool.
15. Remove radiator core support side (LH/RH) with power tool.
16. Remove radiator core support center.
CAUTION:
Put a wooden block under the radiator assembly to prevent
the radiator assembly from falling.
INSTALLATION
Install in the reverse order of removal.
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