TROUBLE DIAGNOSIS
BRC-55
[VDC/TCS/ABS]
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BRC
Revision: 2006 January2006 M35/M45
Symptom 3 The Braking Distance Is LongNFS000R6
CAUTION:
The stopping distance on slippery road surfaces might be longer with the ABS operating than when
the ABS is not operating.
1. CHECK FUNCTION
Turn ignition switch OFF and disconnect ABS actuator and electric unit (control unit) connector to deactivate
ABS. In this condition, check stopping distance. After inspection, connect connector.
OK or NG
OK >> GO TO procedure 3 “CHECK WHEEL SENSOR AND SENSOR ROTOR” of symptom 1. Refer to
BRC-53, "
Symptom 1 Excessive ABS Function Operation Frequency" .
NG >> Check brake system.
Symptom 4 ABS Function Does Not OperateNFS000R7
CAUTION:
ABS does not operate when speed is 10 km/h (6 MPH) or lower.
1. CHECK ABS WARNING LAMP DISPLAY
Make sure that the ABS warning lamp turns OFF after ignition switch is turned on or when driving.
OK or NG
OK >> GO TO procedure 3 “CHECK WHEEL SENSOR AND SENSOR ROTOR” of symptom 1. Refer to
BRC-53, "
Symptom 1 Excessive ABS Function Operation Frequency" .
NG >> Perform self-diagnosis. Refer to BRC-23, "
Self-Diagnosis" .
Symptom 5 Pedal Vibration or ABS Operation Sound OccursNFS000R8
CAUTION:
Under the following conditions, ABS is activated and vibration is felt when brake pedal is lightly
depressed (just place a foot on it).However, this is normal.
When shifting gears
When driving on slippery road
During cornering at high speed
When passing over bumps or grooves [at approximately 50 mm (1.97 in) or more]
When pulling away just after starting engine [at approximately 10 km/h (6 MPH) or higher]
1. SYMPTOM CHECK 1
Check if there is pedal vibration or operation sound when the engine is started.
Do symptoms occur?
YES >> GO TO 2.
NO >> Perform self -diagnosis. Refer to BRC-23, "
Self-Diagnosis" .
2. SYMPTOM CHECK 2
Check symptoms when electrical component (headlamps, etc.) switches are operated.
Do symptoms occur?
YES >> Check if there is a radio, antenna, antenna lead wire, or wiring close to the control unit. If there is,
move it farther away.
NO >> GO TO procedure 3 “CHECK WHEEL SENSOR AND SENSOR ROTOR” of symptom 1. Refer to
BRC-53, "
Symptom 1 Excessive ABS Function Operation Frequency" .
DI-2Revision: 2006 January2006 M35/M45 A/T INDICATOR ........................................................ 56
System Description ................................................. 56
MANUAL MODE .................................................. 56
NOT MANUAL MODE ......................................... 56
Wiring Diagram — AT/IND — ................................. 57
A/T Indicator Is Malfunction .................................... 59
WARNING CHIME .................................................. ... 60
System Description ................................................. 60
POWER SUPPLY AND GROUND CIRCUIT ....... 60
IGNITION KEY WARNING CHIME (WITH INTEL-
LIGENT KEY) ...................................................... 61
LIGHT WARNING CHIME ................................... 61
SEAT BELT WARNING CHIME ........................... 61
Component Parts and Harness Connector Location ... 62
Schematic ............................................................... 63
Wiring Diagram — CHIME — ................................. 64
Terminals and Reference Value for Combination
Meter ...................................................................... 67
Terminals and Reference Value for Unified Meter
and A/C Amp. ......................................................... 67
Terminals and Reference Value for BCM ................ 68
CONSULT-II Function (BCM) .................................. 69
CONSULT-II BASIC OPERATION ....................... 69
DATA MONITOR .................................................. 70
ACTIVE TEST ..................................................... 71
SELF-DIAG RESULTS ........................................ 71
CONSULT-II Function (METER A/C AMP) ............. 71
Trouble Diagnosis ................................................... 71
HOW TO PERFORM TROUBLE DIAGNOSIS .... 71
PRELIMINARY INSPECTION ............................. 71
SYMPTOM CHART ............................................. 72
Meter Buzzer Circuit Inspection .............................. 72
Lighting Switch Signal Inspection ........................... 73
Front Door Switch (Driver Side) Signal Inspection ... 73
Seat Belt Buckle Switch Signal Inspection ............. 74
Electrical Component Inspection ............................ 76
FRONT DOOR SWITCH (DRIVER SIDE) ........... 76
SEAT BELT BUCKLE SWITCH (DRIVER SIDE) ... 76
CAN COMMUNICATION ........................................... 77
System Description ................................................. 77
CAN Communication Unit ....................................... 77
LANE DEPARTURE WARNING SYSTEM ................ 78
Precautions for Lane Departure Warning (LDW)
system .................................................................... 78
System Description ................................................. 78
LDW SYSTEM OPERATION ............................... 78
POWER SUPPLY AND GROUND CIRCUIT ....... 80
Action Test ...........................................................
... 80
LDW SYSTEM RUNNING TEST ......................... 80
Camera Aiming Adjustment .................................... 81
OUTLINE ............................................................. 81
PREPARATION ................................................... 81TARGET SETTING .............................................. 81
VEHICLE HEIGHT CHECK ................................. 84
AIMING ADJUSTMENT ....................................... 84
Component Parts and Harness Connector Location ... 88
Wiring Diagram — LDW — ..................................... 89
Terminals and Reference Value for LDW Camera
Unit .......................................................................... 91
CONSULT-II Function (LDW) .................................. 91
DESCRIPTION .................................................... 91
CONSULT-II BASIC OPERATION ....................... 91
WORK SUPPORT ............................................... 92
SELF-DIAG RESULTS ......................................... 92
DATA MONITOR .................................................. 93
ACTIVE TEST ...................................................... 94
Trouble Diagnosis ................................................... 95
HOW TO PERFORM TROUBLE DIAGNOSIS .... 95
PRELIMINARY INSPECTION .............................. 95
SYMPTOM CHART .............................................. 96
Power Supply and Ground Circuit Inspection ......... 96
DTC [C1B00] CAMERA UNIT MALF ...................... 97
DTC [C1B01] CAM AIMING INCMP ....................... 97
DTC [C1B02] VHCL SPD DATA MALF ................... 97
DTC [C1B03] ABNRML TEMP DETECT ................ 97
DTC [U1000] CAN COMM CIRCUIT ...................... 98
DTC [U1010] CONTROL UNIT (CAN) .................... 98
LDW Chime Circuit Inspection ................................ 98
LDW Switch Circuit Inspection ................................ 99
LDW Indicator Lamp Circuit Inspection .................102
Turn Signal Input Inspection .................................103
Electrical Component Inspection ..........................103
LDW SWITCH ....................................................103
Removal and Installation for LDW Camera Unit ...103
REMOVAL ..........................................................103
INSTALLATION ..................................................103
Removal and Installation for LDW Chime .............104
REMOVAL ..........................................................104
INSTALLATION ..................................................104
Removal and Installation for LDW Switch .............104
COMPASS ...............................................................105
System Description ...............................................105
DIRECTION DISPLAY .......................................105
Zone Variation Change Procedure ........................105
Correction Functions of the Compass Display ......105
AUTOMATIC CORRECTION .............................105
MANUAL CORRECTION PROCEDURE ...........105
Wiring Diagram – COMPAS – ...............................106
Removal and Installation of Compass ...................107
CLOCK ....................................................................108
Wiring Diagram — CLOCK — ...............................108
Removal and Installation of Clock .........................109
REMOVAL ..........................................................109
INSTALLATION ..................................................109
DI-28
UNIFIED METER AND A/C AMP
Revision: 2006 January2006 M35/M45
UNIFIED METER AND A/C AMPPFP:27760
System DescriptionNKS003UG
For the unified meter and A/C amp., the signal required for controlling the combination meter are integrated in
the A/C auto amp.
COMBINATION METER CONTROL FUNCTION
Unified meter and A/C amp. inputs necessary information for combination meter from each unit with CAN
communication and so on.
Unified meter and A/C amp. outputs signals with communication line (TX, RX) between unified meter and
A/C amp. and combination meter.
Unified meter and A/C amp. corresponds a CONSULT-II function (self-diagnostic results, CAN diagnostic
support monitor and data monitor).
Input/output Signals
Between unified meter and A/C amp. and combination meter.
Unit Input from combination meter Output to combination meter
Unified meter and A/C amp.
Refuel status signal
Low-fuel warning lamp condition signal
Delivery destination data signal
Combination meter receive error signal
Combination meter specifications signal
Odo date signal
Vehicle speed signal
Turn indicator signal
High beam request signal
Ring illumination request signal
Position light request signal
Front fog lamp request signal
SET indicator lamp signal
CRUISE indicator lamp signal
Engine speed signal
Fuel level sensor signal (resistance value)
Engine coolant temperature signal
CAN communication condition signal of A/T
A/T position indicator signal
Manual mode indicator signal
A/T CHECK warning lamp signal
AWD warning lamp signal
Low tire pressure warning lamp signal
VDC OFF indicator lamp signal
SLIP indicator lamp signal
ABS warning lamp signal
Brake warning lamp signal
Malfunction indicator lamp signal
Oil pressure switch signal
Door switch signal
Buzzer request signal
ICC warning lamp signal
Meter display signal
AFS OFF indicator signal
WARNING CHIME
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Revision: 2006 January2006 M35/M45
IGNITION KEY WARNING CHIME (WITH INTELLIGENT KEY)
Refer to BL-55, "WARNING FUNCTION" in intelligent key system.
LIGHT WARNING CHIME
With ignition switch in OFF or ACC position, driver door open, and lighting switch in 1ST or 2ND position, the
light warning chime will sound.
BCM detects ignition switch in OFF or ACC position, front door switch (driver side) ON, and lighting switch
in 1ST or 2ND position. And then transmits buzzer output signal (light warning chime) to unified meter and
A/C amp. with CAN communication line.
Unified meter and A/C amp. transmits buzzer output signal (light warning chime) to combination meter
with communication line.
When combination meter receives buzzer output signal (light warning chime), it sounds the buzzer.
NOTE:
For further details of combination switch, refer to BCS-3, "
COMBINATION SWITCH READING FUNCTION" .
SEAT BELT WARNING CHIME
With ignition switch turned ON and driver seat belt unfastened, seat belt warning chime will sound for approxi-
mately 6 seconds.
BCM receives seat belt buckle switch signal [seat belt buckle switch (driver side) ON] from unified meter
and A/C amp. with CAN communication line.
BCM detects ignition switch turned ON and seat belt buckle switch (driver side) ON. And then transmits
buzzer output signal (seat belt warning chime) to unified meter and A/C amp. with CAN communication
line.
Unified meter and A/C amp. transmits buzzer output signal (seat belt warning chime) to combination
meter with communication line.
When combination meter receives buzzer output signal (seat belt warning chime), it sounds the buzzer.
SKIB3858E
SKIB3859E
DI-68
WARNING CHIME
Revision: 2006 January2006 M35/M45
Terminals and Reference Value for BCMNKS003V4
71 B Ground (Power) ON — 0 V
72 P CAN L — — — Te r m i n a l
No.Wire
colorItemCondition
Reference value
(Approx.) Ignition
switchOperation or condition
Te r m i n a l
No.Wire
colorItemCondition
Reference value
(Approx.) Ignition
switchOperation or condition
2 L/R Combination switch input 5 ONLighting switch is 1ST position
(Wiper dial position 4)
Lighting switch is OFF position 0 V
33 GR Combination switch output 4 ONLighting switch is 1ST position
(Wiper dial position 4)
Lighting switch is OFF position
37 LG Key switch signal OFFIntelligent Key is inserted into
key slot12 V
Intelligent Key is removed from
key slot0 V
38 W Ignition switch ON or START ON — Battery voltage
39 L CAN H — — —
40 P CAN L — — —
42 P Battery power supply OFF — Battery voltage
52 B Ground ON — 0 V
55 W Battery power supply OFF — Battery voltage
62 V Front door switch (driver side) OFFWhen driver side door is
opened (Door switch ON)0 V
When driver side door is closed
(Door switch OFF)12 V
PKIB4957J
PKIB4958J
PKIB4960J
DI-70
WARNING CHIME
Revision: 2006 January2006 M35/M45
4. Touch “BUZZER” or “BCM”.
5. Select “DATA MONITOR”, “ACTIVE TEST” or “SELF-DIAG
RESULTS”.
DATA MONITOR
Operation Procedure
1. Touch “BUZZER” on “SELECT TEST ITEM” screen.
2. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
3. Touch “ALL SIGNALS” or “SELECTION FROM MENU” on “DATA MONITOR” screen.
4. If “SELECTION FROM MENU” is selected, touch the desired monitor item. If “ALL SIGNALS” is selected,
all items required to control are monitored.
5. Touch “START”.
6. During monitoring, touching “RECORD” can start recording the monitored item status.
Display Item List
: Applicable
PKIB4914E
BCIA0031E
ALL SIGNALS Monitors main items.
SELECTION FROM MENU Selects and monitors items.
Display item [Unit] ALL SIGNALSSELECTION
FROM MENUDescription
IGN ON SW [ON/OFF] X X Displays [ON/OFF] condition of ignition switch.
KEY ON SW [ON/OFF] X X Displays [ON/OFF] condition of key switch.
DOOR SW-DR [ON/OFF] X X Displays [ON/OFF] condition of front door switch (driver side).
TAIL LAMP SW [ON/OFF] X X Displays [ON/OFF] condition of lighting switch.
FR FOG SW [ON/OFF] X X Displays [ON/OFF] condition of front fog lamp switch.
BUCKLE SW [ON/OFF] X X Displays [ON/OFF] condition of seat belt buckle switch (driver side).
WARNING CHIME
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Revision: 2006 January2006 M35/M45
ACTIVE TEST
Operation Procedure
1. Touch “BUZZER” on “SELECT TEST ITEM” screen.
2. Touch “ACTIVE TEST” on “SELECT DIAG MODE” screen.
3. Touch the item to be tested, and check the operation.
4. During the operation check, touching “OFF” deactivates the operation.
Display Item List
SELF-DIAG RESULTS
Operation Procedure
1. Touch “BCM” on “SELECT TEST ITEM” screen.
2. Touch “SELF-DIAG RESULTS” on “SELECT DIAG MODE” screen.
3. Self-diagnosis results are displayed.
Display Item List
NOTE:
If “CAN communication [U1000]” is indicated, after printing the monitor item, go to “LAN system”. Refer to
LAN-7, "
Precautions When Using CONSULT-II" .
CONSULT-II Function (METER A/C AMP)NKS003V6
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
NOTE:
For the further details, refer to DI-71, "
CONSULT-II Function (METER A/C AMP)" .
Trouble DiagnosisNKS003V7
HOW TO PERFORM TROUBLE DIAGNOSIS
1. Confirm the symptom and customer complaint.
2. Understand the outline of system. Refer to DI-60, "
System Description" .
3. Perform the preliminary inspection. Refer to DI-71, "
PRELIMINARY INSPECTION" .
4. Referring to trouble diagnosis chart, make sure the cause of the malfunction and repair or replace applica-
ble parts. Refer to DI-72, "
SYMPTOM CHART" .
5. Does warning chime system operate normally? If yes, GO TO 6. If no, GO TO 3.
6. INSPECTION END
PRELIMINARY INSPECTION
1. CHECK BCM (CONSULT-II)
Perform self-diagnosis of BCM. Refer to BCS-13, "
CONSULT-II Function (BCM)" .
Self
-diagnostic results content
No malfunction detected>> GO TO 2.
Malfunction detected>> Check applicable parts, and repair or replace corresponding parts.
Display item Description
LIGHT WARN ALM This test is able to check light warning chime operation.
IGN KEY WARN ALM This test is able to check key warning chime operation.
SEAT BELT WARN TEST This test is able to check seat belt warning chime operation.
Display item [Code] Malfunction is detected when...
CAN communication [U1000] Malfunction is detected in CAN communication.
System Diagnosis mode DescriptionReference
page
METER A/C
AMPSELF-DIAG RESULTSUnified meter and A/C amp. checks the conditions and displays
memorized error.DI-32
DATA MONITOR Displays unified meter and A/C amp. input data in real time.DI-33
DI-72
WARNING CHIME
Revision: 2006 January2006 M35/M45
2. CHECK UNIFIED METER AND A/C AMP. (CONSULT-II)
Perform self-diagnosis of unified meter and A/C amp. Refer to DI-71, "
CONSULT-II Function (METER A/C
AMP)" .
Self
-diagnostic results content
No malfunction detected>> INSPECTION END
Malfunction detected>> Check applicable parts, and repair or replace corresponding parts.
SYMPTOM CHART
Meter Buzzer Circuit InspectionNKS003V8
1. CHECK OPERATION OF METER BUZZER
1. Select “BUZZER” of “BCM” on CONSULT-II.
2. Perform “LIGHT WARN ALM”, “IGN KEY WARN ALM” or “SEAT
BELT WARN TEST” of “ACTIVE TEST”.
Does meter buzzer beep?
YES >> GO TO 3.
NO >> GO TO 2.
2. CHECK UNIFIED METER AND A/C AMP. INPUT SIGNAL
1. Select “METER A/C AMP” on CONSULT-II.
2. With “DATA MONITOR”, confirm “BUZZER” under the condition
of buzzer input. (Seat belt warning chime, turn signal lamp oper-
ate, etc.)
OK or NG
OK >> Replace combination meter.
NG >> Replace BCM. Refer to BCS-17, "
Removal and Installa-
tion of BCM" .
3. CHECK BATTERY POWER SUPPLY OF COMBINATION METER
Check battery power supply of combination meter. Refer to DI-19, "
Power Supply and Ground Circuit Inspec-
tion" in combination meter.
OK or NG
OK >> GO TO 4.
NG >> Repair battery power supply circuit of combination meter.
Symptom Diagnosis/Service procedure
All warning chime systems do not activate. Perform DI-72, "
Meter Buzzer Circuit Inspection" .
Light warning chime does not activate.Perform the following inspections.
1.DI-73, "
Lighting Switch Signal Inspection"
2.DI-73, "Front Door Switch (Driver Side) Signal Inspection"
Replace BCM, found normal function in the above inspections.
Seat belt warning chime does not activate.Perform DI-74, "
Seat Belt Buckle Switch Signal Inspection" .
Replace BCM, found normal function in the above inspection.
SKIA6331E
“BUZZER”
Under the condition of buzzer input : ON
Except above : OFF
PKIA2063E