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Revision: 2006 January2006 M35/M45 DTC P1762 DIRECT CLUTCH SOLENOID VALVE .155
Description ...........................................................155
CONSULT-II Reference Value ..............................155
On Board Diagnosis Logic ...................................155
Possible Cause ....................................................155
DTC Confirmation Procedure ...............................155
Diagnostic Procedure ...........................................156
DTC P1764 DIRECT CLUTCH SOLENOID VALVE
FUNCTION ..............................................................157
Description ...........................................................157
CONSULT-II Reference Value ..............................157
On Board Diagnosis Logic ...................................157
Possible Cause ....................................................157
DTC Confirmation Procedure ...............................157
Diagnostic Procedure ...........................................158
DTC P1767 HIGH AND LOW REVERSE CLUTCH
SOLENOID VALVE .................................................159
Description ...........................................................159
CONSULT-II Reference Value ..............................159
On Board Diagnosis Logic ...................................159
Possible Cause ....................................................159
DTC Confirmation Procedure ...............................159
Diagnostic Procedure ...........................................160
DTC P1769 HIGH AND LOW REVERSE CLUTCH
SOLENOID VALVE FUNCTION .............................161
Description ...........................................................161
CONSULT-II Reference Value ..............................161
On Board Diagnosis Logic ...................................161
Possible Cause ....................................................161
DTC Confirmation Procedure ...............................161
Diagnostic Procedure ...........................................162
DTC P1772 LOW COAST BRAKE SOLENOID
VALVE .....................................................................163
Description ...........................................................163
CONSULT-II Reference Value ..............................163
On Board Diagnosis Logic ...................................163
Possible Cause ....................................................163
DTC Confirmation Procedure ...............................163
Diagnostic Procedure ...........................................164
DTC P1774 LOW COAST BRAKE SOLENOID
VALVE FUNCTION .................................................165
Description ...........................................................165
CONSULT-II Reference Value ..............................165
On Board Diagnosis Logic ...................................165
Possible Cause ....................................................165
DTC Confirmation Procedure ...............................165
Diagnostic Procedure ..........................................
.166
DTC P1815 MANUAL MODE SWITCH ..................167
Description ...........................................................167
CONSULT-II Reference Value ..............................167
On Board Diagnosis Logic ...................................167
Possible Cause ....................................................167
DTC Confirmation Procedure ...............................167
Wiring Diagram — AT — MMSW .........................168
Diagnostic Procedure ...........................................170
Component Inspection .........................................171
DTC P1841 ATF PRESSURE SWITCH 1 ...............172
Description ...........................................................172
CONSULT-II Reference Value ..............................172On Board Diagnosis Logic ....................................172
Possible Cause .....................................................172
DTC Confirmation Procedure ...............................172
Diagnostic Procedure ...........................................173
DTC P1843 ATF PRESSURE SWITCH 3 ...............174
Description ............................................................174
CONSULT-II Reference Value ..............................174
On Board Diagnosis Logic ....................................174
Possible Cause .....................................................174
DTC Confirmation Procedure ...............................174
Diagnostic Procedure ...........................................175
DTC P1845 ATF PRESSURE SWITCH 5 ...............176
Description ............................................................176
CONSULT-II Reference Value ..............................176
On Board Diagnosis Logic ....................................176
Possible Cause .....................................................176
DTC Confirmation Procedure ...............................176
Diagnostic Procedure ...........................................177
DTC P1846 ATF PRESSURE SWITCH 6 ...............178
Description ............................................................178
CONSULT-II Reference Value ..............................178
On Board Diagnosis Logic ....................................178
Possible Cause .....................................................178
DTC Confirmation Procedure ...............................178
Diagnostic Procedure ...........................................179
MAIN POWER SUPPLY AND GROUND CIRCUIT .180
Wiring Diagram — AT — MAIN ............................180
Diagnostic Procedure ...........................................181
CLOSED THROTTLE POSITION AND WIDE OPEN
THROTTLE POSITION CIRCUIT ............................184
CONSULT-II Reference Value ..............................184
Diagnostic Procedure ...........................................184
BRAKE SIGNAL CIRCUIT ......................................185
CONSULT-II Reference Value ..............................185
Diagnostic Procedure ...........................................185
A/T INDICATOR CIRCUIT .......................................186
Description ............................................................186
CONSULT-II Reference Value ..............................186
Diagnostic Procedure ...........................................186
TROUBLE DIAGNOSIS FOR SYMPTOMS ............187
Wiring Diagram — AT — NONDTC ......................187
A/T CHECK Indicator Lamp Does Not Come On . 190
Engine Cannot Be Started in “P” or “N” Position ..190
In “P” Position, Vehicle Moves When Pushed ......191
In “N” Position, Vehicle Moves ..............................192
Large Shock (“N” to “D” Position) .........................193
Vehicle Does Not Creep Backward in “R” Position .195
Vehicle Does Not Creep Forward in “D” Position . 197
Vehicle Cannot Be Started from D
1 ......................199
A/T Does Not Shift: D
1 D2 ................................201
A/T Does Not Shift: D
2 D3 ................................203
A/T Does Not Shift: D
3 D4 ................................205
A/T Does Not Shift: D
4 D5 ................................207
A/T Does Not Lock-Up ..........................................209
A/T Does Not Hold Lock-Up Condition .................210
Lock-Up Is Not Released ......................................212
Engine Speed Does Not Return to Idle ................212
Cannot Be Changed to Manual Mode ..................213
A/T Does Not Shift: 5th Gear
4th Gear ............214
AT-4Revision: 2006 January2006 M35/M45 A/T Does Not Shift: 4th Gear
3rd Gear ............215
A/T Does Not Shift: 3rd Gear
2nd Gear ...........217
A/T Does Not Shift: 2nd Gear
1st Gear ............218
Vehicle Does Not Decelerate by Engine Brake ....220
SHIFT CONTROL SYSTEM ....................................222
Control Device Removal and Installation ..............222
Control Rod Removal and Installation ..................226
Adjustment of A/T Position ...................................227
Checking of A/T Position ......................................228
A/T SHIFT LOCK SYSTEM .....................................229
Description ............................................................229
Shift Lock System Electrical Parts Location .........229
Wiring Diagram — AT — SHIFT ...........................230
Diagnostic Procedure ...........................................232
ON-VEHICLE SERVICE ..........................................236
C o n t r o l V a l v e W i t h T C M a n d A / T F l u i d Te m p e r a t u r e
Sensor 2 ...............................................................236
Parking Components (2WD Models Only) ............248
Rear Oil Seal (VQ35DE Models Only) ..................260
Revolution Sensor Components (2WD Models
Only) .....................................................................261
AIR BREATHER HOSE ...........................................269
Removal and Installation ......................................269
TRANSMISSION ASSEMBLY ................................271
Removal and Installation (2WD Models) ..............271
Removal and Installation (AWD Models) ..............275
OVERHAUL .............................................................278
Components .........................................................278Oil Channel ...........................................................292
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ..........................295
DISASSEMBLY .......................................................298
Disassembly ..........................................................298
REPAIR FOR COMPONENT PARTS ......................318
Oil Pump ...............................................................318
Front Sun Gear, 3rd One-Way Clutch ...................321
Front Carrier, Input Clutch, Rear Internal Gear .....323
Mid Sun Gear, Rear Sun Gear, High and Low
Reverse Clutch Hub ..............................................329
High and Low Reverse Clutch ..............................335
Direct Clutch .........................................................337
ASSEMBLY .............................................................340
Assembly (1) .........................................................340
Adjustment ............................................................356
Assembly (2) .........................................................358
SERVICE DATA AND SPECIFICATIONS (SDS) ....365
General Specifications ......................................... .365
Vehicle Speed at Which Gear Shifting Occurs ......365
Vehicle Speed at Which Lock-Up Occurs/Releases .366
Stall Speed ............................................................366
Line Pressure ........................................................366
A/T Fluid Temperature Sensor ..............................366
Turbine Revolution Sensor ....................................367
Vehicle Speed Sensor A/T (Revolution Sensor) ...367
Reverse Brake ......................................................367
Total End Play .......................................................367
AT-20
A/T CONTROL SYSTEM
Revision: 2006 January2006 M35/M45
Shift MechanismNCS001JO
The A/T uses compact triple planetary gear systems to improve power transmission efficiency, simplify con-
struction and reduce weight.
It also employs an optimum shift control and super wide gear ratios. They improve starting performance and
acceleration during medium and high-speed operation.
CONSTRUCTION
FUNCTION OF CLUTCH AND BRAKE
1. Front brake 2. Input clutch 3. Direct clutch
4. High and low reverse clutch 5. Reverse brake 6. Forward brake
7. Low coast brake 8. 1st one-way clutch 9. Forward one-way clutch
10. 3rd one-way clutch 11. Front sun gear 12. Input shaft
13. Mid internal gear 14. Front internal gear 15. Rear carrier
16. Rear sun gear 17. Mid sun gear 18. Front carrier
19. Mid carrier 20. Rear internal gear 21. Output shaft
22. Parking gear 23. Parking pawl
PCIA0002J
Name of the Part Abbreviation Function
Front brake (1) FR/B Fastens the front sun gear (11).
Input clutch (2) I/CConnects the input shaft (12), the front internal gear (14) and the mid internal
gear (13).
Direct clutch (3) D/C Connects the rear carrier (15) and the rear sun gear (16).
High and low reverse clutch (4) HLR/C Connects the mid sun gear (17) and the rear sun gear (16).
Reverse brake (5) R/B Fastens the rear carrier (15).
Forward brake (6) Fwd/B Fastens the mid sun gear (17).
Low coast brake (7) LC/B Fastens the mid sun gear (17).
1st one-way clutch (8) 1st OWCAllows the rear sun gear (16) to turn freely forward relative to the mid sun gear
(17) but fastens it for reverse rotation.
Forward one-way clutch (9) Fwd OWCAllows the mid sun gear (17) to turn freely in the forward direction but fastens it
for reverse rotation.
3rd one-way clutch (10) 3rd OWCAllows the front sun gear (11) to turn freely in the forward direction but fastens
it for reverse rotation.
A/T CONTROL SYSTEM
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Revision: 2006 January2006 M35/M45
TCM FunctionNCS001JP
The function of the TCM is to:
Receive input signals sent from various switches and sensors.
Determine required line pressure, shifting point, lock-up operation, and engine brake operation.
Send required output signals to the respective solenoids.
CONTROL SYSTEM OUTLINE
The A/T senses vehicle operating conditions through various sensors or signals. It always controls the opti-
mum shift position and reduces shifting and lock-up shocks.
CONTROL SYSTEM DIAGRAM
SENSORS (or SIGNAL)TCMACTUATORS
PNP switch
Accelerator pedal position signal
Closed throttle position signal
Wide open throttle position signal
Engine speed signal
A/T fluid temperature sensor
Revolution sensor
Vehicle speed signal
Manual mode switch signal
Stop lamp switch signal
Turbine revolution sensor
ATF pressure switchShift control
Line pressure control
Lock-up control
Engine brake control
Timing control
Fail-safe control
Self-diagnosis
CONSULT-II communication line
Duet-EA control
CAN systemInput clutch solenoid valve
Direct clutch solenoid valve
Front brake solenoid valve
High and low reverse clutch
solenoid valve
Low coast brake solenoid valve
Torque converter clutch solenoid
valve
Line pressure solenoid valve
A/T CHECK indicator lamp
Back-up lamp relay
Sta r te r re l a y
SCIA5325E
AT-32
A/T CONTROL SYSTEM
Revision: 2006 January2006 M35/M45
CAN CommunicationNCS001JQ
SYSTEM DESCRIPTION
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only. Refer to LAN-34, "
CAN
Communication Unit" .
Input/Output Signal of TCMNCS001JR
*1: Spare for vehicle speed sensorꞏA/T (revolution sensor)
*2: Spare for accelerator pedal position signal
*3: If these input and output signals are different, the TCM triggers the fail-safe function.
*4: Used as a condition for starting self-diagnostics; if self-diagnostics are not started, it is judged that there is some kind of error.
*5: Input by CAN communications.
*6: Output by CAN communications.Control itemLine
pressure
controlVehicle
speed
controlShift
controlLock-up
controlEngine
brake
controlFail-safe
function
(*3)Self-diag-
nostics
function
InputAccelerator pedal position signal
(*5)XXXXXXX
Vehicle speed sensor A/T
(revolution sensor)XXXXXXX
Vehicle speed sensor MTR
(*1) (*5)X
Closed throttle position signal
(*5)X(*2) X X X X(*4)
Wide open throttle position signal
(*5)XX(*4)
Turbine revolution sensor 1 X X X X X
Turbine revolution sensor 2
(for 4th speed only)X XXXX
Engine speed signals
(*5)XXXXXXX
Stop lamp switch signal
(*5)XXX X(*4)
A/T fluid temperature sensors 1, 2XXXX XX
ASCD or ICC
sensor inte-
grated unitOperation signal
(*5)XXX
Overdrive cancel
signal
(*5)X
Out-
putDirect clutch solenoid
(ATF pressure switch 5)XX XX
Input clutch solenoid
(ATF pressure switch 3)XX XX
High and low reverse clutch solenoid
(ATF pressure switch 6)XX XX
Front brake solenoid
(ATF pressure switch 1)XX XX
Low coast brake solenoid
(ATF pressure switch 2)XX XXX
Line pressure solenoidXXXXXXX
TCC solenoid X X X
Self-diagnostics table
(*6)X
Starter relayXX
A/T CONTROL SYSTEM
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Revision: 2006 January2006 M35/M45
Line Pressure ControlNCS001JS
When an input torque signal equivalent to the engine drive force is sent from the ECM to the TCM, the
TCM controls the line pressure solenoid.
This line pressure solenoid controls the pressure regulator valve as the signal pressure and adjusts the
pressure of the operating oil discharged from the oil pump to the line pressure most appropriate to the
driving state.
LINE PRESSURE CONTROL IS BASED ON THE TCM LINE PRESSURE CHARACTERISTIC
PATTERN
The TCM has stored in memory a number of patterns for the optimum line pressure characteristic for the
driving state.
In order to obtain the most appropriate line pressure characteristic to meet the current driving state, the
TCM controls the line pressure solenoid current value and thus controls the line pressure.
Normal Control
Each clutch is adjusted to the necessary pressure to match the
engine drive force.
Back-up Control (Engine Brake)
When the select operation is performed during driving and the A/T is
shifted down, the line pressure is set according to the vehicle speed.
PCIA0007E
PCIA0008E
PCIA0009E
AT-34
A/T CONTROL SYSTEM
Revision: 2006 January2006 M35/M45
During Shift Change
The necessary and adequate line pressure for shift change is set.
For this reason, line pressure pattern setting corresponds to input
torque and gearshift selection. Also, line pressure characteristic is
according to engine speed, during engine brake operation.
At Low Fluid Temperature
When the A/T fluid temperature drops below the prescribed tempera-
ture, in order to speed up the action of each friction element, the line
pressure is set higher than the normal line pressure characteristic.
Shift ControlNCS001JT
The clutch pressure control solenoid is controlled by the signals from the switches and sensors. Thus, the
clutch pressure is adjusted to be appropriate to the engine load state and vehicle driving state. It becomes
possible to finely control the clutch hydraulic pressure with high precision and a smoother shift change charac-
teristic is attained.
PCIA0010E
PCIA0011E
PCIA0012E
A/T CONTROL SYSTEM
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Revision: 2006 January2006 M35/M45
SHIFT CHANGE
The clutch is controlled with the optimum timing and oil pressure by the engine speed, engine torque informa-
tion, etc.
Shift Change System Diagram
*1: Full phase real-time feedback control monitors movement of gear ratio at gear change, and controls oil
pressure at real-time to achieve the best gear ratio.
BLIPPING CONTROL
This system makes transmission clutch engage readily by controlling (synchronizing) engine revolution
according to the (calculation of) engine revolution after shifting down.
“BLIPPING CONTROL” functions.
–When downshifting by accelerator pedal depression at “D” position.
–When downshifting under the manual mode.
TCM selects “BLIPPING CONTROL” or “NORMAL SHIFT CONTROL” according to the gear position, the
select lever position, the engine torque and the speed when accelerating by pedal depression.
Revolution control demand signal is transmitted from TCM to ECM under “BLIPPING CONTROL”.
TCM synchronizes engine revolution according to the revolution control demand signal.
PCIA0013E