ASCD BRAKE SWITCH
EC-1453
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Revision: 2006 January2006 M35/M45
3. CHECK ASCD BRAKE SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ASCD brake switch (2) harness connector.
–Stop lamp switch (1)
3. Turn ignition switch ON.
4. Check voltage between ASCD brake switch terminal 1 and
ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4. DETECT MALFUNCTIONING PART
Check the following.
Fuse block (J/B) connector E102
10A fuse
Harness for open or short between ASCD brake switch and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
5. CHECK ASCD BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 108 and ASCD brake switch terminal 2.
Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E108, M15
Harness for open or short between ECM and ASCD brake switch
>> Repair open circuit or short to ground or short to power in harness or connectors.
PBIB2705E
Voltage: Battery voltage
PBIB0857E
Continuity should exist.
EC-1454
[VK45DE]
ASCD BRAKE SWITCH
Revision: 2006 January2006 M35/M45
7. CHECK ASCD BRAKE SWITCH
Refer to EC-1318, "
Component Inspection"
OK or NG
OK >> GO TO 13.
NG >> Replace ASCD brake switch.
8. CHECK STOP LAMP SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch (1) harness connector.
–ASCD brake switch (2)
3. Check voltage between stop lamp switch terminal 1 and ground
with CONSULT -II or tester.
OK or NG
OK >> GO TO 10.
NG >> GO TO 9.
9. DETECT MALFUNCTIONING PART
Check the following.
Fuse block (J/B) connector E101
10A fuse
Harness for open or short between stop lamp switch and battery
>> Repair open circuit or short to ground or short to power in harness or connectors.
10. CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 101 and stop lamp switch terminal 2.
Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 12.
NG >> GO TO 11.
PBIB2705E
Voltage: Battery voltage
PBIA9488J
Continuity should exist.
ASCD BRAKE SWITCH
EC-1455
[VK45DE]
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Revision: 2006 January2006 M35/M45
11 . DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E108, M15
Harness for open or short between ECM and stop lamp switch
>> Repair open circuit or short to ground or short to power in harness or connectors.
12. CHECK STOP LAMP SWITCH
Refer to EC-1455, "
Component Inspection" .
OK or NG
OK >> GO TO 13.
NG >> Replace stop lamp switch.
13. CHECK INTERMITTENT INCIDENT
Refer to EC-878, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Component InspectionNBS005QN
ASCD BRAKE SWITCH
1. Turn ignition switch OFF.
2. Disconnect ASCD brake switch harness connector.
3. Check continuity between ASCD brake switch terminals 1 and 2
under the following conditions.
4. If NG, adjust ASCD brake switch installation, refer to BR-6,
"BRAKE PEDAL" , and perform step 3 again.
STOP LAMP SWITCH
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector.
3. Check continuity between stop lamp switch terminals 1 and 2
under the following conditions.
4. If NG, adjust stop lamp switch installation, refer to BR-6,
"BRAKE PEDAL" , and perform step 3 again.
Condition Continuity
Brake pedal: Fully released Should exist
Brake pedal: Slightly depressed Should not exist
PBIB1536E
Condition Continuity
Brake pedal: Fully released Should not exist
Brake pedal: Slightly depressed Should exist
PBIA9489J
EC-1456
[VK45DE]
ASCD INDICATOR
Revision: 2006 January2006 M35/M45
ASCD INDICATORPFP:24814
Component DescriptionNBS005QO
ASCD indicator lamp illuminates to indicate ASCD operation status. Lamp has two indicators, CRUISE and
SET, and is integrated in combination meter.
CRUISE lamp illuminates when MAIN switch on ASCD steering switch is turned ON to indicated that ASCD
system is ready for operation.
SET lamp illuminates when following conditions are met.
CRUISE lamp is illuminated.
SET/COAST switch on ASCD steering switch is turned ON while vehicle speed is within the range of
ASCD setting.
SET lamp remains lit during ASCD control.
Refer to EC-746, "
AUTOMATIC SPEED CONTROL DEVICE (ASCD)" for the ASCD function.
CONSULT-II Reference Value in Data Monitor ModeNBS005QP
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
CRUISE LAMP
Ignition switch: ONMAIN switch: Pressed at the 1st time
at the 2nd timeON OFF
SET LAMP
MAIN switch: ON
When vehicle speed is between
40 km/h (25 MPH) and 144 km/h
(89 MPH)ASCD: Operating ON
ASCD: Not operating OFF
EC-1458
[VK45DE]
ASCD INDICATOR
Revision: 2006 January2006 M35/M45
Diagnostic ProcedureNBS005QR
1. CHECK OVERALL FUNCTION
Check ASCD indicator under the following conditions.
OK or NG
OK >>INSPECTION END
NG >> GO TO 2.
2. CHECK DTC
Check that DTC U1000 or U1001 is not displayed.
OK or NG
OK >> GO TO 3.
NG >> Perform trouble diagnosis for DTC U1000, U1001. Refer to EC-886, "
DTC U1000, U1001 CAN
COMMUNICATION LINE" .
3. CHECK DTC WITH “UNIFIED METER AND A/C AMP.”
Refer to DI-32, "
SELF-DIAG RESULTS" .
OK or NG
OK >> GO TO 4.
NG >> Go to DI-36, "
DTC [B2202] Meter Communication Circuit" .
4. CHECK INTERMITTENT INCIDENT
Refer to EC-878, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
ASCD INDICATOR CONDITION SPECIFICATION
CRUISE LAMP
Ignition switch: ON
MAIN switch: Pressed at the
1st time
at the 2nd timeON OFF
SET LAMP
MAIN switch: ON
When vehicle speed is
between 40 km/h (25 MPH)
and 144 km/h (89 MPH)
ASCD: Operating ON
ASCD: Not operating OFF
SERVICE DATA AND SPECIFICATIONS (SDS)
EC-1461
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Revision: 2006 January2006 M35/M45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Fuel PressureNBS005QT
Idle Speed and Ignition TimingNBS005QU
*: Under the following conditions:
Air conditioner switch: OFF
Electric load: OFF (Lights, heater fan & rear window defogger)
Steering wheel: Kept in straight-ahead position
Calculated Load ValueNBS005QV
Mass Air Flow SensorNBS005QW
*: Engine is warmed up to normal operating temperature and running under no load.
Intake Air Temperature SensorNBS005QX
Engine Coolant Temperature SensorNBS005QY
Fuel Tank Temperature SensorNBS005QZ
Crankshaft Position Sensor (POS)NBS005R0
Refer to EC-1105, "Component Inspection" .
Camshaft Position Sensor (PHASE)NBS005R1
Refer to EC-1112, "Component Inspection" .
A/F Sensor 1 HeaterNBS005R2
Fuel pressure at idling kPa (kg/cm2 , psi)Approximately 350 (3.57, 51)
Target idle speed No load* (in P or N position) 65050 rpm
Air conditioner: ON In P or N position 650 rpm or more
Ignition timing In P or N position 12
5 BTDC
Condition Calculated load value% (Using CONSULT-II or GST)
At idle14 - 33
At 2,500 rpm12 - 25
Supply voltageBattery voltage (11 - 14V)
Output voltage at idle0.9 - 1.2V*
Mass air flow (Using CONSULT-II or GST)2.0 - 6.0 gꞏm/sec at idle*
7.0 - 20.0 gꞏm/sec at 2,500 rpm*
Temperature C (F) Resistance k
25 (77)1.800 - 2.200
Temperature C (F) Resistance k
20 (68)2.1 - 2.9
50 (122)0.68 - 1.00
90 (194)0.236 - 0.260
Temperature C (F) Resistance k
20 (68)2.3 - 2.7
50 (122)0.79 - 0.90
Resistance [at 25C (77F)] 2.3 - 4.3
SUNSHADE
EI-49
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Terminals and Reference Values for Rear Sunshade UnitNIS00251
TerminalWire
colorItem ConditionVoltage (V)
(Approx.)
1 G/R Ignition switch (ON or START) Ignition switch is ON or START position Battery voltage
2 B Ground — 0
3 V Rear sunshade UP signalRear sunshade front or rear switch operates UP
position and rear control cancel switch operates ON
position0
Other than above Battery voltage
4 R Rear sunshade DOWN signalRear sunshade front or rear switch operates DOWN
position and rear control cancel switch operates ON
position0
Other than above Battery voltage
5 LG Shift R position signalWhen A/T shift lever is R position Battery voltage
When A/T shift lever is other than R position 0
6 B Ground — 0
EM-2Revision: 2006 January2006 M35/M45 IGNITION COIL ......................................................... 42
Components ........................................................... 42
Removal and Installation ........................................ 42
REMOVAL ........................................................
... 42
INSTALLATION .................................................... 42
SPARK PLUG (PLATINUM-TIPPED TYPE) ............. 43
Components ........................................................... 43
Removal and Installation ........................................ 43
REMOVAL ........................................................
... 43
INSPECTION AFTER REMOVAL ........................ 43
INSTALLATION .................................................... 44
FUEL INJECTOR AND FUEL TUBE ........................ 45
Components ........................................................... 45
Removal and Installation ........................................ 45
REMOVAL ........................................................
... 45
INSTALLATION .................................................... 47
INSPECTION AFTER INSTALLATION ................ 50
ROCKER COVER ..................................................... 51
Components ........................................................... 51
Removal and Installation ........................................ 51
REMOVAL ........................................................
... 51
INSTALLATION .................................................... 52
FRONT TIMING CHAIN CASE ................................. 54
Removal and Installation ........................................ 54
REMOVAL ........................................................
... 54
INSTALLATION .................................................... 58
INSPECTION AFTER INSTALLATION ................ 63
TIMING CHAIN .......................................................... 64
Components ........................................................... 64
Removal and Installation ........................................ 65
REMOVAL ........................................................
... 65
INSPECTION AFTER REMOVAL ........................ 72
INSTALLATION .................................................... 72
INSPECTION AFTER INSTALLATION ................ 82
CAMSHAFT ............................................................... 84
Components ........................................................... 84
Removal and Installation ........................................ 85
REMOVAL ........................................................
... 85
INSPECTION AFTER REMOVAL ........................ 86
INSTALLATION .................................................... 89
INSPECTION AFTER INSTALLATION ................ 92
Valve Clearance ...................................................... 93
INSPECTION ....................................................... 93
ADJUSTMENT .................................................... 96
OIL SEAL ......................................................
............ 98
Removal and Installation of Valve Oil Seal ............. 98
REMOVAL ........................................................
... 98
INSTALLATION .................................................... 98
Removal and Installation of Front Oil Seal ............. 99
REMOVAL ........................................................
... 99
INSTALLATION .................................................... 99
Removal and Installation of Rear Oil Seal .............. 99
REMOVAL ........................................................
... 99
INSTALLATION ..................................................100
CYLINDER HEAD .................................................. .101
On-Vehicle Service ...............................................101
CHECKING COMPRESSION PRESSURE .......101
Components .........................................................102Removal and Installation .......................................102
REMOVAL ..........................................................102
INSPECTION AFTER REMOVAL ......................103
INSTALLATION ..................................................104
INSPECTION AFTER INSTALLATION ..............105
Disassembly and Assembly ..................................106
COMPONENTS .................................................106
DISASSEMBLY ..................................................106
ASSEMBLY ........................................................107
Inspection after Disassembly ................................108
VALVE DIMENSIONS ........................................108
VALVE GUIDE CLEARANCE ............................108
VALVE GUIDE REPLACEMENT .......................109
VALVE SEAT CONTACT ....................................110
VALVE SEAT REPLACEMENT ..........................110
VALVE SPRING SQUARENESS ....................... 111
VALVE SPRING DIMENSIONS AND VALVE
SPRING PRESSURE LOAD ..............................112
ENGINE ASSEMBLY ...............................................113
Components (2WD Models) ..................................113
Removal and Installation (2WD Models) ...............113
REMOVAL ..........................................................114
INSTALLATION ..................................................116
INSPECTION AFTER INSTALLATION ..............117
Components (AWD Models) .................................118
Removal and Installation (AWD Models) ..............118
REMOVAL ..........................................................119
INSTALLATION ..................................................121
INSPECTION AFTER INSTALLATION ..............122
CYLINDER BLOCK .................................................123
Components ..........................................................123
Disassembly and Assembly ..................................124
DISASSEMBLY ..................................................124
ASSEMBLY ......................................................
..128
How to Select Piston and Bearing ........................135
DESCRIPTION ..................................................135
HOW TO SELECT PISTON ...............................135
HOW TO SELECT CONNECTING ROD BEAR-
ING .....................................................................136
HOW TO SELECT MAIN BEARING ..................137
Inspection after Disassembly ................................140
CRANKSHAFT END PLAY ................................140
CONNECTING ROD SIDE CLEARANCE .........140
PISTON TO PISTON PIN OIL CLEARANCE .....140
PISTON RING SIDE CLEARANCE ...................141
PISTON RING END GAP ..................................141
CONNECTING ROD BEND AND TORSION .....142
CONNECTING ROD BIG END DIAMETER ......142
CONNECTING ROD BUSHING OIL CLEAR-
ANCE .................................................................142
CYLINDER BLOCK DISTORTION ....................143
MAIN BEARING HOUSING INNER DIAMETER .144
PISTON TO CYLINDER BORE CLEARANCE ..144
CRANKSHAFT MAIN JOURNAL DIAMETER ...145
CRANKSHAFT PIN JOURNAL DIAMETER ......146
CRANKSHAFT OUT-OF-ROUND AND TAPER .146
CRANKSHAFT RUNOUT ..................................146
CONNECTING ROD BEARING OIL CLEAR-