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ATC-162
REFRIGERANT LINES
Revision: 2006 January2006 M35/M45
Removal and Installation of Low-Pressure Pipe 1 and High-Pressure Pipe 2NJS000HS
REMOVAL
1. Use a refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant.
2. Set the temperature control switch (passenger side) at 18
C (60F), and then disconnect the battery cable
from the negative terminal.
3. Remove cowl top cover. Refer to EI-18, "
COWL TOP" .
4. Remove mounting bolt from low-pressure flexible hose bracket.
5. Remove high-pressure pipe 1 from vehicle clip.
6. Disconnect one-touch joints.
a. Set a disconnector [high-pressure side (SST: 9253089908), low-
pressure side (SST: 9253089916)] on A/C piping.
b. Slide a disconnector toward vehicle front until it clicks.
c. Slide A/C piping toward vehicle front and disconnect it.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
7. Remove instrument passenger lower panel and glove box. Refer
to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
8. Remove foot grille (right). Refer to ATC-149, "
Removal of Foot
Grilles" .
9. Remove air mix door motor (passenger side). Refer to ATC-141, "
AIR MIX DOOR MOTOR" .
10. Remove mode door motor (passenger side). Refer to ATC-140, "
MODE DOOR MOTOR" .
11. Remove main link (right) and max. cool door link (right). Refer to ATC-135, "
HEATER & COOLING UNIT
ASSEMBLY" .
12. Remove mounting screws, and then remove evaporator cover.
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RJIA4117E
RJIA4170E
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13. Remove mounting bolt, and then remove low-pressure pipe 1
and high-pressure pipe 2.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings of A/C piping with new ones, and then apply compressor oil to it when installing
it.
Female-side piping connection is thin and easy to deform. Slowly insert the male-side piping
straight in axial direction.
Insert piping securely until a click is heard.
After piping connection is completed, pull male-side piping by hand to make sure that connection
does not come loose.
When recharging refrigerant, check for leaks.
RJIA4171E
Low-pressure flexible hose bracket mounting bolt
: 4.2 Nꞏm (0.43 kg-m, 37 in-lb)
Page 611 of 5621
ATC-164
REFRIGERANT LINES
Revision: 2006 January2006 M35/M45
Removal and Installation of Liquid TankNJS000HT
DISASSEMBLY AND ASSEMBLY
REMOVAL
1. Remove condenser. Refer to ATC-165, "Removal and Installation of Condenser" .
2. Clean liquid tank and its surrounding area, and remove dirt and rust from liquid tank.
CAUTION:
Be sure to clean carefully.
3. Remove mounting bolts from liquid tank.
4. Lift liquid tank bracket upward. Remove liquid tank bracket from
protruding part of condenser.
5. Slide liquid tank upward, and then remove liquid tank.
1. Condenser 2. Liquid tank bracket 3. Refrigerant pressure sensor
4. Liquid tank 5. Bracket (liquid tank side) 6. Bracket (condenser side)
7. O-ring 8. Inside pipe 9. Outside pipe
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INSTALLATION
Install liquid tank, and then install liquid tank bracket on condenser.
CAUTION:
Make sure liquid tank bracket is securely installed at protru-
sion of condenser. (Make sure liquid tank bracket does not
move to a position below center of liquid tank.)
Replace O-rings of A/C piping with new ones, and then
apply compressor oil to it when installing it.
When recharging refrigerant, check for leaks.
Removal and Installation of CondenserNJS000HU
REMOVAL
1. Use a refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant.
2. Remove engine cover. Refer to EM-14, "
ENGINE ROOM COVER" (VQ35DE) or EM-173, "ENGINE
ROOM COVER" (VK45DE).
3. Remove air cleaner case, air hose and air duct. Refer to EM-17, "
AIR CLEANER AND AIR DUCT"
(VQ35DE) or EM-177, "AIR CLEANER AND AIR DUCT" (VK45DE).
4. Remove engine under cover, using power tools.
5. Drain engine coolant. Refer to CO-11, "
Changing Engine Coolant" (VQ35DE) or CO-40, "Changing
Engine Coolant" (VK45DE).
6. Remove radiator fan shroud with cooling fan after (VK45DE). Refer to CO-51, "
COOLING FAN" .
7. Remove mounting clips and bolts, and then remove bracket.
8. Remove radiator upper mount, remove radiator and condenser
to the engine side.
9. Remove mounting bolt from high-pressure flexible hose bracket.
10. Remove high-pressure pipe1 from vehicle clip.
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RJIA4173E
RJIA4174E
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ATC-166
REFRIGERANT LINES
Revision: 2006 January2006 M35/M45
11. Disconnect high-pressure flexible hose from condenser.
a. Set a disconnector (SST: 9253089912) on A/C piping.
b. Slide a disconnector backward until it clicks.
c. Slide A/C piping backward and disconnect it.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
12. Disconnect high-pressure pipe 1 from condenser.
a. Set a disconnector (SST: 9253089908) on A/C piping.
b. Slide a disconnector upward until it clicks.
c. Slide A/C piping upward and disconnect it.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
13. Disconnect refrigerant pressure sensor connector.
14. Disconnect hood rock switch connector.
15. Remove radiator reservoir tank. Refer to CO-14, "
RADIATOR"
(VQ35DE) or CO-43, "RADIATOR" (VK45DE).
16. Remove mounting screws from condenser.
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Revision: 2006 January2006 M35/M45
17. Pull condenser forward at an angle. Remove condenser from
radiator.
CAUTION:
Be careful not to damage the core surface of condenser and
radiator.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings of A/C piping with new ones, and then apply compressor oil to it when installing
it.
Female-side piping connection is thin and easy to deform. Slowly insert the male-side piping
straight in axial direction.
Insert piping securely until a click is heard.
After piping connection is completed, pull male-side piping by hand to make sure that connection
does not come loose.
When recharging refrigerant, check for leaks.
Removal and Installation of Refrigerant Pressure SensorNJS000HV
REMOVAL
1. Remove liquid tank. Refer to ATC-164, "Removal and Installation of Liquid Tank" .
2. Using a vice, secure liquid tank, and remove refrigerant pres-
sure sensor.
CAUTION:
Be careful not to damage liquid tank.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Apply compressor oil to O-ring of refrigerant pressure sensor when installing it.
When recharging refrigerant, check for leaks.
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ATC-168
REFRIGERANT LINES
Revision: 2006 January2006 M35/M45
Removal and Installation of EvaporatorNJS000HW
REMOVAL
1. Remove low-pressure pipe 1 and high-pressure pipe 2. Refer to ATC-162, "Removal and Installation of
Low-Pressure Pipe 1 and High-Pressure Pipe 2" .
CAUTION:
Cap or wrap the joint of the pipe with suitable material such as vinyl tape to avoid the entry of air.
2. Slide evaporator, and then remove it from heater & cooling unit
assembly.
3. Remove intake sensor from evaporator, and then remove evap-
orator.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings of A/C piping with new ones, and then apply compressor oil to it when installing
it.
Female-side piping connection is thin and easy to deform. Slowly insert the male-side piping
straight in axial direction.
Insert piping securely until a click is heard.
After piping connection is completed, pull male-side piping by hand to make sure that connection
does not come loose.
O-rings are different from low-pressure flexible hose (high-pressure pipe 1) and low-pressure pipe
1 (high-pressure pipe 2).
Mark the mounting position of intake sensor bracket prior to removal so that the reinstalled sen-
sor can be located in the same position.
When recharging refrigerant, check for leaks.
RJIA4103E
Low-pressure flexible hose bracket mounting bolt
: 4.2 Nꞏm (0.43 kg-m, 37 in-lb)
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REFRIGERANT LINES
ATC-169
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Revision: 2006 January2006 M35/M45
Removal and Installation of Expansion ValveNJS000HX
REMOVAL
1. Remove evaporator. Refer to ATC-168, "Removal and Installation of Evaporator" .
2. Remove mounting bolts, and then remove expansion valve.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings of evaporator with new ones, and then apply compressor oil to it when installing
it.
O-rings are different from low-pressure flexible hose (high-pressure pipe 1) and low-pressure pipe
1 (high-pressure pipe 2).
When recharging refrigerant, check for leaks.
RJIA1864E