DTC P0300 - P0308 MULTIPLE CYLINDER MISFIRE, NO. 1 - 8 CYLINDER MIS-
FIRE
EC-1089
[VK45DE]
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Revision: 2006 January2006 M35/M45
6. CHECK FUNCTION OF IGNITION COIL-I
CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Remove fuel pump fuse (1) in IPDM E/R (2) to release fuel pres-
sure.
NOTE:
Do not use CONSULT-II to release fuel pressure, or fuel pres-
sure applies again during the following procedure.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel
pressure.
5. Turn ignition switch OFF.
6. Remove all ignition coil harness connectors to avoid the electri-
cal discharge from the ignition coils.
7. Remove ignition coil and spark plug of the cylinder to be checked.
8. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
9. Connect spark plug and harness connector to ignition coil.
10. Fix ignition coil using a rope etc. with gap of 13 - 17 mm
between the edge of the spark plug and grounded metal portion
as shown in the figure.
11. Crank engine for about 3 seconds, and check whether spark is
generated between the spark plug and the grounded metal por-
tion.
CAUTION:
Do not approach to the spark plug and the ignition coil
within 50cm. Be careful not to get an electrical shock
while checking, because the electrical discharge voltage
becomes 20kV or more.
It might cause to damage the ignition coil if the gap of more than 17 mm is taken.
NOTE:
When the gap is less than 13 mm, the spark might be generated even if the coil is malfunctioning.
OK or NG
OK >> GO TO 10.
NG >> GO TO 7.
7. CHECK FUNCTION OF IGNITION COIL-II
1. Turn ignition switch OFF.
2. Disconnect spark plug and connect a known-good spark plug.
3. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and
the grounded metal portion.
OK or NG
OK >> GO TO 8.
NG >> Check ignition coil, power transistor and their circuits. Refer to EC-1407, "
IGNITION SIGNAL" . Spark should be generated.
PBIB2697E
PBIB2325E
Spark should be generated.
EC-1090
[VK45DE]
DTC P0300 - P0308 MULTIPLE CYLINDER MISFIRE, NO. 1 - 8 CYLINDER MIS-
FIRE
Revision: 2006 January2006 M35/M45
8. CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
OK or NG
OK >> Replace spark plug(s) with standard type one(s). For
spark plug type, refer to EM-191, "
SPARK PLUG (PLAT-
INUM-TIPPED TYPE)" .
NG >> 1. Repair or clean spark plug.
2. GO TO 9.
9. CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs.
2. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and
the grounded portion.
OK or NG
OK >>INSPECTION END
NG >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-191, "
SPARK
PLUG (PLATINUM-TIPPED TYPE)" .
10. CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-233, "
CHECKING COMPRESSION PRESSURE" .
OK or NG
OK >> GO TO 11.
NG >> Check pistons, piston rings, valves, valve seats and cylinder head gaskets.
11 . CHECK FUEL PRESSURE
1. Install all removed parts.
2. Release fuel pressure to zero. Refer to EC-809, "
FUEL PRESSURE RELEASE" .
3. Install fuel pressure gauge and check fuel pressure. Refer to EC-809, "
FUEL PRESSURE CHECK" .
OK or NG
OK >> GO TO 13.
NG >> GO TO 12.
12. DETECT MALFUNCTIONING PART
Check the following.
Fuel pump and circuit (Refer to EC-1427, "FUEL PUMP" .)
Fuel pressure regulator (Refer to EC-809, "FUEL PRESSURE CHECK" .)
Fuel lines
Fuel filter for clogging
>> Repair or replace.
SEF156I
Spark should be generated.
At idle: Approximately 350 kPa (3.57 kg/cm
2 , 51 psi)
DTC P0335 CKP SENSOR (POS)
EC-1105
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Revision: 2006 January2006 M35/M45
Component InspectionNBS005GJ
CRANKSHAFT POSITION SENSOR (POS)
1. Loosen the fixing bolt of the sensor.
2. Disconnect crankshaft position sensor (POS) harness connector.
3. Remove the sensor.
4. Visually check the sensor for chipping.
5. Check resistance as shown in the figure.
Removal and InstallationNBS005GK
CRANKSHAFT POSITION SENSOR (POS)
Refer to EM-187, "OIL PAN AND OIL STRAINER" .
PBIB0563E
Terminal No. (Polarity) Resistance [at 25C (77F)]
1 (+) - 2 (-)
Except 0 or
1 (+) - 3 (-)
2 (+) - 3 (-)
PBIB0564E
EC-1116
[VK45DE]
DTC P0420, P0430 THREE WAY CATALYST FUNCTION
Revision: 2006 January2006 M35/M45
5. CHECK FUEL INJECTORS
1. Stop engine and then turn ignition switch ON.
2. Check voltage between ECM terminals 21, 22, 23, 40, 41, 42,
44, 63 and ground with CONSULT-II or tester.
Refer to Wiring Diagram for fuel injectors, EC-1421, "
Wiring Dia-
gram" .
OK or NG
OK >> GO TO 6.
NG >> Perform EC-1422, "
Diagnostic Procedure" .
6. CHECK FUNCTION OF IGNITION COIL-I
CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Remove fuel pump fuse (1) in IPDM E/R (2) to release fuel pres-
sure.
NOTE:
Do not use CONSULT-II to release fuel pressure, or fuel pres-
sure applies again during the following procedure.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel
pressure.
5. Turn ignition switch OFF.
6. Remove all ignition coil harness connectors to avoid the electri-
cal discharge from the ignition coils.
7. Remove ignition coil and spark plug of the cylinder to be checked.
8. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
9. Connect spark plug and harness connector to ignition coil.
10. Fix ignition coil using a rope etc. with gap of 13 - 17 mm
between the edge of the spark plug and grounded metal portion
as shown in the figure.
11. Crank engine for about 3 seconds, and check whether spark is
generated between the spark plug and the grounded metal por-
tion.
CAUTION:
Do not approach to the spark plug and the ignition coil
within 50cm. Be careful not to get an electrical shock
while checking, because the electrical discharge voltage
becomes 20kV or more.
It might cause to damage the ignition coil if the gap of more than 17 mm is taken.
NOTE:
When the gap is less than 13 mm, the spark might be generated even if the coil is malfunctioning.
OK or NG
OK >> GO TO 10.
NG >> GO TO 7.Battery voltage should exist.
PBIB1527E
Spark should be generated.
PBIB2697E
PBIB2325E
DTC P0420, P0430 THREE WAY CATALYST FUNCTION
EC-1117
[VK45DE]
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Revision: 2006 January2006 M35/M45
7. CHECK FUNCTION OF IGNITION COIL-II
1. Turn ignition switch OFF.
2. Disconnect spark plug and connect a known-good spark plug.
3. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and
the grounded metal portion.
OK or NG
OK >> GO TO 8.
NG >> Check ignition coil, power transistor and their circuits. Refer to EC-1407, "
IGNITION SIGNAL" .
8. CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
OK or NG
OK >> Replace spark plug(s) with standard type one(s). For
spark plug type, refer to EM-191, "
SPARK PLUG (PLAT-
INUM-TIPPED TYPE)" .
NG >> 1. Repair or clean spark plug.
2. GO TO 9.
9. CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs.
2. Crank engine for about three seconds, and recheck whether spark is generated between the spark plug
and the grounded portion.
OK or NG
OK >>INSPECTION END
NG >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-191, "
SPARK
PLUG (PLATINUM-TIPPED TYPE)" .
10. CHECK FUEL INJECTOR
1. Turn ignition switch OFF.
2. Remove fuel tube assembly.
Refer to EM-193, "
FUEL INJECTOR AND FUEL TUBE" .
Keep fuel hose and all fuel injectors connected to fuel tube.
3. Disconnect all ignition coil harness connectors.
4. Reconnect all fuel injector harness connectors disconnected.
5. Turn ignition switch ON.
Make sure fuel does not drip from fuel injector.
OK or NG
OK (Does not drip.)>>GO TO 11.
NG (Drips.)>>Replace the fuel injector(s) from which fuel is dripping. Spark should be generated.
SEF156I
Spark should be generated.
EC-1240
[VK45DE]
DTC P1217 ENGINE OVER TEMPERATURE
Revision: 2006 January2006 M35/M45
Cooling Fan Motor
Cooling fan motor receives cooling fan motor operating voltage from
cooling fan control module (1). The revolution speed of cooling fan
motor is controlled by duty cycle of the voltage.
: Vehicle front
Cooling fan motor-1 harness connector (2)
Cooling fan motor-2 harness connector (3)
CONSULT-II Reference Value in Data Monitor ModeNBS005KR
Specification data are reference values.
On Board Diagnosis LogicNBS005KS
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
This self-diagnosis has the one trip detection logic.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-40, "
Changing Engine
Coolant" . Also, replace the engine oil. Refer to LU-28, "Changing Engine Oil" .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-13, "
Anti-Freeze Coolant Mixture Ratio" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function CheckNBS005KT
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WAR NING :
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
PBIB2691E
MONITOR ITEM CONDITION SPECIFICATION
FA N DU T Y
Engine: Running 0 - 100%
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217Engine over tempera-
ture (Overheat)
Cooling fan does not operate properly (Over-
heat).
Cooling fan system does not operate prop-
erly (Overheat).
Engine coolant was not added to the system
using the proper filling method.
Engine coolant is not within the specified
range.
Harness or connectors
(The cooling fan circuit is open or
shorted.)
IPDM E/R
Cooling fan control module
Cooling fan motor
Radiator hose
Radiator
Radiator cap
Water pump
Thermostat
For more information, refer to EC-1249,
"Main 13 Causes of Overheating" .
EC-1414
[VK45DE]
IGNITION SIGNAL
Revision: 2006 January2006 M35/M45
3. CHECK OVERALL FUNCTION
Without CONSULT-II
1. Let engine idle.
2. Read the voltage signal between ECM terminals 46, 60, 61, 62,
65, 79, 80, 81 and ground with an oscilloscope.
3. Verify that the oscilloscope screen shows the signal wave as
shown below.
NOTE:
The pulse cycle changes depending on rpm at idle.
OK or NG
OK >>INSPECTION END
NG >> GO TO 10.
4. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
2. Check voltage between ECM terminals 119, 120 and ground
with CONSULT-II or tester.
OK or NG
OK >> GO TO 5.
NG >> Go to EC-879, "
POWER SUPPLY AND GROUND CIR-
CUIT" .
PBIB1549E
PBIB0044E
Voltage: Battery voltage
MBIB0034E
IGNITION SIGNAL
EC-1415
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Revision: 2006 January2006 M35/M45
5. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-II
1. Turn ignition switch OFF.
2. Disconnect condenser (1) harness connector.
3. Turn ignition switch ON.
4. Check voltage between condenser terminal 1 and ground with
CONSULT-II or tester.
OK or NG
OK >> GO TO 8.
NG >> GO TO 6.
6. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-III
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector E7.
3. Check harness continuity between IPDM E/R terminal 17 and condenser terminal 1.
Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> Go to EC-879, "POWER SUPPLY AND GROUND CIRCUIT" .
NG >> GO TO 7.
7. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E12, F3
Harness for open or short between IPDM E/R and condenser
>> Repair open circuit or short to ground or short to power in harness or connectors.
PBIB2713E
Voltage: Battery voltage
PBIB0624E
Continuity should exist.