BR-22
FRONT DISC BRAKE
Revision: 2006 December 2006 FX35/FX45
3. Remove sliding pins and sliding pin boots from torque member.
4. Place a wooden block as shown in the figure, and blow air from union bolt mounting hole to remove pistons and piston boots.
CAUTION:
Do not get your fingers caught in piston.
5. Using a flat-bladed screwdriver, remove piston seal from cylin- der body.
CAUTION:
Be careful not to damage cylinder inner wall.
INSPECTION AFTER DISASSEMBLY
Cylinder Body
CAUTION:
Use new brake fluid to clean. Do not use mineral oils such as gasoline or kerosene.
Check the inner wall of cylinder for corrosion, wear, and damage. If a malfunction is detected, replace cyl-
inder body.
Minor flaws caused by corrosion or a foreign material can be removed by polishing a surface of the inner
wall with a fine sandpaper. Replace cylinder body, if necessary.
To r q u e M e m b e r
Check for wear, cracks, and damage. If a malfunction is detected, replace the torque member.
Piston
CAUTION:
The piston sliding surface is plated. Do not polish with sandpaper.
Check piston surface for corrosion, wear, and damage. If a malfunction is detected, replace applicable part.
Sliding Pin, Sliding Pin Bolt, and Sliding Pin Boot
Check sliding pins and sliding pin boots for wear, damage, and cracks. If a malfunction is detected, replace
applicable part.
ASSEMBLY
1. Apply polyglycol ether based lubricant to the piston seal, and install them to the cylinder body.
CAUTION:
Do not reuse piston seal.
BRB0032D
SFIA0141E
SFIA2920E
BR-28
REAR DISC BRAKE
Revision: 2006 December 2006 FX35/FX45
3. As shown in the figure, using a flat-bladed screwdriver, remove retaining ring from cylinder body.
4. Place a wooden block as shown in the figure, and blow air from union bolt mounting hole to remove pistons and piston boots.
CAUTION:
Do not get your fingers caught in piston.
5. Using a flat-bladed screwdriver, remove piston seals from cylin- der body.
CAUTION:
Be careful not to damage cylinder inner wall.
INSPECTION AFTER DISASSEMBLY
Cylinder Body
CAUTION:
Use new brake fluid to clean. Do not use mineral oils such as gasoline or kerosene.
Check inside surface of cylinder for score, rust wear, damage or foreign materials. If any of the
above conditions are observed, replace cylinder body.
Minor damage from rust or foreign materials may be eliminated by polishing surface with a fine
emery paper. Replace cylinder body if necessary.
To r q u e M e m b e r
Check for wear, cracks, and damage. If damage or deformation is present, replace the torque member.
Piston
CAUTION:
Piston sliding surface is plated, do not polish with emery paper even if rust of foreign materials
are stuck to sliding surface.
Check piston for score, rust, wear, damage or presence of foreign materials. Replace if any of the
above condition are observed.
Sliding Pin Bolts and Sliding Pin Boots
Check sliding pin bolts and sliding pin boots, for wear, damage and cracks. If damage or deformation is
present, replace the applicable part.
SBR028A
BRD0041D
SFIA0999E
PRECAUTIONS BRC-3
[VDC/TCS/ABS]
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[VDC/TCS/ABS]PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
NFS000MW
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Brake SystemNFS000MX
Recommended fluid is brake fluid “DOT 3”. Refer to MA-12, "RECOMMENDED FLUIDS AND LUBRI-
CANTS" .
Do not reuse drained brake fluid.
Be careful not to splash brake fluid on painted areas such as body. If brake fluid is splashed, wipe it off
and flush area with water immediately.
Do not use mineral oils such as gasoline or kerosene to clean. They will ruin rubber parts and cause
improper operation.
Using a flare nut crowfoot and torque wrench, securely tighten
brake tube flare nuts.
Brake system is an important safety part. If a brake fluid leak is
detected, always disassemble the affected part. If a malfunction
is detected, replace part with a new one.
Before working, turn ignition switch OFF and disconnect electri-
cal connectors of ABS actuator and electric unit (control unit) or
battery negative terminal.
When installing brake piping, be sure to check torque.
WARNING:
Clean brake pads and shoes with a waste cloth, then wipe with
a dust collector.
Precautions for Brake ControlNFS000MY
During VDC/TCS/ABS operation, brake pedal lightly vibrates and a mechanical noise may be heard. This
is normal.
Just after starting vehicle after turning ignition switch ON, brake pedal may vibrate or motor operating
noise may be heard from engine room. This is a normal status of operation check.
Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel,
or snow-covered (fresh, deep snow) roads.
When an error is indicated by ABS or another warning lamp, collect all necessary information from cus-
tomer (what symptoms are present under what conditions) and check for simple causes before starting
diagnostic servicing. Besides electrical system inspection, check booster operation, brake fluid level, and
fluid leaks.
If tire size and type are used in an improper combination, or brake pads are not Genuine NISSAN parts,
stopping distance or steering stability may deteriorate.
SBR686C
RADIATOR CO-15
[VQ35DE]
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4. Remove reservoir tank and reservoir tank bracket.
5. Disconnect A/T fluid cooler hoses from radiator.
Install blind plug to avoid leakage of A/T fluid.
6. Removal radiator hoses (upper and lower) and reservoir tank hose. CAUTION:
Be careful not to allow engine coolant to contact drive belts.
7. Remove radiator cooling fan assembly. Refer to CO-21, "
COOLING FAN" .
8. Rotate two radiator upper mount brackets 90 degrees in the direction shown in the figure, and remove them.
9. Lift up and remove radiator. CAUTION:
Do not damage or scratch A/C condenser and radiator core
when removing.
INSTALLATION
Installation is the reverse order of removal.
INSPECTION AFTER INSTALLATION
Check for leaks of engine coolant using the radiator cap tester adapter [SST: EG17650301 (J33984-A)]
and the radiator cap tester (commercial service tool). Refer to CO-11, "
LEAK CHECK" .
Start and warm up the engine. Visually make sure that there is no leaks of engine coolant and A/T fluid.
Checking Radiator CapNBS003JY
Check valve seat of radiator cap.
–Check if valve seat is swollen to the extent that the edge of the
plunger cannot be seen when watching it vertically from the top.
–Check if valve seat has no soil and damage.
SBIA0447E
SBIA0448E
PBIC2816E
CO-24
[VQ35DE]
WATER PUMP
Revision: 2006 December 2006 FX35/FX45
b. Screw M8 bolts [pitch: 1.25 mm (0.0492 in) length: approx. 50 mm (1.97 in)] into water pumps upper and lower mounting bolt
holes until they reach timing chain case. Then, alternately
tighten each bolt for a half turn, and pull out water pump.
CAUTION:
Pull straight out while preventing vane from contacting
socket in installation area.
Remove water pump without causing sprocket to contact
timing chain.
c. Remove M8 bolts and O-rings from water pump. CAUTION:
Do not disassemble water pump.
INSPECTION AFTER REMOVAL
Check for badly rusted or corroded water pump body assembly.
Check for rough operation due to excessive end play.
If anything is found, replace water pump.
INSTALLATION
1. Install new O-rings to water pump.
Apply engine oil and engine coolant to O-rings as shown in
the figure.
Locate O-ring with white paint mark to engine front side.
2. Install water pump. CAUTION:
Do not allow cylinder block to nip O-rings when installing
water pump.
Make sure timing chain and water pump sprocket are
engaged.
Insert water pump by tightening mounting bolts alternately
and evenly.
3. Install timing chain tensioner (primary) as follows:
JLC357B
SLC943A
PBIC1397E
PBIC1058E
RADIATOR CO-43
[VK45DE]
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11. Lift up and remove radiator. CAUTION:
Do not damage or scratch A/C condenser and radiator core
when removing.
INSTALLATION
Install in the reverse order of removal.
INSPECTION AFTER INSTALLATION
Check for leaks of engine coolant using radiator cap tester adapter [SST: EG17650301 (J33984-A)] and
radiator cap tester (commercial service tool). Refer to CO-38, "
LEAK CHECK" .
Start and warm up engine. Visually Check if there is no leaks of engine coolant and A/T fluid.
Checking Radiator CapNBS003KL
Check valve seat of radiator cap.
–Check if valve seat is swollen to the extent that the edge of the
plunger cannot be seen when watching it vertically from the top.
–Check if valve seat has no soil and damage.
Pull negative-pressure valve to open it, and make sure that it
close completely when released.
–Make sure that there is no dirt or damage on the valve seat of
radiator cap negative-pressure valve.
–Make sure that there are no unusualness in the opening and
closing conditions of negative-pressure valve.
Check radiator cap relief pressure.
–When connecting radiator cap to the radiator cap tester adapter
(SST) and the radiator cap tester (Commercial service tool),
apply engine coolant to the cap seal surface.
Replace radiator cap if there is an unusualness.
PBIC1536E
PBIC2816E
SMA967B
Standard : 78 - 98 kPa (0.8 - 1.0 kg/cm2 , 11 - 14 psi)
Limit : 59 kPa (0.6 kg/cm
2 , 9 psi)
SLC755A
DI-1
DRIVER INFORMATION SYSTEM
K ELECTRICAL
CONTENTS
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DRIVER INFORMATION SYSTEM
PRECAUTION ....................................................... ..... 4
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 4
COMBINATION METERS ...................................... ..... 5
System Description ............................................. ..... 5
UNIFIED METER CONTROL UNIT ................. ..... 5
UNIFIED METER AND A/C AMP. .................... ..... 5
POWER SUPPLY AND GROUND CIRCUIT ... ..... 5
SPEEDOMETER .............................................. ..... 6
TACHOMETER ................................................ ..... 6
WATER TEMPERATURE GAUGE ................... ..... 6
FUEL GAUGE .................................................. ..... 7
ODO/TRIP METER .......................................... ..... 7
COMBINATION METER ILLUMINATION CON-
TROL ................................................................ ..... 8
FAIL-SAFE ....................................................... ..... 8
Component Parts and Harness Connector Location ..... 9
Arrangement of Combination Meter .................... ... 10
Circuit Diagram ................................................... .... 11
Wiring Diagram — METER — ............................. ... 12
Terminals and Reference Value for Combination
Meter ................................................................... ... 14
Terminals and Reference Value for Unified Meter
and A/C Amp. ...................................................... ... 15
Self-Diagnosis Mode of Combination Meter ........ ... 15
SELF-DIAGNOSIS FUNCTION ....................... ... 15
OPERATION PROCEDURE ............................ ... 15
CONSULT-II Function (METER A/C AMP) .......... ... 16
Trouble Diagnosis ............................................... ... 16
HOW TO PERFORM TROUBLE DIAGNOSIS ... 16
PRELIMINARY CHECK ................................... ... 17
Symptom Chart ................................................... ... 17
Power Supply and Ground Circuit Inspection ..... ... 18
Vehicle Speed Signal Inspection ......................... ... 19
Engine Speed Signal Inspection ......................... ... 20
Engine Coolant Temperature Signal Inspection .. ... 21
Fuel Level Sensor Signal Inspection ................... ... 21
Fuel Gauge Pointer Fluctuates, Indicator Wrong
Value or Varies .................................................... ... 23 Fuel Gauge Does Not Move to FULL Position ....
... 23
Odo/Trip Meter and Illumination Control Switch
Inspection ............................................................ ... 24
Electrical Components Inspection ....................... ... 24
ODO/TRIP METER AND ILLUMINATION CON-
TROL SWITCH ................................................. ... 24
FUEL LEVEL SENSOR UNIT .......................... ... 24
Removal and Installation of Combination Meter .. ... 25
Disassembly and Assembly of Combination Meter ... 25
DISASSEMBLY ................................................ ... 26
ASSEMBLY ...................................................... ... 27
Removal and Installation of Odo/Trip Meter and Illu-
mination Control Switch ....................................... ... 27
REMOVAL ........................................................ ... 27
INSTALLATION ................................................ ... 27
UNIFIED METER AND A/C AMP ........................... ... 28
System Description .............................................. ... 28
COMBINATION METER CONTROL FUNCTION ... 28
A/C AUTO AMP. FUNCTION ............................ ... 29
OTHER FUNCTIONS ....................................... ... 29
Schematic ............................................................ ... 30
CONSULT-II Function (METER A/C AMP) .......... ... 31
CONSULT-II BASIC OPERATION .................... ... 31
SELF-DIAG RESULTS ..................................... ... 31
DATA MONITOR .............................................. ... 32
Power Supply and Ground Circuit Inspection ...... ... 33
DTC [U1000] CAN Communication Circuit .......... ... 34
DTC [B2202] Meter Communication Circuit ........ ... 34
DTC [B2205] Vehicle Speed Circuit ..................... ... 37
Removal and Installation of Unified Meter and A/C
Amp. .................................................................... ... 37
REMOVAL ........................................................ ... 37
INSTALLATION ................................................ ... 37
WARNING LAMPS ................................................. ... 38
System Description .............................................. ... 38
OIL PRESSURE WARNING LAMP .................. ... 38
Schematic ............................................................ ... 39
Wiring Diagram — WARN — ............................... ... 40
Oil Pressure Warning Lamp Stays Off (Ignition
Switch ON) .......................................................... ... 48
DI-2Revision: 2006 December 2006 FX35/FX45 Oil Pressure Warning Lamp Does Not Turn Off (Oil
Pressure Is Normal) ............................................. ... 49
Component Inspection ......................................... ... 51
OIL PRESSURE SWITCH ................................ ... 51
A/T INDICATOR ..................................................... ... 52
System Description .............................................. ... 52
MANUAL MODE ............................................... ... 52
NOT MANUAL MODE ...................................... ... 52
Wiring Diagram — AT/IND — .............................. ... 53
A/T Indicator Is Malfunction ................................. ... 55
WARNING CHIME .................................................. ... 56
System Description .............................................. ... 56
POWER SUPPLY AND CIRCUIT ..................... ... 56
IGNITION KEY WARNING CHIME (WITHOUT
INTELLIGENT KEY) ......................................... ... 57
IGNITION KEY WARNING CHIME (WITH INTEL-
LIGENT KEY) ................................................... ... 57
LIGHT WARNING CHIME ................................ ... 58
SEAT BELT WARNING CHIME ........................ ... 58
Component Parts and Harness Connector Location ... 59
Schematic ............................................................ ... 60
Wiring Diagram — CHIME — .............................. ... 61
Terminals and Reference Value for BCM ............. ... 64
Terminals and Reference Value for Unified Meter
and A/C Amp. ...................................................... ... 68
Terminals and Reference Value for Combination
Meter ................................................................... ... 69
CONSULT-II Function (METER A/C AMP) .......... ... 69
CONSULT-II Function (BCM) ............................... ... 69
DIAGNOSIS ITEMS DESCRIPTION ................ ... 69
CONSULT-II BASIC OPERATION .................... ... 69
DATA MONITOR ............................................... ... 69
ACTIVE TEST .................................................. ... 70
SELF-DIAG RESULTS ..................................... ... 70
Trouble Diagnosis ................................................ ... 70
HOW TO PERFORM TROUBLE DIAGNOSIS . ... 70
PRELIMINARY INSPECTION .......................... ... 71
Symptom Chart .................................................... ... 71
Power Supply and Ground Circuit Inspection ...... ... 71
Combination Meter Buzzer Circuit Inspection ...... ... 72
Front Door Switch (Driver Side) Signal Inspection ... 74
Key Switch Signal Inspection (Without Intelligent
Key) ..................................................................... ... 75
Key Switch and Ignition Knob Switch Signal Inspec-
tion (With Intelligent Key, When Mechanical Key Is
Used) ................................................................... ... 76
Lighting Switch Signal Inspection ........................ ... 77
Seat Belt Buckle Switch (Driver Side) Signal Inspec-
tion ....................................................................... ... 78
Component Inspection ......................................... ... 79
FRONT DOOR SWITCH (DRIVER SIDE) ........ ... 79
KEY SWITCH ................................................... ... 79
KEY SWITCH AND IGNITION KNOB SWITCH ... 79
SEAT BELT BUCKLE SWITCH (DRIVER SIDE) ... 79
LANE DEPARTURE WARNING SYSTEM ............. ... 80
Precautions for Lane Departure Warning (LDW)
system ................................................................. ... 80
System Description .............................................. ... 80 LDW SYSTEM OPERATION ............................
... 80
POWER SUPPLY AND GROUND CIRCUIT .... ... 82
Action Test ........................................................... ... 83
LDW SYSTEM RUNNING TEST ...................... ... 83
Camera Aiming Adjustment ................................. ... 83
OUTLINE .......................................................... ... 83
PREPARATION ................................................. ... 83
TARGET SETTING ........................................... ... 83
VEHICLE HEIGHT CHECK .............................. ... 86
AIMING ADJUSTMENT .................................... ... 86
Component Parts and Harness Connector Location ... 90
Schematic ............................................................ ... 91
Wiring Diagram — LDW — .................................. ... 92
Terminals and Reference Value for LDW Camera
Unit ....................................................................... ... 95
CONSULT-II Function (LDW) ............................... ... 95
DESCRIPTION ................................................. ... 95
CONSULT-II BASIC OPERATION .................... ... 95
WORK SUPPORT ............................................ ... 95
SELF-DIAG RESULTS ...................................... ... 95
DATA MONITOR ............................................... ... 96
ACTIVE TEST ................................................... ... 97
Trouble Diagnosis ................................................ ... 98
HOW TO PERFORM TROUBLE DIAGNOSIS . ... 98
SYMPTOM CHART ........................................... ... 98
Preliminary Inspection .......................................... ... 98
Power Supply and Ground Circuit Inspection ...... ... 99
DTC [C1B00] CAMERA UNIT MALF ................... .100
DTC [C1B01] CAM AIMING INCMP .................... .100
DTC [C1B02] VHCL SPD DATA MALF ................ .100
DTC [C1B03] ABNRML TEMP DETECT ............. .101
DTC [U1000] CAN COMM CIRCUIT ................... .101
DTC [U1010] CONTROL UNIT (CAN) ................. .101
LDW Chime Circuit Inspection ............................. .101
LDW Switch Circuit Inspection ............................. .102
LDW Indicator Lamp Circuit Inspection ................ .105
Turn Signal Input Inspection ................................ .106
Electrical Component Inspection ......................... .106
LDW SWITCH ................................................... .106
Removal and Installation for LDW Camera Unit .. .107
REMOVAL ......................................................... .107
INSTALLATION ................................................. .107
Removal and Installation for LDW Chime ............ .107
REMOVAL ......................................................... .107
INSTALLATION ................................................. .107
Removal and Installation for LDW Switch ............ .107
CAN COMMUNICATION ........................................ .108
System Description .............................................. .108
CAN Communication Unit .................................... .108
COMPASS .............................................................. .109
Precautions for Compass ..................................... .109
System Description .............................................. .109
Troubleshooting ................................................... .110
Zone Variation Setting Procedure ........................ . 111
Calibration Procedure .......................................... . 111
Wiring Diagram — COMPAS — ........................... .112
Removal and Installation of Compass .................. .113
CLOCK ................................................................... .114