2006 GREAT WALL HOVER lock

Safety airbag-17
Passengers’ side failure

Failure code
$9015
$9016
$9018
$9019 Passengers’ side safety airbag module (high or low resistance or shorting grounding)
Tes t co n d it i o n Warning
If not correctly handled, the safety airbag module as well as pretension safety belt may possibly be
trigged, released and tensioned, thus make serene damage to people. Therefore, please carefully read the
repairing warning before trouble handling. Please take references in safety airbag system repairing warning
If with passengers’ side safety airbag failure
The resistance between SRS safety airbag system unit connector clip stitch 13 and stitch 14 not within the
designated scope.
The wiring harness shorting between safety airbag system unit stitch 13 and stitch 14
Open loop between SRS safety airbag system unit connector clip stitch 13 and stitch 14,
Possible causes Passengers’ side safety airbag module failure
The failure of connector clip between passengers’ side safety airbag module and SRS safety airbag system
electronic-control unit
The failure of connector clip between SRS safety airbag system unit and grounding jumper.
The circuit shutoff or shorting between passengers’ side safety airbag module and SRS safety airbag system
electronic-control unit
The circuit shutoff or shorting between SRS safety airbag system unit and grounding jumper
SRS safety airbag system unit failure
Procedure Test Operation

Yes Next step
1 Is the vehicle with passengers’ side safety airbag module
No Step 5
Ye s Present failure code
Next step
History- accumulated failure codes
Next step
2 Check passengers’ side safety airbag connector clips
Warning
If not correctly handled, the safety airbag module may possibly be
trigged and released thus cause serene damage to people, therefore,
please carefully read the maintenance warning.
Take references in safety airbag maintenance warning.
Place the ignition switch in LOCK position
Release accumulator negative wire and wait for about 1 minute
plus
Remove the PAB trim cover, glove box (passengers’ side safety
airbag is under the trim cover)
Release passengers’ side safety airbag module connector clip
Is the previous connector clip normal? No Replace the wiring harness
Ye s Next step
3 Confirm whether the failure cause is with passengers’ side safet y
airbag module or some other parts
Connect a better module to the terminal A and B of passengers’
side safety airbag connector clip
Connect the accumulator negative wire
Place the ignition switch in ON position
Any failure code in display? No Replace passengers’ side safety airbag
module
Take references in the
removal/installation of passengers’ side
safety airbag module in safety airbag
system.

Safety airbag-18
Nor mal Present failure code
Replace SRS safety airbag system
unit
Take references in
removal/installation of SRS
safety airbag system unit in safety
airbag system.
History-accumulated failure
codes
The end of failure diagnosis
4 Check the wiring harness between passengers’ side safety airbag
module and SRS safet y airbag system electronic-control unit
Place the ignition switch in LOCK position
Release accumulator negative wire and then wait for about 1
minute plus
Remove steering pillar shell
Release clock spring connector clip
Release driver’s and passengers’ side safety airbag module
connector clips
Release all SRS safety airbag system unit connector clips
Check whether the following troubles are with the circuit of the
connector clips terminals between SRS safety airbag system
electronic-control unit and passengers’ side safety airbag
module
Grounding
Power-supply shorting
Shutoff
Is the previous circuit normal? Abnormal Replace the relative wiring
harness
Impact-vehicle diagnosis
Test SRS-ECU diagnostic signals
1. Connect the (X-431 diagnostic test’s) diagnostic joint
2. Read the diagnostic results with X-431 diagnostic tester
Repairing procedure
1.When safety airbag is released.
The following parts should be replaced with new ones
a. Passengers’ side safety airbag module
b. SRS-ECU
c. Driver’s side safety airbag module
2 Check the following parts; replace them with new ones providing something wrong with them.
a. Clock spring
b. Steering-wheel, steering column, bottom steering shaft module
3.Driver’s side safety airbag module’s installation status towards the steering wheel.
a. Check whether abnormal knocking is with the steering wheel, its activity is in good condition and its clearance is normal.
b. Check whether the wiring harness joint is broken and its terminal is deformed.
Caution: Due to the impact, the diagnostic instrument cannot communicate with SRS-ECU when accumulator is lack of
power, in this case, check and maintain the instrument panel wiring harness or utilize the extension power supply.

Appendix A-6
Driver steering oil pump installation
Fixed torque of tubular hexagon bolt 1 in the Figure is
40N
m
Multi-wedge belt
Multi-wedge belt 4PK1100 tension is 500
50NTorque
Torque
multi-wedge belt 4PK1100driver steering oil pump
cover lock mounting bolt
effect
cover lock mounting bolt’s torque is 92Nm
the cover lock can be opened freely, the position is reliable
without any jam.
cover lock cable
cover lock buckle
fastening blot
cover lock mounting bracket

Appendix A-7
The fixed torque of bolt 1 in the Figure is 61Nm
Out handle can be normally and efficiently used, no linkage
falling off, the backup door can be opened and closed freely
without any jam nor unlocking.Handle confirmation
rear door assembly
backup door bottom buckle
backup door lockbackup door out handle
The door can be opened and closed smoothly without any jam nor
unlocking.Torque wrench
door lock assembly

Appendix B-12
Non-metal materials consumption table
Name Brand, specification and
technical condition Utility Measuring
unit Suitable Note
Silicon oil Transmission lever. Three-hole
rubber block Kg Suitable
Thread block
sealing agent 1271 Short, longitudinal front fixed
bolt, hub cap bolt, transmission
lever bolt, carriage fixing L Suitable
Silicone rubber
surface sealing
agent 1596 (super gray) Installing ring flange L Suitable
Anti-freeze
liquid vinyl-EG --35℃
antifreeze liquid Radiator and co-tank - Kg 7
Molybdenum
disulfide
pressed
lithium base
grease 3# Twisted bar spline, speed shaft L Suitable
Glass base
coat er 5001TF Glass base coat m 0.03
Butyl tape 6×2×700 Air-filtering suction tube, door
seal film L Suitable
Attraction
steering fluid DEXRON3 (ATF-3) Steering fuel cup assembly L 1
Clutch oil DOT4 Clutch master cylinder L 0.15
Brake fluid DOT4 Vacuum assist fluid reservoir L 0.525
Auto gear oil GL-4 75W/90 Transmission L 2.2 For the exported
vehicle for
extremely cold
areas

Auto gear oil GL-4 75W/90 Transfer case L 2.7 For the exported
vehicle for
extremely cold
areas

Auto gear oil GL-4 80W/90 Transmission L 1.4
Auto gear oil GL-4 80W/90 Transfer case L 2.5
Auto gear oil GL-5 75W/90 Rear axle L 2.9 For the exported
vehicle for
extremely cold
areas
2.9L=5.14PTS
Auto gear oil GL-5 80W/90 Rear axle L 2.9 2.9L=5.14PTS

Appendix D-17
Serial
No. Working region and
specification Torque
N·m Serial
No. Working region and specification Torque
N·m
1 upper arm shaft fixed
bolt M14×1.5-10.9 200 25 engine suspension connecting bolt M10×
1.25-10.9 78±10
2 front shaft of lower arm
connecting bolt M16×
1.5-10.9 270±25 26 transmission suspension connecting bolt M10×
1.25-10.9 78±10
3 rear shaft of lower arm
connecting bolt M18×
1.5-10.9 320±30 27 transmission-engine connecting bolt M10×
1.25-10.9 50±5
4 b ottom ar m l imit ing
stopper fixed bolt M10
×1.25-8.8 63±5 28 drive shaft connecting bolt M10×1.25-10.9 78±5
5 upper arm ball pin
pedestal connecting bolt
M10×1.25-10.9 78±10 29 drive shaft bearing fixed bolt M10×1.25-8.8
65±5
6 bottom ar m ball p in
pedestal connecting bolt
M12×1.25-10.9 140±10 30 wheel nut M12×1.25 135±15
7 front twisted bar
pedestal connecting bolt
M12×1.25-10.9 140±10 31 steering wheel lock nut M12×1.25-8 30±5
8 upper arm ball channel
fixing nut M16×1.5-10 145±15 32 steering gear-carriage fixing nut M12×1.25-8 90±10
70±10
9 front vibration damper
upper fixing nut M10×
1.25-8 Bush
co mpr es sed
by 1/3 33
steering angle drive co-carriage bolt M10×
1.5-9.8 50±5
10 bottom ar m ball p in
channel fixing nut M18
×1.5-10 230±20 34 steering system universal-joint lock bolt M8×
1.25-8.8 25±3
11 front vibration damper
bottom connecting bolt
M12×1.25-8.8 90±10 35 steering linkage ball fixing nut M14×1.5-8 120±10
12 rear vibration damper
upper fixing nut M10×
1.25-8 Bush
co mpr es sed
by 1/3 36 steering linkage adjustment lock nut M14×
1.5-8 60±5
13 rear vibration damper
bottom fixing nut M14
×1.5-8 170±15 37 front axle front shackle connecting bolt M14×
1.5-10.9 180±20
14 front cross stabilizer rod
-carriage fixed bolt M8
×1.25-8.8 23±3 38 front axle rear shackle connecting bolt M14
×1.5-10.9 180±20