2006 FORD S-MAX wiring

power steering fluid instrument panel dimensions fuel bluetooth deactivate airbag

Page 3430 of 4402

$FORD S-MAX 2006 Service Repair Manual Wiring H\brnesses - \fngine Comp\brtment Wiring H\brness—RHDS-MAX/G\bl\bxy\f2006.5\f(02/2006 Remov\bl \bnd Inst\bll\btion Remov\bl NO TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fin$

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$FORD S-MAX 2006 Service Repair Manual Anti-Th\bft - P\fssiv\b - Anti-Th\bft - P\fssiv\bS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Di\fgnosis \fnd T\bsting R\bf\br to Wiring Di\fgr\fms S\bction 419-01B, for sch\bm\ftic \fnd conn\bctor$

Anti-Th\bft - P\fssiv\b - Anti-Th\bft - P\fssiv\bS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Di\fgnosis \fnd T\bsting
R\bf\br to Wiring Di\fgr\fms S\bction 419-01B, for sch\bm\ftic \fnd conn\bctor
in

form\ftion.
G\bn\br\fl Equipm\bnt
Insp\bction \fnd V\brific\ftion
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2

. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

isu\fl Insp\bction Ch\frt
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\frefer\fto\fthe\fDi\bgnostic\fTrouble\fCode\f(DTC)\f
I
ndex.\f
Di\fgnostic Troubl\b Cod\b (DTC) Ind\bx
Worldwide\fDi\bgnostic\fSystem\f(WDS)
Mechanica\bE\bectrica\b
Ignition\flock\fcylinder\f\f
P\bssive\f\bnti-theft\fsystem\f(PATS)\fignition\fkey\f\f
Use\fof\f\b\fnon-encoded\fPATS\fignition\fkey\f\f
More\fth\bn\fone\fPATS\fkey\fin\fclose\fproximity\fof\fthe\fPATS\f
tr

\bnsceiver\f\f
Centr\bl\fjunction\fbox\f(CJB)\f\f
Powertr\bin\fcontrol\fmodule\f(PCM)\f\f
Instrument\fcluster\f
Fuse(s)\f\f
Wiring\fh\brness\f\f
Electric\bl\fconnector
(s

)\f\f
Rel\by(s)\f\f
CJB\f\f
PCM\f\f
PATS\ftr\bnsceiver\f\f
Ignition\fswitch\f\f
Instrument\fcluster\f
\fTC\fescription/ConditionPossib\be SourceAction
9D1796Anti-theft\f\bl\brm\fhorn\fwith\f
integr\bl\fb\bttery\fintern\bl\ff\bilureAnti-theft\f\bl\brm\fhorn\f
with\fintegr\bl\fb\bttery
INSTALL\f\b\fnew\f\bnti-theft\f\bl\brm\f horn\fwith\fintegr\bl\fb\bttery.\f\f
REFER\fto:\f Anti-
Theft\fAl\brm\fHorn\f
with\fIntegr\bl\fB\bttery \f(419-01A\f
Ant
i-Theft\f-
\fActive,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.
9D1700Microphone\fintern\bl\finclin\btion\f
sensor\ff\bilure
Anti-theft\f\bl\brm\fhorn\f
with\fintegr\bl\fb\bttery
INSTALL\f\b\fnew\f\bnti-theft\f\bl\brm\fhorn\fwith\fintegr\bl\fb\bttery.\f\f
REFER\fto:\f Anti-
Theft\fAl\brm\fHorn\f
with\fIntegr\bl\fB\bttery \f(419-01A\f
Ant
i-Theft\f-
\fActive,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\f oper\btion.
90A512Anti-theft\f\bl\brm\fhorn\fwith\f
integr\bl\fb\bttery\fcircuit\fshort\fto\f
b\bttery
Anti-theft\f\bl\brm\fhorn\f
with\fintegr\bl\fb\bttery\f
or\fwiring\fh\brness
REFER\fto\fthe\fWDS.\fSelect\fthe\f PATS\ftest\f\bnd\ffollow\fthe\f
instructions\fon\fscreen.
90A514Anti-theft\f\bl\brm\fhorn\fwith\f
integr\bl\fb\bttery\fcircuit\fshort\fto\f
Anti-theft\f\bl\brm\fhorn\f
with\fintegr\bl\fb\bttery\f
REFER\fto\fthe\fWDS.\fSelect\fthe\f PATS\ftest\f\bnd\ffollow\fthe\f
Стр. 1 из 2
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Page 3450 of 4402

$FORD S-MAX 2006 Service Repair Manual 5.5. If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fWDS\fto\f d i\bgnose\fthe\fsystem.\f ground\for\fopenor\fwiring\fh\brnessinstructions\fon\fscreen. 90D8$

Page 3472 of 4402

$FORD S-MAX 2006 Service Repair Manual Multifun\btion El\f\btroni\b Modul\fs - G\fn\fri\b El\f\btroni\b Modul\f (GEM)S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Diagnosis and T\fsting Sp\f\bial Tool(s) G\fn \fral Equipm\fnt Insp\f\bt$

Multifun\btion El\f\btroni\b Modul\fs - G\fn\fri\b
El\f\btroni\b Modul\f (GEM)S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis and T\fsting
Sp\f\bial Tool(s)
G\fn

\fral Equipm\fnt
Insp\f\btion and T\fsting 1. 1.
VERIFY\fthe\fcustomer\fconcern.\f
2

. 2.
Visu\blly\fCHECK\ffor\f\bny\fobvious\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
N

OTE:\fEnsure\fcorrect\flocking\fof\fwiring\fh\brness\fconnect
or.\f
Visual Insp\f\btion
3. 3.
RECTIFY\f\bny\fobvious\fc\buses\ffor\f\b\fconcern\ffound\fduring\fthe\fvisu\bl\finspection\f
b
efore\fperforming\f\bny\ffurther\ftests.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
4. 4.
If\fthe\fconcern\fpersists\f\bfter\fthe\fvisu\bl\finspection,\fPERFORM\f\b\ff\bult\fdi\bgnosis\fwith\f
t
he\fFord\f\bpproved\fdi\bgnostic\ftool\f\bnd\fRECTIFY\f\bny\fdispl\byed\ff\bults\fin\f\bccord\bnce\f
with\fthe\fdispl\byed\ff\bult\fdescription.\fAfterw\brds\fDELETE\fthe\fdispl\byed\ff\bult(s).\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
5. 5.
For\fvehicles\fwith\fno\fstored\ff\bult(s),\fPROCEED\fin\f\bccord\bnce\fwith\fthe\fSymptom\f
C
h\brt\f\bccording\fto\fthe\ff\bult\fsymptom.\f
6. 6.
Following\fchecking\for\felimin\btion\fof\fthe\ff\bult\f\bnd\f\bfter\fcompletion\fof\foper\btions,\f
t
he\ff\bult\fmemories\fof\f\bll\fvehicle\fmodules\fmust\fbe\fREAD\fOUT\f\bnd\f\bny\fstored\ff\bults\f
must\fbe\fDELETED.\fREAD\fOUT\f\bll\ff\bult\fmemories\f\bg\bin\ffollowing\f\b\fro\bd\ftest.\f
Diagnosti\b Troubl\f Cod\f (DTC) Tabl\f
CAUTION:\fBefore\frepl\bcing\fthe\fGEM\fin\fthe\fevent\fof\f\b\fGE
M\fm\blfunction,\fPERFORM\f\b\f
"h\brdw\bre\freset"\f\bfter\fWORKING\fTHROUGH\fthe\frelev\bnt\fDTC.\fTo\fdo\fthis,\fdisconnect\f
connector\fC1BP02-G\ffrom\fthe\fGEM\f\bnd\freconnect\fit.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
If\fthe\fm\blfunction\fpersists,\fm\bke\fsure\fth\bt\fthe\fl\btest\frele\bse\fof\fthe\fsoftw\bre\fis\flo\bded\fin\f
the\fFord\f\bpproved\fdi\bgnostic\ftool\f\bnd\fth\bt\fthe\fcorrect\fv\bri\bnt\fof\fthe\fGEM\fis\finst\blled.\f
CONFIGURE\fthe\fGEM\f\bg\bin\fusing\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.\fIf\fthe\ff\bult\foccurs\f
\bg\bin,\fRENEW\fTHE\fGEM.\f
Termin\bl\fProbe\fKit\f
418-S035\f
Digit\bl\fmultimeter
The\fFord\f\bpproved\fdi\bgnostic\ftool
Electric\bl
Fuses.
Wiring\fh\brness.
Electric\bl\fconnectors.
DTCDe\fcriptionAction
B110A-77,\fB10ED-Circuit\fof\fthe\ffront\for\fre\br\fRefer\fto\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.
\f\f
Стр. 1 из
9
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Page 3475 of 4402

$FORD S-MAX 2006 Service Repair Manual B113D-12Circuit\fof\fsliding\fsun\froof\f module\f"gener\bl\fclose\f function"\ff\bulty\f(short\fto\f volt\bge).REFER\fto:\fGl\bss,\fFr\bmes\f\bnd\fMech\bnisms\f (50 1-11\fGl\bss,\fFr\bmes\f\b$

B113D-12Circuit\fof\fsliding\fsun\froof\f
module\f"gener\bl\fclose\f
function"\ff\bulty\f(short\fto\f
volt\bge).REFER\fto:\fGl\bss,\fFr\bmes\f\bnd\fMech\bnisms\f
(50
1-11\fGl\bss,\fFr\bmes\f\bnd\fMech\bnisms,\f
Di\bgnosis\f\bnd\fTesting).
B10AD-09R\bin\fsensor/light\fsensor,\f
component\ff\bult.REFER\fto:\f Autol\bmps \f(417-01\fExterior\fLighting,\f
Di\bg

nosis\f\bnd\fTesting),\f
Wipers\f\bnd\fW\bshers \f(501-16\fWipers\f\bnd\f
W\bsh

ers,\fDi\bgnosis\f\bnd\fTesting).\f
B10AD-04Intern\bl\fcircuit\fof\fr\bin\f
sensor/light\fsensor\ff\bulty.REFER\fto:\f Autol\bmps \f(417-01\fExterior\fLighting,\f
Di\bg

nosis\f\bnd\fTesting),\f
Wipers\f\bnd\fW\bshers \f(501-16\fWipers\f\bnd\f
W\bsh

ers,\fDi\bgnosis\f\bnd\fTesting).\f
B1133-11Circuit\fof\fhe\bted\f
windshield\fLED\ff\bulty\f
(short\fto\fground).REFER\fto:\f Gl\bss,\fFr\bmes\f\bnd\fMech\bnisms\f
(50
1-11\fGl\bss,\fFr\bmes\f\bnd\fMech\bnisms,\f
Di\bgnosis\f\bnd\fTesting).
B1133-12Circuit\fof\fhe\bted\f
windshield\fLED\ff\bulty\f
(short\fto\fvolt\bge).REFER\fto:\f Gl\bss,\fFr\bmes\f\bnd\fMech\bnisms\f
(50
1-11\fGl\bss,\fFr\bmes\f\bnd\fMech\bnisms,\f
Di\bgnosis\f\bnd\fTesting).
B1097-12Circuit\fof\fhe\bted\f
windshield\frel\by\ff\bulty\f
(short\fto\fvolt\bge).REFER\fto:\f Gl\bss,\fFr\bmes\f\bnd\fMech\bnisms\f
(50
1-11\fGl\bss,\fFr\bmes\f\bnd\fMech\bnisms,\f
Di\bgnosis\f\bnd\fTesting).
B1097-44Circuit\fof\fhe\bted\f
windshield\frel\by\ff\bulty\f
(short\fto\fground).REFER\fto:\f Gl\bss,\fFr\bmes\f\bnd\fMech\bnisms\f
(50
1-11\fGl\bss,\fFr\bmes\f\bnd\fMech\bnisms,\f
Di\bgnosis\f\bnd\fTesting).
B112D-11Circuit\fof\fhe\bted\fre\br\f
window\fLED\ff\bulty\f(short\f
to\fground).REFER\fto:\f Gl\bss,\fFr\bmes\f\bnd\fMech\bnisms\f
(50
1-11\fGl\bss,\fFr\bmes\f\bnd\fMech\bnisms,\f
Di\bgnosis\f\bnd\fTesting).
B1120-12Circuit\fof\fhe\bted\fre\br\f
window\fLED\ff\bulty\f(short\f
to\fvolt\bge).REFER\fto:\f Gl\bss,\fFr\bmes\f\bnd\fMech\bnisms\f
(50
1-11\fGl\bss,\fFr\bmes\f\bnd\fMech\bnisms,\f
Di\bgnosis\f\bnd\fTesting).
B1C84-14Circuit\fof\fhe\bted\fre\br\f
window\frel\by\ff\bulty\f(short\f
to\fground).
REFER\fto:\f Gl\bss,\fFr\bmes\f\bnd\fMech\bnisms\f
(50
1-11\fGl\bss,\fFr\bmes\f\bnd\fMech\bnisms,\f
Di\bgnosis\f\bnd\fTesting).
B1C84-12Circuit\fof\fhe\bted\fre\br\f
window\frel\by\ff\bulty\f(short\f
to\fvolt\bge).
REFER\fto:\f Gl\bss,\fFr\bmes\f\bnd\fMech\bnisms\f
(50
1-11\fGl\bss,\fFr\bmes\f\bnd\fMech\bnisms,\f
Di\bgnosis\f\bnd\fTesting).
B1D38-04Front\fright\fwindshield\f
wiper\fmotor\f(Sl\bve),\f
intern\bl\fsystem\ff\bult.REFER\fto:\f Wipers\f\bnd\fW\bshers \f(501-16\fWipers\f
\bnd\fW\bshers,\fDi\bgnosis\f\bnd\fTesting).
B1D38-19Windshield\fwiper\fmotor
(s),\foverlo\bd\fprotection.REFER\fto:\fWipers\f\bnd\fW\bshers \f(501-16\fWipers\f
\bnd\fW\bshers,\fDi\bgnosis\f\bnd\fTesting).
B1D38-08Front\fright\fwindshield\f
wiper\fmotor\f(Sl\bve),\fbus\f
wire/sign\bl\finterrupted.REFER\fto:\fWipers\f\bnd\fW\bshers \f(501-16\fWipers\f
\bnd\fW\bshers,\fDi\bgnosis\f\bnd\fTesting).
U2018-41,\fU2017-
41,\fU3000-51,\f
P1674-00,\fB1A99- 04,\fU2101-00Module\fconfigur\btion\f
f\bulty.M\bke\fcert\bin\fth\bt\fthe\fl\btest\frele\bse\fof\fthe\f
softw\bre\fis\flo\bded\fin\fthe\fFord\f\bpproved\f
di\bgnostic\ftool\f\bnd\fth\bt\fthe\fcorrect\fv\bri\bnt\fof\f
the\fGEM\fis\finst\blled.\fCONFIGURE\fthe\fGEM\f
\bg\bin\fusing\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.\f
If\fthe\ff\bult\foccurs\f\bg\bin,\fRENEW\fTHE\fGEM.
P0604-00.\fP0605-00Intern\bl\fcontrol\funit\ff\bult.M\bke\fcert\bin\fth\bt\fthe\fl\btest\frele\bse\fof\fthe\f
softw\bre\fis\flo\bded\fin\fthe\fFord\f\bpproved\f
di\bgnostic\ftool\f\bnd\fth\bt\fthe\fcorrect\fv\bri\bnt\fof\f
the\fGEM\fis\finst\blled.\fCONFIGURE\fthe\fGEM\f
\bg\bin\fusing\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.\f
If\fthe\ff\bult\foccurs\f\bg\bin,\fRENEW\fTHE\fGEM.
B10A5-12Wiring\fof\f\bnti-theft\f\bl\brm\fRefer\fto\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.
Стр. 4 из 9
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Page 3476 of 4402

$FORD S-MAX 2006 Service Repair Manual horn\ff\bulty\f(short\fto\f volt\bge). B10A5-14Wiring\fof\f\bnti-theft\f\bl\brm\f horn\ff\bulty\f(short\fto\f ground).Refer\fto\fthe\fFord\f\bpproved\fdi\bgnostic\ftool. B1D17-96,\fB1D17-00Intern\bl\f$

horn\ff\bulty\f(short\fto\f
volt\bge).
B10A5-14Wiring\fof\f\bnti-theft\f\bl\brm\f
horn\ff\bulty\f(short\fto\f
ground).Refer\fto\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.
B1D17-96,\fB1D17-00Intern\bl\fcircuit\fof\fthe\f
b\bttery\fb\bcked\fhorn\ffor\f
the\f\bnti-theft\fsystem\f
(BBS)\ff\bulty.Refer\fto\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.
B1C82-12Circuit\fof\fhe\bdl\bmp\f
w\bsher\frel\by\ff\bulty\f(short\f
to\fvolt\bge)REFER\fto:\f Wipers\f\bnd\fW\bshers \f(501-16\fWipers\f
\bnd\fW\bshers,\fDi\bgnosis\f\bnd\fTesting).
B1C82-14Circuit\fof\fhe\bdl\bmp\f
w\bsher\frel\by\ff\bulty\f(short\f
to\fground).REFER\fto:\fWipers\f\bnd\fW\bshers \f(501-16\fWipers\f
\bnd\fW\bshers,\fDi\bgnosis\f\bnd\fTesting).
B10D9-87,\fB10D5-
13,\fB10DA-51,\f
B10D8-00,\fB10D7- 51,\fB10D7-05,\f
B10D7-94,\fB10D7- 8F,\fB10E6-11,\f
B10E6-15PATS\fsystem\ff\bult.REFER\fto:\f Anti-Theft\f-\fP\bssive \f(419-01B\fAnti-
The
ft\f-\fP\bssive,\fDi\bgnosis\f\bnd\fTesting).
B112A-12,\fB112A- 14Ignition\frel\by\fcircuits\f
f\bulty.Refer\fto\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.
U3003-16,\fP0563-00,\fU3003-17Ch\brging\fsystem\f\bt\ff\bult.Refer\fto\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.
U0181-00No\fcommunic\btions\f
possible\fwith\fthe\f
he\bdl\bmp\fleveling\f
module.REFER\fto:\f He\bdl\bmp\fLeveling\f(417-01\fExterior\f
Lighting,\fDi\bgnosis\f\bnd\fTesting).
B10AC-95,\fB10AC-
87,\fB10AC-86Speed\fcontrol\fsystem,\f
system\ff\bult.Refer\fto\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.
U2108-53,\fU2107-
53,Ad\bptive\fspeed\fcontrol\f
system,\fsystem\ff\bult.Refer\fto\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.
B1C55-12Circuit\fof\fsign\bl\fhorn\frel\by\f
f\bulty\f(short\fto\fvolt\bge).
Refer\fto\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.
B1C55-14Circuit\fof\fsign\bl\fhorn\frel\by\f
f\bulty\f(short\fto\fground\for\f
open\fcircuit).
Refer\fto\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.
B1D13-12Circuit\fof\finterior\flight\f
switch-off\fdel\by\ff\bulty\f
(short\fto\fvolt\bge)REFER\fto:\f Interior\fLighting \f(417-02\fInterior\f
Lig
hting,\fDi\bgnosis\f\bnd\fTesting).
B1D13-14Circuit\fof\finterior\flight\f
switch-off\fdel\by\ff\bulty\f
(short\fto\fground\for\fopen\f
circuit).REFER\fto:\f Interior\fLighting \f(417-02\fInterior\f
Lig
hting,\fDi\bgnosis\f\bnd\fTesting).
B1A79-13Circuit\fof\fre\br\ffog\fl\bmp\f
f\bulty.REFER\fto:\f Fog\fL\bmps \f(417-01\fExterior\f
Lig
hting,\fDi\bgnosis\f\bnd\fTesting).
B1A79-11Circuit\fof\fre\br\ffog\fl\bmp\f
f\bulty\f(short\fto\fground).REFER\fto:\f Fog\fL\bmps \f(417-01\fExterior\f
Lig
hting,\fDi\bgnosis\f\bnd\fTesting).
C0023-11Stop\fl\bmp\fcircuit\ff\bulty.REFER\fto:\f Stopl\bmps\f(417-01\fExterior\f
Lig
hting,\fDi\bgnosis\f\bnd\fTesting).
P0462-00Circuit\fof\ffuel\flevel\f
indic\btor\fsensor\ff\bulty\f
(short\fto\fground).REFER\fto:\f(310-00\fFuel\fSystem\f-\fGener\bl\f
Inform\btion)\f Fuel\fSystem\f-\f2.0L\fDur\btec-
HE\f(MI4)/2.3L\f
Dur\btec-HE\f(MI4)/2.5L\fDur\btec\f(VI5) \f
(Di
\bgnosis\f\bnd\fTesting),\f
Fuel\fSystem\f-\f1.8L\fDur\btorq-TDCi\f(Lynx)\f
Di e

sel/2.0L\fDur\btorq-TDCi\f(DW)\fDiesel \f
Стр. 5 из 9
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Page 3479 of 4402

$FORD S-MAX 2006 Service Repair Manual \bg\bin,\fRENEW\fTHE\fGEM.\f TEST CONDITIONSDETAILS/RESULTS/ACTIONS A1: CHECK FUSE F17 Ignition\fswitch\fin\fposition\f0.\f1 CHECK\fFuse\fF17\f(EJB).\f2 Is\fthe\ffuse\fOK?\f Y\fs GO\fto\fA2.\f\f No$

Page 3480 of 4402

$FORD S-MAX 2006 Service Repair Manual GO\fto\fA6.\f\f No L OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\f between\fthe\fGEM\f\bnd\ffuse\fF17\fwith\fthe\f\bid\fof\f the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f system.$

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