Page 3369 of 4402

\bomponent \fhe\fks
Power supply relay 1. 1.
Check\fthe\fnorm\blly\fopen\fcont\bct\fin\fthe\funswitched\fst\bte:\f
M
e\bsure\fthe\fresist\bnce\f\bt\fthe\fpower\fsupply\frel\by,\fbetween\fpin\f3\f\bnd\fpin\f5,\f
co
mponent\fside.\f
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\fIf\fyes,\fgo\fto\f2.\fIf\fno,\fRENEW\f
th
e\fpower\fsupply\frel\by.\f
2. 2.
Check\fthe\fnorm\blly\fopen\fcont\bct\fin\fthe\fswitched\fst\bte:\f
U
sing\f\b\ffused\ftest\fc\bble\f(1\fA),\fconnect\fpin\f1\fof\fthe\fpower\fsupply\frel\by,\fcomponent\f
si
de,\fwith\fthe\fb\bttery\fpositive\ftermin\bl.\f
Using\f\b\ftest\fc\bble,\fconnect\fpin\f2\fof\fthe\fpower\fsupply\frel\by,\fcomponent\fside,\fto\fthe\f
b\bt
tery\fneg\btive\ftermin\bl.\f
Me\bsure\fthe\fresist\bnce\f\bt\fthe\fpower\fsupply\frel\by,\fbetween\fpin\f3\f\bnd\fpin\f5,\f
co
mponent\fside.\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\fIf\fyes,\fthe\fpower\fsupply\frel\by\fis\f
OK
.\fIf\fno,\fRENEW\fthe\fpower\fsupply\frel\by.\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
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Page 3373 of 4402
Wiring H\brnesses - \fnstrument P\bnel
Wiring H\brnessS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\bl \bnd \fnst\bll\btion
Remov\bl
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. \f
2.
\f
3. Remove\fthe\finstrument\fp\bnel.\f Refer\fto:\f Instrument\fP\bnel\f-\fVehicles\fBuilt\fFrom:\f
05 /
2007\f(501-12\fInstrument\fP\bnel\f\bnd\fConsole,\f
Rem
ov\bl\f\bnd\fInst\bll\btion).\f
4. \f\f On\fboth\fsides.\f
5 .
\f\f On\fboth\fsides.\f
6.
\f
\f\f
\f\f
\f\f
\f\f
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Page 3378 of 4402

Wiring H\brnesses - \f\bssenger Comp\brtment
Wiring H\brness—VIN \fl\bte Body Style Code:
S
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Remov\bl \bnd Inst\bll\btion
Remov\bl
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Vehicles\fwith\fp\brking\f\bid\f
A l
l\fvehicles\f
1. R\bise\fvehicle.\f
Re
fer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
2. \f
3. \f
4. Remove\fthe\ffront\fse\bts.\f
Refer\fto:\f Front\fSe\bt \f(501-10\fSe\bting,\fRemov\bl\f\bnd\f
In s
t\bll\btion).\f
5. Remove\fthe\fre\br\fse\bts.\f
Refer\fto:\f Re\br\fSe\bt \f(501-10\fSe\bting,\fRemov\bl\f\bnd\f
Ins
t\bll\btion).\f
6. Remove\fthe\fcenter\fconsole.\f
Refer\fto:\f Floor\fConsole\f-
\fVIN\fPl\bte\fBody\fStyle\fCode:\f
S\f(501-12\fInstrument\fP\bnel\f\bnd\fConsole,\fRemov\bl\f
\bnd \fInst\bll\btion).\f
Refer\fto:\f Floor\fConsole\f-\fVehicles\fWith:\fElectronic\f
P\brk
ing\fBr\bke\f(EPB),\fVIN\fPl\bte\fBody\fStyle\fCode:\fS \f
(50
1-
12\fInstrument\fP\bnel\f\bnd\fConsole,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
7. Refer\fto:\f B-Pill\br\fTrim\fP\bnel\f(501-05\fInterior\fTrim\f
\bnd
\fOrn\bment\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
8. Refer\fto:\f Lo\bdsp\bce\fTrim\fP\bnel\f-\fVIN\fPl\bte\fBody\f
\f\f
\f\f
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Page 3387 of 4402

Wiring H\brnesses - \f\bssenger
Comp\brtment Wiring H\brness—VIN \fl\bte
Body Style Code: M
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\bl \bnd Inst\bll\btion
Gener\bl Equipment
Remov\bl
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Vehicles\fwith\fp\brking\f\bid\f
A l
l\fVehicles\f
Schlitzschr\bubendreher 1. R\bise\fthe\fvehicle.\fRefer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
De s
cription\f\bnd\fOper\btion).\f
2. \f
3. \f
4. All.\f
Refer\fto:\f A-Pill\br\fTrim\fP\bnel\f(501-05\fInterior\f
Tr i
m\f\bnd\fOrn\bment\btion,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
5. All.\f
Refer\fto:\f B-Pill\br\fTrim\fP\bnel\f(501-05\fInterior\f
Tri
m\f\bnd\fOrn\bment\btion,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
6. Refer\fto:\f C-Pill\br\fTrim\fP\bnel\f-\fVIN\fPl\bte\fBody\f
Sty
le\fCode:\fM \f(501-05\fInterior\fTrim\f\bnd\f
Orn
\bment\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
7. Torque:\b 35\fNm
\f
\f\f
\f\f
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Page 3402 of 4402

Wiring H\brnesses - \fngine Wiring
H\brness—2.0L Dur\btec-
H\f (107kW/145PS)
- MI4/2.0L Dur\btec-H\f Flex Fuel
(107kW/145PS) - MI4/2.3L Dur\btec-H\f
(118kW/160PS) - MI4S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\bl \bnd Inst\bll\btion
Gener\bl \fquipment
Remov\bl
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
Vehicles\fbuilt\fup\fto\f09/2007\f
A l
l\fvehicles\f
3.5\fmm\fdrill\fbit
Center\fpunch 1. Refer\fto:\fB\bttery\fDisconnect\f\bnd\fConnect\f(414-01\f
B\bt t
ery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. Refer\fto:\f Air\fCle\bner\f(303-12A\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. \f
5. Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
De s
cription\f\bnd\fOper\btion).\f
6. \f
\f\f
\f\f
\f\f
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Page 3409 of 4402
Wiring H\brnesses - \fngine Wiring
H\brness—2.0L \fcoBoost SCTi
(149kW/203PS) - MI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\bl \bnd Inst\bll\btion
Gener\bl \fquipment
Remov\bl
3.5\fmm\fdrill\fbit
Center\fpunch
1. Refer\fto:\fB\bttery\f(414-01\fB\bttery,\fMounting\f\bnd\f
C\bbl
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f Air\fCle\bner\f(303-12B\fInt\bke\fAir\f
Di s
tribution\f\bnd\fFiltering\f-\f2.0L\fEcoBoost\fSCTi\f
(149kW/203PS)\f-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. \f
5. Torque:\b 10\fNm
\f
6. Remove\fthe\fleft-h\bnd\ffront\fwheel\f\bnd\ftire.\f Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
7. \f
\f\f
\f\f
\f\f
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Page 3414 of 4402
Wiring H\brnesses - \fngine Wiring
H\brness—2.5L Dur\btec (162kW/220PS) -
VI5
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\bl \bnd Inst\bll\btion
Remov\bl
1. Refer\fto:\fB\bt
tery\fDisconnect\f\bnd\fConnect\f(414-
01\f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. Refer\fto:\f Air\fCle\bner\f(303-12C\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\fInst\bll\btion).
\f
3. \f
4. Torque:\b 10\fNm
\f
5. Torque:\b 10\fNm
\f
6. Torque:\b 10\fNm
\f
7. Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
De s
cription\f\bnd\fOper\btion).\f
8. \f
\f\f
\f\f
\f\f
\f\f
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Page 3420 of 4402
Wiring H\brnesses - \fngine Comp\brtment
Wiring H\brness—LHDS-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Remov\bl \bnd Inst\bll\btion
Remov\bl
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Remove\fthe\fright-\f\bnd\fleft-h\bnd\fhe\bdl\bmps.\f
Re
fer\fto:\f He\bdl\bmp\fAssembly \f(417-01\fExterior\f
Lig
hting,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Remove\fthe\fhydr\bulic\fcontrol\funit\f(HCU).\f
Refer\fto:\f Hydr\bulic\fControl\fUnit\f(HCU) \f(206-09A\f
An t
i-Lock\fControl,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. \f
5. \f
6. \f 7. \f
\f\f
\f\f
\f\f
\f\f
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