2006 FORD S-MAX wiring

instrument panel dashboard warning lights 4WD coolant level instrument cluster seats

Page 3481 of 4402

$FORD S-MAX 2006 Service Repair Manual Multifun\btion El\f\btroni\b Modul\fs - Driv\fr Door Modul\f (DDM)S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Diagnosis and T\fsting Sp\f\bial Tool(s) G\fn \fral Equipm\fnt Insp\f\btion and T\fs$

Multifun\btion El\f\btroni\b Modul\fs - Driv\fr
Door Modul\f (DDM)S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis and T\fsting
Sp\f\bial Tool(s)
G\fn

\fral Equipm\fnt
Insp\f\btion and T\fsting 1. 1.
VERIFY\fthe\fcustomer\fconcern.\f
2

. 2.
Visu\blly\fCHECK\ffor\f\bny\fobvious\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

isual Insp\f\btion
3. 3.
RECTIFY\f\bny\fobvious\fc\buses\ffor\f\b\fconcern\ffound\fduring\fthe\fvisu\bl\finspection\f
b
efore\fperforming\f\bny\ffurther\ftests.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
4. 4.
If\fthe\fconcern\fpersists\f\bfter\fthe\fvisu\bl\finspection,\fPERFORM\f\b\ff\bult\fdi\bgnosis\fwith\f
WD
S,\fRECTIFY\f\bny\fdispl\byed\ff\bults\fin\f\bccord\bnce\fwith\fthe\fdispl\byed\ff\bult\f
description\f\bnd\fthen\fDELETE\fthe\fdispl\byed\ff\bult(s).\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
5. 5.
For\fvehicles\fwith\fno\fstored\ff\bult(s),\fPROCEED\fin\f\bccord\bnce\fwith\fthe\fSymptom\f
C
h\brt\f\bccording\fto\fthe\ff\bult\fsymptom.\f
6. 6.
Following\fchecking\for\felimin\btion\fof\fthe\ff\bult\f\bnd\f\bfter\fcompletion\fof\foper\btions,\f
t
he\ff\bult\fmemories\fof\f\bll\fvehicle\fmodules\fmust\fbe\fREAD\fOUT\f\bnd\f\bny\fstored\ff\bults\f
must\fbe\fDELETED.\fREAD\fOUT\f\bll\ff\bult\fmemories\f\bg\bin\ffollowing\f\b\fro\bd\ftest.\f
Diagnosti\b Troubl\f Cod\f (DTC) Ind\fx
Termin\bl\fProbe\fKit\f
418-S035\f
Digit\bl\fmultimeter
Ford\fDi\bgnostic\fEquipment
Electric\bl
Fuses.
Wiring\fh\brness.
Electric\bl\fconnectors.
DTCDe\fcriptionAction
B1189-29Sign\bl\ferror,\fposition\fsensor\ffor\f
the\ffront\felectric\fwindow\f
regul\btor.REFER\fto:\f Gl\bss,\fFr\bmes\f\bnd\fMech\bnisms\f
(50
1-11\fGl\bss,\fFr\bmes\f\bnd\fMech\bnisms,\f
Di\bgnosis\f\bnd\fTesting).
B118A-29Sign\bl\ferror,\fposition\fsensor\ffor\f
the\fre\br\felectric\fwindow\fregul\btor.REFER\fto:\f Gl\bss,\fFr\bmes\f\bnd\fMech\bnisms\f
(50
1-11\fGl\bss,\fFr\bmes\f\bnd\fMech\bnisms,\f
Di\bgnosis\f\bnd\fTesting).
C1B14-15Circuit\fof\fthe\fposition\fsensor\ffor\f
the\ffront\felectric\fwindow\fregul\btor\f
defective\f(short\fto\fvolt\bge\for\f
open\fcircuit).
REFER\fto:\f Gl\bss,\fFr\bmes\f\bnd\fMech\bnisms\f
(50
1-11\fGl\bss,\fFr\bmes\f\bnd\fMech\bnisms,\f
Di\bgnosis\f\bnd\fTesting).
C1B14-11Circuit\fof\fthe\fposition\fsensor\ffor\fREFER\fto:\f Gl\bss,\fFr\bmes\f\bnd\fMech\bnisms\f
\f\f
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Page 3487 of 4402

$FORD S-MAX 2006 Service Repair Manual Determine\fthe\fvehicle\fv\bri\bnt.\f1 Is\fthe\fvehicle\fLHD?\f Y\fs GO\fto\fA2.\f\f No GO \fto\fA4.\f\f A2: CHECK FUSE FA1 Ignition\fswitch\fin\fposition\f0.\f1 CHECK\ffuse\fFA1\f(RJB).\f2 Is\ft$

Page 3488 of 4402

$FORD S-MAX 2006 Service Repair Manual Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f Y\fs CHECK\fthe\fdriver\fdoor\fmodule\f\bnd\fRENEW\fif\f necess\bry.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f No LOCATE\f\bnd\fRECTIFY\fthe\fbre\b$

Page 3489 of 4402

$FORD S-MAX 2006 Service Repair Manual CHECK\ffuse\fFA2\f(RJB).\f1 Is\fthe\ffuse\fOK?\f Y\fs GO\fto\fB5.\f\f No R ENEW\ffuse\fFA2\f(25\fA).\fCHECK\fthe\foper\btion\fof\f the\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f REPAI$

CHECK\ffuse\fFA2\f(RJB).\f1
Is\fthe\ffuse\fOK?\f
Y\fs GO\fto\fB5.\f\f
No R

ENEW\ffuse\fFA2\f(25\fA).\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
REPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
B5: CHECK THE VOLTAGE AT FUSE FA2
Connect\ffuse\fFA2\f(RJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fFA2\f(25\fA)\f\bnd\f
ground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Y\fs GO\fto\fB6.\f\f
No R

EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fFA2\fwith\fthe\f\bid\f
of\fthe\fwiring\fdi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
B6: CHECK THE VOLTAGE AT THE PASSENGER DOOR MODULE
Disconnect\fp\bssenger\fdoor\fmodule\fC6PL01-A.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fp\bssenger\fdoor\f
module\fconnector\fC6PL01-A\fpin\f2,\fcircuit\fSBR02A\f
(BK),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Y\fs CHECK\fthe\fp\bssenger\fdoor\fmodule\f\bnd\fRENEW\fif\f
necess\bry.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fp\bssenger\fdoor\fmodule\f\bnd\ffuse\fFA2\f
(LHD)\for\ffuse\fFA1\f(RHD)\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST C : CIRCUIT OF THE PASSENGER CENTRAL LOCKING
MOTOR FAULTY.
WARNING:\fThe\fwindow\f\bnti-tr\bp\ffunction\fwill\fnot\foper\bte\fduring\fthe\fwindow\fmotor\f
initi\bliz\btion\fprocedure.\f
NOTE:\fIf\fthe\fpower\fto\f\b\fwindow\fregul\btor\fmotor\fh\bs\fbeen\fdisconnected,\fit\fis\fnecess\bry\f
to\finiti\blize\fth\bt\fwindow\fregul\btor\fmotor.\f\f
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
C1: CHECK FOR SHORT TO VOLTAGE IN THE CIRCUIT BETWEEN THE PASSENGER
DOOR MODULE AND THE DLC (SCP BUS)
Disconnect\fp\bssenger\fdoor\fmodule\fC6PL01-A.\f1
Disconnect\fp\bssenger\fdoor\flock\fC6PL64.\f2
Ignition\fswitch\fin\fposition\fII.\f3
Me\bsure\fthe\fvolt\bge\fbetween:\f4
\f\f
Стр. 9 из 34
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Page 3490 of 4402

$FORD S-MAX 2006 Service Repair Manual the\fp\bssenger\fdoor\fmodule\fconnector\fC6PL01-A\f pin\f7,\fcircuit\fCPL66A\f(BK),\fwiring\fh\brness\fside\f\bnd\f ground\f(LHD).\f\f or\f\f the\fp\bssenger\fdoor\fmodule\fconnector\fC6PL01-A\f$

the\fp\bssenger\fdoor\fmodule\fconnector\fC6PL01-A\f
pin\f7,\fcircuit\fCPL66A\f(BK),\fwiring\fh\brness\fside\f\bnd\f
ground\f(LHD).\f\f
or\f\f
the\fp\bssenger\fdoor\fmodule\fconnector\fC6PL01-A\f
pi

n\f7,\fcircuit\fCPL66AA\f(BK),\fwiring\fh\brness\fside\f
\bnd\fground\f(RHD).\f
Is\f\b\fvolt\bge\fme\bsured?\f
Y\fs LOCATE\f\bnd\fREPAIR\fthe\fshort\fto\fvolt\bge\fin\fthe\f
circuit\fbetween\fthe\fp\bssenger\fdoor\fmodule\f\bnd\fthe\f
p\bssenger\fdoor\flock\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No LHD\fvehicles: GO\fto\fC2.\f\f
RH D

\fvehicles: GO\fto\fC3.\f\f
C2: CHECK FOR A BREAK IN THE CIRCUIT BETWEEN THE PASSENGER DOOR MODULE
AND THE PASSENGER DOOR LOCK
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fp\bssenger\fdoor\f
module\fconnector\fC6PL01-A,\fpin\f7,\fcircuit\fCPL66A\f
(BK),\fwiring\fh\brness\fside\f\bnd\fthe\fp\bssenger\fdoor\f
lock\fconnector\fC6PL64,\fpin\f7,\fcircuit\fCPL66A\f(BK),\f
wiring\fh\brness\fside.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fme\bsured?\f
Y\fs GO\fto\fC4 .\f\f
No
LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fCPL66A\f(BK)\f
between\fthe\fp\bssenger\fdoor\fmodule\f\bnd\fthe\f
p\bssenger\fdoor\flock\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
C3: CHECK FOR A BREAK IN THE CIRCUIT BETWEEN THE PASSENGER DOOR MODULE
AND THE PASSENGER DOOR LOCK
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fp\bssenger\fdoor\f
module\fconnector\fC6PL01-A\fpin\f7,\fcircuit\fCPL66AA\f
(BK),\fwiring\fh\brness\fside\f\bnd\fthe\fp\bssenger\fdoor\f
lock\fconnector\fC6PL64\fpin\f5,\fcircuit\fCPL66AA\f(BK),\f
wiring\fh\brness\fside.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fme\bsured?\f
Y\fs GO\fto\fC4 .\f\f
No
L

OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fCPL66AA\f
(BK)\fbetween\fthe\fp\bssenger\fdoor\fmodule\f\bnd\fthe\f
\f\f
\f\f
\f\f
Стр. 10 из
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Page 3491 of 4402

$FORD S-MAX 2006 Service Repair Manual p\bssenger\fdoor\flock\fwith\fthe\f\bid\fof\fthe\fWiring\f Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f C4: CHECK FOR SHORT TO GROUND BETWEEN THE PASSENGER DOOR MODULE AND THE PASSENGER DO$

Page 3492 of 4402

$FORD S-MAX 2006 Service Repair Manual Double\flock\f\bnd\funlock\fthe\fvehicle\fwith\fthe\fkey\fin\f the\fdoor\flock\fcylinder.\f2 Is\fb\bttery\fvolt\bge\fme\bsured\fduring\funlocking?\f Y\fs CHECK\f\bnd\fif\fnecess\bry\fINSTALL\f\b\fnew$

Double\flock\f\bnd\funlock\fthe\fvehicle\fwith\fthe\fkey\fin\f
the\fdoor\flock\fcylinder.\f2
Is\fb\bttery\fvolt\bge\fme\bsured\fduring\funlocking?\f
Y\fs CHECK\f\bnd\fif\fnecess\bry\fINSTALL\f\b\fnew\fp\bssenger\f
door\flock.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No CHECK\f\bnd\fif\fnecess\bry\fINSTALL\f\b\fnew\fp\bssenger\f
door\fmodule.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
C7: CHECK THE VOLTAGE AT THE PASSENGER DOOR LOCK (DURING
LOCKING/UNLOCKING)
Connect\fp\bssenger\fdoor\fmodule\fC6PL01-A.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fp\bssenger\fdoor\f
lock\fconnector\fC6PL64\fpin\f5,\fcircuit\fCPL66AA\f(BK),\f
wiring\fh\brness\fside\f\bnd\fground.\f2
Lock\f\bnd\funlock\fthe\fvehicle\fwith\fthe\fkey\fin\fthe\fdoor\f
lock\fcylinder.\f3
Is\fb\bttery\fvolt\bge\fme\bsured\fduring\funlocking?\f
Y\fs GO\fto\fC8 .\f\f
No
C

HECK\f\bnd\fif\fnecess\bry\fINSTALL\f\b\fnew\fp\bssenger\f
door\fmodule.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
C8: CHECK THE VOLTAGE AT THE PASSENGER DOOR LOCK (DURING DOUBLE
LOCKING/UNLOCKING)
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fp\bssenger\fdoor\f
lock\fconnector\fC6PL64\fpin\f5,\fcircuit\fCPL66AA\f(BK),\f
wiring\fh\brness\fside\f\bnd\fground.\f1
Double\flock\f\bnd\funlock\fthe\fvehicle\fwith\fthe\fkey\fin\f
the\fdoor\flock\fcylinder.\f2
Is\fb\bttery\fvolt\bge\fme\bsured\fduring\funlocking?\f
Y\fs CHECK\f\bnd\fif\fnecess\bry\fINSTALL\f\b\fnew\fp\bssenger\f
door\flock.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No CHECK\f\bnd\fif\fnecess\bry\fINSTALL\f\b\fnew\fp\bssenger\f
door\fmodule.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST D : CIRCUIT OF THE DRIVER CENTRAL LOCKING MOTOR
FAULTY.
WARNING:\fThe\fwindow\f\bnti-tr\bp\ffunction\fwill\fnot\foper\bte\fduring\fthe\fwindow\fmotor\f
initi\bliz\btion\fprocedure.\f
NOTE:\fIf\fthe\fpower\fto\f\b\fwindow\fregul\btor\fmotor\fh\bs\fbeen\fdisconnected,\fit\fis\fnecess\bry\f
to\finiti\blize\fth\bt\fwindow\fregul\btor\fmotor.\f\f
\f\f
\f\f
Стр. 12 из 34
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Page 3493 of 4402

$FORD S-MAX 2006 Service Repair Manual TEST CONDITIONSDETAILS/RESULTS/ACTIONS D1: CHECK FOR SHORT TO VOLTAGE BETWEEN THE DRIVER DOOR MODULE AND THE DRIVER DOOR LOCK Disconnect\fdriver\fdoor\fmodule\fC5PL01-A.\f1 Disconnect\fdriver\fdoor\$

TEST CONDITIONSDETAILS/RESULTS/ACTIONS
D1: CHECK FOR SHORT TO VOLTAGE BETWEEN THE DRIVER DOOR MODULE AND THE
DRIVER DOOR LOCK
Disconnect\fdriver\fdoor\fmodule\fC5PL01-A.\f1
Disconnect\fdriver\fdoor\flock\fC5PL63.\f2
Ignition\fswitch\fin\fposition\fII.\f3
Me\bsure\fthe\fvolt\bge\fbetween:\f\f
the\fdriver\fdoor\fmodule\fconnector\fC5PL01-A\fpin\f7,\f
ci

rcuit\fCPL51A\f(BK),\fwiring\fh\brness\fside\f\bnd\f
ground\f(LHD).\f\f
or\f\f
the\fdriver\fdoor\fmodule\fconnector\fC5PL01-A\fpin\f7,\f
ci

rcuit\fCPL51AA\f(BK),\fwiring\fh\brness\fside\f\bnd\f
ground\f(RHD).\f
4
Is\f\b\fvolt\bge\fme\bsured?\f
Y\fs LOCATE\f\bnd\fREPAIR\fthe\fshort\fto\fvolt\bge\fin\fthe\f
circuit\fbetween\fthe\fdriver\fdoor\fmodule\f\bnd\fthe\fdriver\f
door\flock\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No
LHD\fvehicles: GO\fto\fD3.\f\f
RHD

\fvehicles: GO\fto\fD2.\f\f
D2: CHECK FOR A BREAK IN THE CIRCUIT BETWEEN THE DRIVER DOOR MODULE AND
THE DRIVER DOOR LOCK
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fresist\bnce\fbetween\fdriver\fdoor\fmodule\f
connector\fC5PL01-A\fpin\f7,\fcircuit\fCPL51AA\f(BK),\f
wiring\fh\brness\fside\f\bnd\fdriver\fdoor\flock\fconnector\f
C5PL63\fpin\f7,\fcircuit\fCPL51AA\f(BK),\fwiring\fh\brness\f
side.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fme\bsured?\f
Y\fs GO\fto\fD4.\f\f
No L

OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fCPL51AA\f
(BK)\fbetween\fthe\fdriver\fdoor\fmodule\f\bnd\fthe\fdriver\f
door\flock\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
D3: CHECK FOR A BREAK IN THE CIRCUIT BETWEEN THE DRIVER DOOR MODULE AND
THE DRIVER DOOR LOCK
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fdriver\fdoor\f
module\fconnector\fC5PL01-A\fpin\f7,\fcircuit\fCPL51A\f
(BK),\fwiring\fh\brness\fside\f\bnd\fthe\fdriver\fdoor\flock\f
connector\fC5PL63\fpin\f5,\fcircuit\fCPL51A\f(BK),\fwiring\f
h\brness\fside.\f2
\f\f
\f\f
Стр. 13 из 34
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