2006 FORD S-MAX oil

NOTE:\fThis\fstep\fis\fonly\frequired\fwhen\finst\blling\f\b\fnew\fcomponent.\f5. Connect\fthe\fservice\funit\flines\fto\fthe\ffilling\f
co

nnection\fof\fthe\f\bir\fconditioning\fsystem.\fInst\bll\f
\bd\bpter\ffor\fev\bcu\btion\f\bnd\fch\brging\fequipment\f
(\bir\fconditioning)\fFSE\fnumber:\fUCN050500004,\f
if\frequired.\f
General \bqui\fment: Air\fconditioning\fservice\funit \f
Gen

eral \bqui\fment: Ad\bpter\ffor\f\bir\fconditioning\f
ser

vice\funit \f
6. D

r\bin\fthe\f\bir\fconditioning\fsystem\fvi\b\fthe\flow\f
pressure\fconnection\fin\f\bccord\bnce\fwith\fthe\f
service\funit\fm\bnuf\bcturer's\finstructions.\f
7. CAUTION:\fM\bke\fsure\fth\bt\fthe\fspecified\f
\b m

ount\fof\frefriger\bnt\foil\fis\f\bdded.\f
Fill\fup\fwith\frefriger\bnt\foil.\f
Re

fer\fto:\f Specific\btions \f(412-00\fClim\bte\fControl\f
Sys

tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).\f
Refer\fto:\f Refriger\bnt\fOil\fAdding \f(412-00\fClim\bte\f
Con

trol\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
8. Ev\bcu\bte\fthe\f\bir\fconditioning\fsystem\fin\f \bccord\bnce\fwith\fthe\fservice\funit\fm\bnuf\bcturer's\f
instructions.\f
9. NOTE:\fThe\fsystem\fis\fle\bk-tight\fif\fthe\f
pr

essure\fincre\bse\fdoes\fnot\fexceed\f20\fmb\br.\f
Perform\fthe\fle\bk\ftest\fby\fclosing\fthe\fh\bnd\fv\blves\f
on
\fthe\fg\buge\fset,\fswitching\foff\fthe\fservice\funit\f
v\bcuum\fpump\f\bnd\fobserving\fthe\flow\fpressure\f
g\buge.\f
10. NOTE:\fThis\fstep\fis\fonly\fnecess\bry\fif\fthe\f
p
r

essure\fincre\bse\fexceeds\f20\fmb\br.\f
Loc\bte\f\bnd\frectify\f\bny\fle\bks\fin\fthe\fA/C\f
\f
\f\f
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refriger\bnt\fcircuit\fusing\f\b\fle\bk\ftester.\f
General \bqui\fment: UV\fle\bk\fdetector\f
Gen

eral \bqui\fment: Electronic\fle\bk\fdetector \f
Gen

eral \bqui\fment: Autom\btic\fc\blibr\btion\f
h\blo

gen\fle\bk\fdetector \f
11.

Fill\fup\fthe\f\bir\fconditioning\fsystem\fwith\f
refriger\bnt\foil.\f
Refer\fto:\f Specific\btions \f(412-00\fClim\bte\fControl\f
Sys

tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).\f
Refer\fto:\f Refriger\bnt\fOil\fAdding \f(412-00\fClim\bte\f
Con

trol\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
12. Fill\fthe\f\bir\fconditioning\fsystem\fwith\fliquid\f through\fthe\fhigh\fpressure\fconnection.\f
Refer\fto:\f Specific\btions \f(412-00\fClim\bte\fControl\f
Sy s

tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).\f
13. \f\f 1. Open\fthe\fshut-off\fv\blve\fon\fthe\fhigh\f
pressure\fside.\f
2. Switch\fthe\fservice\funit\fto\f"Fill"\fmode\f\bnd\f fill\fthe\fsystem\fwith\fthe\fprescribed\fqu\bntity\f
of\fliquid\frefriger\bnt\f(R134\b).\f
14. Fill\fthe\f\bir\fconditioning\fsystem\fwith\fg\bs\fthrough\f the\flow\fpressure\fconnection.\f
Refer\fto:\f Specific\btions \f(412-00\fClim\bte\fControl\f
Sys

tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).\f
15. \f\f 1. Open\fthe\fshut-off\fv\blve\fon\fthe\flow\f
pressure\fside.\f
2. Switch\fthe\fservice\funit\fto\f"Fill"\fmode\f\bnd\f fill\fthe\fsystem\fwith\fthe\fprescribed\fqu\bntity\f
of\fg\bseous\frefriger\bnt.\f
3. Add\fthe\frem\bining\f\bmount\fof\frefriger\bnt\f with\fthe\f\bir\fconditioning\fswitched\fon.\fTo\f
do\fso\frun\fthe\fengine\f\bt\f\bbout\f1200-1500\f
rev/min.\fSet\fthe\f\bir\fconditioning\fsystem\fto\f
full\fcooling\fpower\f\bnd\ffresh\f\bir\fmode.\fSet\f
the\fblower\fto\fthe\fhighest\fsetting.\fFill\fwith\f
the\frem\binder\fof\fthe\fprescribed\ffill\f
c\bp\bcity.\f
16. Disconnect\fthe\fservice\funit.\f
17. \f\f 1. Close\fthe\fshut-off\fv\blve.\f
2. Switch\foff\fthe\fservice\funit.\f
3. Disconnect\fthe\fservice\funit\flines\ffrom\fthe\ffilling\fconnections\fof\fthe\f\bir\fconditioning\f
system.\f
4. Screw\fthe\fprotective\fc\bps\fonto\fthe\ffilling\f connections.\f
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Climate\bControl\b\fystem\b-\bGeneral\b
Information\b-\bRefrigerant\bOil\bAddingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General\bProcedures\b
CAUTION:\fCollect\fthe\frefriger\bnt\foil\fin\f\b\fcle\bn\fme\bsuring\fcylinder.\f
1.NOTE:\fThis\fstep\fonly\fneeds\fto\fbe\fc\brried\fout\f
wh
en\fremoving\fthe\fA/C\fcompressor.\f
NOTE:\fRot\bte\fthe\fcompressor\fsh\bft\f\bt\fle\bst\f6\f
to\f8\fturns\fwhen\fdr\bining\fthe\frefriger\bnt\foil.\f
Dr\bin\fthe\frefriger\bnt\foil\ffrom\fthe\fdefective\fA/C\f
co
mpressor\f\bnd\fdispose\fof\fit.\f
2. CAUTIONS:\f
Th

e\frefriger\bnt\foil\ftop-up\fqu\bntity\fmust\f
not\fexceed\fthe\frefriger\bnt\foil\ffill\fqu\bntity.\f
If\fother\fA/C\fcomponents\f\bre\fbeing\f
renewed\fin\f\bddition\fto\fthe\fA/C\fcompressor,\f
there\fis\fno\fneed\fto\ftop\fup\fwith\f\bddition\bl\f
refriger\bnt\foil,\f\bp\brt\ffrom\ffilling\fthe\f
compressor.\f
Top\fup\fwith\fthe\fc\blcul\bted\fqu\bntity\fof\fnew\f
re
friger\bnt\foil.\fSee:\fSpecific\btions\f(412-00\f
He\bting,\fVentil\btion,\fAir-Conditioning\f-\fGener\bl\f
inform\btion,\fSpecific\btions).\f
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Climate\bControl\b\f\bAir\bConditioning\b(A/C)\b
Compressor—2.0L\bDuratec\fHE\b
(107kW/145PS)\b\f\bMI4/2.3L\bDuratec\fHE\b
(118kW/160PS)\b\f\bMI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal\band\bInstallation\b
Materials\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
Installation\b
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA 1. Refer\fto:\f Air\fConditioning\f(A/C)\fSystem\fRecovery,\f
Ev \b

cu\btion\f\bnd\fCh\brging\f(412-00\fClim\bte\fControl\f
Sys

tem\f-\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).
2. Refer\fto:\f Accessory\fDrive\fBelt \f(303-05A\fAccessory\f
Dri
ve\f-\f2.0L\fDur\btec-HE\f(107kW/145PS)\f-
\fMI4/2.0L\f
Dur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. \f\f1.
Torque:\b
24\fNm
2.Torque:\b
25\fNm
1. Co\bt\fthe\fO-rings\fon\fthe\frefriger\bnt\flines.\f
Mater\fal:\b Compressor\fOil\f-\fAir\fConditioning\f(WSH-
M1C

231-B\f/\f6U7J-M1C231-AA) \f
2. T

o\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
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Climate\bControl\b\f\bAir\bConditioning\b(A/C)\b
Compressor—2.5L\bDuratec\b(162kW/220PS)\b\f\b
VI5
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal\band\bInstallation\b
Materials\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA 1.
C\brry\fout\fthe\f\bir\fconditioning\f(A/C)\fsystem\frecovery\f
procedure.\f
Refer\fto:\f Air\fConditioning\f(A/C)\fSystem\fRecovery,\f
Ev\b

cu\btion\f\bnd\fCh\brging\f(412-00\fClim\bte\fControl\f
Sys

tem\f-\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).
2. Remove\fthe\f\bir\fconditioning\f(A/C)\fcompressor\fbelt.\f
Refer\fto:\f Air\fConditioning\f(A/C)\fCompressor\fBelt
\f(303
05C\fAccessory\fDrive\f-\f2.5L\fDur\btec\f(162kW/220PS)\f
VI5,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f\f1.
Torque:\b
24\fNm
2.Torque:\b
25\fNm
1. Co\bt\fthe\fO-rings\fon\fthe\frefriger\bnt\flines.\f
Mater\fal:\b Compressor\fOil\f-\fAir\fConditioning\f(WSH-
M1C

231-B\f/\f6U7J-M1C231-AA) \f
2. T

o\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
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Climate\bControl\b\f\bAir\bConditioning\b(A/C)\b
Compressor—2.0L\bDuratorq\fTDCi\b
(100kW/136PS)\b\f\bDW\fC/1.8L\bDuratorq\fTDCi\b
(74kW/100PS)\b\f\bLynx/1.8L\bDuratorq\fTDCi\b
(92kW/125PS)\b\f\bLynx/2.0L\bDuratorq\fTDCi\b
(85kW/115PS)\b\f\bDW/2.0L\bDuratorq\fTDCi\b
(103kW/140PS)\b\f\bDW
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal\band\bInstallation\b
Materials\b
Removal\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA
1. Dr\bin\fthe\f\bir\fconditioning\fsystem\fRefer\fto:\f Air\fConditioning\f(A/C)\fSystem\fRecovery,\f
Ev\b

cu\btion\f\bnd\fCh\brging\f(412-00\fClim\bte\fControl\f
Sys

tem\f-
\fGener\bl\fInform\btion,\fGener\bl\fProcedures).
2. Remove\fthe\f\buxili\bry\fdrive\fbelt.\f
Refer\fto:\f Accessory\fDrive\fBelt \f(303-05D\fAccessory\f
Dri

ve\f-\f1.8L\fDur\btorq-TDCi\f(74kW/100PS)\f-
\fLynx/1.8L\f
Dur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Accessory\fDrive\fBelt \f(303-05E\fAccessory\f
Dri

ve\f-\f2.0L\fDur\btorq-TDCi\f(85kW/115PS)\f-
\fDW/2.0L\f
Dur\btorq-TDCi\f(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-
TDCi\f(103kW/140PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. Lifting\f
Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
De s

cription\f\bnd\fOper\btion).\f
4. \f
5. \f\f1.
Torque:\b
24\fNm
2.Torque:\b
25\fNm
\f\f
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Installation\b1. Co\bt\fthe\fO-rings\fon\fthe\frefriger\bnt\flines.\f
Mat
er\fal:\bCompressor\fOil\f-\fAir\fConditioning\f(WSH-
M1C

231-B\f/\f6U7J-M1C231-AA) \f
2. T

o\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
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Climate\bControl\b\f\bEvaporatorS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal\band\bInstallation\b
Materials\b
Removal\b
In
stallation\b
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA 1. Remove\fthe\fexp\bnsion\fv\blve.\fRefer\fto:\f Thermost\btic\fExp\bnsion\fV\blve \f(412-
01\fClim\bte\f
Control,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Remove\fhe\bter\fm\btrix.\f
Refer\fto:\f He\bter\fCore \f(412-
01\fClim\bte\fControl,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
3. \f
4. \f\f1.
S\bw\f
through\f
the\f
refriger\bnt\f
lines.
1.Torque:\b 8\fNm\f
\f\f
\f
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