Page 2699 of 4402

Climate\bControl\b\f\bThermostatic\bExpansion\b
ValveS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Materials\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f\f
Vehicles\fwith\f1.8L\fdiesel\fengine\f
V e
hicles\fwith\f2.5L\fengine\f
Vehicles\fwith\f2.0L\fengine\f
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA 1. Ev\bcu\bte\fthe\f\bir\fconditioning\f(A/C)\fsystem.\fRefer\fto:\f Air\fConditioning\f(A/C)\fSystem\f
Re c
overy,\fEv\bcu\btion\f\bnd\fCh\brging \f(412-00\f
Cli
m\bte\fControl\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
2. R\bise\f\bnd\fsupport\fthe\fvehicle.\f Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
3. \f
4. CAUTION:\fThe\finside\fsurf\bces\fof\fthe\f
e n
ds\fof\fthe\fpipe\fmust\fbe\fcle\bn\f\bnd\ffree\ffrom\f
oil\fresidues.\f Torque:\b 10\fNm
\f
5. \f
\f\f
\f\f
\f\f
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Page 2700 of 4402
Vehicles\fwith\f2.0L\fdiesel\fengine\f
All\fvehicles\f
Installation\b 6. \f
7.
T
orque:\b 8\fNm
\f
8. Torque:\b 4\fNm
\f
1. Co\bt\fthe\fO-rings\fon\fthe\frefriger\bnt\flines.\f Mater\fal:\b Compressor\fOil\f-\fAir\fConditioning\f
(W S
H-M1C231-B\f/\f6U7J-M1C231-AA) \f
2. I
nst\bll\fthe\fcomponents\fin\freverse\forder.\f
\f\f
\f\f
\f\f
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Page 2709 of 4402

Climate\bControl\b\f\bHeater\bCoreS-MAX/G\bl\bxy\f2006.5\f(02/2006
\f
Removal\band\bInstallation\b
General\bEquipment\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f\f
Vehicles\fwith\f1.8L\fdiesel\fengine\f
V e
hicles\fwith\f2.5L\fengine\f
Vehicles\fwith\f2.0L\fengine\f
Vehicles\fwith\f2.0L\fdiesel\fengine\f
Hose\fcl\bmp\fremover/inst\bller 1. Refer\fto:\fEngine\fCooling\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre
c\butions \f(100-
00\fGener\bl\fInform\btion,\fDescription\f
\bnd\fOper\btion).\f
2. R\bise\f\bnd\fsupport\fthe\fvehicle.\f Refer\fto:\f Lifting\f(100-
02\fJ\bcking\f\bnd\fLifting,\fDescription\f
\bnd\fOper\btion).\f
3. \f
4. CAUTION:\fThe\finside\fsurf\bces\fof\fthe\fends\fof\f
th
e\fpipe\fmust\fbe\fcle\bn\f\bnd\ffree\ffrom\foil\fresidues.
\f
Torque:\b 10\fNm\f
5. \f
6. \f
\f\f
\f\f
\f\f
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Page 2719 of 4402
Climate\bControl\b\f\bHeater\bCore—Vehicles\bBuilt\b
From:\b05/2007S-MAX/G\bl\bxy\f2006.5\f(02/2006
\f
Removal\band\bInstallation\b
General\bEquipment\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Vehicles\fwith\f1.8L\fdiesel\fengine\f
V e
hicles\fwith\f2.5L\fengine\f
Vehicles\fwith\f2.0L\fengine\f
Vehicles\fwith\f2.0L\fdiesel\fengine\f
Hose\fcl\bmp\fremover/inst\bller 1. Refer\fto:\fEngine\fCooling\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre
c\butions \f(100-
00\fGener\bl\fInform\btion,\fDescription\f
\bnd\fOper\btion).\f
2. Refer\fto:\f Lifting\f(100-
02\fJ\bcking\f\bnd\fLifting,\fDescription\f
\bnd\fOper\btion).\f
3. \f
4.
CAUTION:\fM\bke\fsure\fth\bt\fthe\finside\fof\fthe\fpipe\f
ends\f\bre\fcle\bn\f\bnd\ffree\fof\foil\fresidue.\f
Torque:\b 10\fNm
\f
5. \f
6. \f
\f\f
\f\f
\f\f
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Page 2728 of 4402

Climate\bControl\b\f\bReceiver\bDrierS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Materials\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f\f
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA
1. Ev\bcu\bte\fthe\f\bir\fconditioning\f(A/C)\fsystem.\fRefer\fto:\f Air\fConditioning\f(A/C)\fSystem\f
Re c
overy,\fEv\bcu\btion\f\bnd\fCh\brging \f(412-00\f
Cli
m\bte\fControl\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
2. Remove\fthe\fright-h\bnd\fhe\bdl\bmp\f\bssembly.\f
Refer\fto:\f He\bdl\bmp\fAssembly \f(417-01\fExterior\f
Lig
hting,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. Torque:\b 5\fNm
\f
4. \f
5. R\bise\f\bnd\fsupport\fthe\fvehicle.\f Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
De s
cription\f\bnd\fOper\btion).\f
6. \f
7. \f
\f\f
\f\f
\f\f
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Page 2729 of 4402
Vehicles\fwith\fintercooler\f
All\fvehicles\f
Installation\b 8. Remove\fthe\fintercooler.\f
Re
fer\fto:\f Ch\brge\fAir\fCooler \f(303-12E\fInt\bke\fAir\f
Di s
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
9. \f
1. Co\bt\fthe\fO-rings\fon\fthe\frefriger\bnt\flines.\f Mater\fal:\b Compressor\fOil\f-\fAir\fConditioning\f
(W S
H-M1C231-B\f/\f6U7J-M1C231-AA) \f
2. I
nst\bll\fthe\fcomponents\fin\freverse\forder.\f
\f\f
\f
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Page 2730 of 4402

Climate\bControl\b\f\bCondenserS-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal\band\bInstallation\b
Materials\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f\f
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA
1. Ev\bcu\bte\fthe\f\bir\fconditioning\f(A/C)\fsystem.\fRefer\fto:\f Air\fConditioning\f(A/C)\fSystem\fRecovery,\f
Ev \b
cu\btion\f\bnd\fCh\brging\f(412-00\fClim\bte\fControl\f
Sys
tem\f-
\fGener\bl\fInform\btion,\fGener\bl\fProcedures).
2. Remove\fthe\fright-h\bnd\fhe\bdl\bmp\f\bssembly.\f
Refer\fto:\f He\bdl\bmp\fAssembly \f(417-01\fExterior\f
Lig
hting,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f\f1.
Torque:\b
5\fNm
2.Torque:\b
24\fNm
4. \f
5. R\bise\f\bnd\fsupport\fthe\fvehicle.\f
Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
De s
cription\f\bnd\fOper\btion).\f
6. \f
\f
\f\f
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Page 2732 of 4402
Mater\fal:\bCompressor\fOil\f-\fAir\fConditioning\f(WSH-
M1C
231-B\f/\f6U7J-M1C231-AA) \f
2. I
nst\bll\fthe\fcomponents\fin\freverse\forder.\f
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