2006 FORD S-MAX oil

Vehicles built up t\f 10/2005 inclusive
Vehicles built f\b\fm 11/2005
26. \f\f
1.
He\bt\fthe\fclutch\fhousing\fwith\f\b\fhot\f\bir\fgun\fto\f\bpprox.\f
90\f°C.\f
General \bqui\fment: Hot\f\bir\fgun\f
2. I

nst\bll\fthe\fme\bsured\f\bdjusting\fshim.\f
3.
Insert\fthe\fdifferenti\bl\fbe\bring\fouter\fr\bce\fby\fh\bnd\f\bnd\f
\bfter\fthe\fclutch\fhousing\fh\bs\fcooled,\finst\bll\fusing\fthe\f
speci\bl\ftool.\f
S\fecial Tool(s): 205-296\f
27.

\f\f 1.
He\bt\fthe\fclutch\fhousing\fwith\f\b\fhot\f\bir\fgun\fto\f\bpprox.\f
90\f°C.\f
General \bqui\fment: Hot\f\bir\fgun\f
2. I

nst\bll\f\b\fnew\foutput\fsh\bft\foil\fthrower.\f
3. Inst\bll\fthe\fme\bsured\f\bdjusting\fshim.\f
4.
Insert\fthe\foutput\fsh\bft\fbe\bring\fouter\fr\bce\fby\fh\bnd\f
\bnd\f\bfter\fthe\fclutch\fhousing\fh\bs\fcooled,\finst\bll\fusing\f
the\fspeci\bl\ftool.\f
S\fecial Tool(s): 205-296\f
28 .

\f\f 1.
He\bt\fthe\fclutch\fhousing\fwith\f\b\fhot\f\bir\fgun\fto\f\bpprox.\f
90\f°C.\f
General \bqui\fment: Hot\f\bir\fgun\f
2. I

nst\bll\f\b\fnew\foutput\fsh\bft\foil\fthrower.\f
3. Inst\bll\fthe\fme\bsured\f\bdjusting\fshim.\f
4.
Insert\fthe\foutput\fsh\bft\fbe\bring\fouter\fr\bce\fby\fh\bnd\f
\bnd\f\bfter\fthe\fclutch\fhousing\fh\bs\fcooled,\finst\bll\fusing\f
the\fspeci\bl\ftool.\f
S\fecial Tool(s): 205-296\f
29.

\f\f 1.
He\bt\fthe\fclutch\fhousing\fwith\f\b\fhot\f\bir\fgun\fto\f\bpprox.\f
90\f°C.\f
General \bqui\fment: Hot\f\bir\fgun\f
2. I

nst\bll\f\b\fnew\foutput\fsh\bft\foil\fthrower.\f
3. Inst\bll\fthe\fme\bsured\f\bdjusting\fshim.\f
4.
Insert\fthe\foutput\fsh\bft\fbe\bring\fouter\fr\bce\fby\fh\bnd\f
\bnd\f\bfter\fthe\fclutch\fhousing\fh\bs\fcooled,\finst\bll\fusing\f
\f\f
\f\f
\f\f
\f\f
Стр. 8 из 12
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All vehicles the\fspeci\bl\ftool.\f
S
\f

ecial Tool(s): 308-095\f
30.

\f\f 1.
He\bt\fthe\fclutch\fhousing\fwith\f\b\fhot\f\bir\fgun\fto\f\bpprox.\f
90\f°C.\f
General \bqui\fment: Hot\f\bir\fgun\f
2. I

nst\bll\f\b\fnew\foutput\fsh\bft\foil\fthrower.\f
3. Inst\bll\fthe\fme\bsured\f\bdjusting\fshim.\f
4.
Insert\fthe\foutput\fsh\bft\fbe\bring\fouter\fr\bce\fby\fh\bnd\f
\bnd\f\bfter\fthe\fclutch\fhousing\fh\bs\fcooled,\finst\bll\fusing\f
the\fspeci\bl\ftool.\f
S\fecial Tool(s): 308-095\f
31.

\f\f 1.
He\bt\fthe\fclutch\fhousing\fwith\f\b\fhot\f\bir\fgun\fto\f\bpprox.\f
90\f°C.\f
General \bqui\fment: Hot\f\bir\fgun\f
2.
Insert\fthe\finput\fsh\bft\fp\br\bllel\froller\fbe\bring\fby\fh\bnd\f
\bnd\f\bfter\fthe\fclutch\fhousing\fh\bs\fcooled,\finst\bll\fusing\f
the\fspeci\bl\ftool.\f
S\fecial Tool(s): 205-081\f
32 .
P\by\f\bttention\fto\fthe\finst\bll\btion\fposition\fof\fthe\finput\fsh\bft\f
b\bll\fbe\bring\fret\biner.\fThe\fret\biner\fof\fthe\finput\fsh\bft\fb\bll\f
be\bring\fmust\fbe\fheld\fin\fpl\bce\fby\fthe\f1st\f-\f4th\fge\br\fselector\f
sh\bft.\f
33.
CAUTION:\fT\bke\fspeci\bl\fc\bre\fto\f\bvoid\fd\bm\bging\fthe\f
be\bring.\f
\f\f
\f\f
\f\f
\f
Стр. 9 из 12
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M\bke\fcert\bin\fth\bt\fthe\fret\biner\fof\fthe\finput\fsh\bft\fb\bll\fbe\bring\f
is\fpl\bced\fin\fthe\fgroove\fof\fthe\ftr\bnsmission\fhousing.\fRemove\f
the\fc\bble\fties.\f
34. \f
35. \f\f

Apply\fse\bl\bnt\fcentr\blly\fon\fthe\ftr\bnsmission\fm\bting\f
f\bce\f\bnd\fp\bst\fthe\fthre\bded\fholes\fon\fthe\finside\f(be\bd\f
di\bmeter:\f3\fmm).\f
Material: Fl\bnge\fSe\bl\bnt\f-\fAn\berobic\fLR\f(WSK
-
M2G348-A5\f/\f2U7J-M2G348-AA) \f


Ensure\fth\bt\fthe\fthre\bded\fholes\f\bre\ffree\fof\fse\bl\bnt.
36. \f
37. Inst\bll\fthe\ffollowing\fitems:\f

Tighten\fthe\ftr\bnsmission\fhousing\fbolts\fin\ftwo\fst\bges,\f
working\fdi\bgon\blly.\f
Torque: 32\fNm
\f

Inst\bll\f\b\fnew\fh\blfsh\bft\fse\bl.\f
S\f

ecial Tool(s): 205-115\f
38. C

AUTION:\fCover\fthe\finput\fsh\bft\fsplines\fwith\f
\bdhesive\ft\bpe\fto\f\bvoid\fd\bm\bging\fthe\finput\fsh\bft\foil\f
se\bl.\f
Inst\bll\f\b\fnew\finput\fsh\bft\foil\fse\bl.\f
S\f
ecial Tool(s): 308-112\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 10 из 12
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Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - M66 -
Manual T\bansmissi\fnS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Desc\bipti\fn and Ope\bati\fn
Ove\bview
Th

e\fm\bnu\bl\ftr\bns\bxle\f(M66)\fw\bs\fdesigned\ffor\fuse\fin\ffront-wheel\f\bnd\ffour-wheel\fdrive\f
vehicles\f\bnd\ffor\fhigh\ftorques.\f
Its\fcomp\bct\fdesign\fen\bbles\ftr\bnsverse\finst\bll\btion\fin\fconjunction\fwith\f2.5L\fDur\btec-ST\f
(VI5)\fengine\f(\bnd\f2.2L\fDur\btorq-TDCi\f(DW)\fDiesel\fengine).\f
The\ftr\bns\bxle\fis\fequipped\fwith\fsix\fforw\brd\fge\brs.\f
The\fbenefits:\f

Optimized\fgr\bdu\btion\fof\fspeed\fst\bges\f

Lower\ffuel\fconsumption\f

Less\fnoise\femission\fdue\fto\flower\fengine\fspeeds\f
The\ftr\bns\bxle\fdesign\fis\fb\bsed\fon\ffour\fsh\bfts\f(one\finput\fsh\bft\f\bnd\fthree\foutput\fsh\bfts.\fSee\f
\b l

so\fillustr\btion\fon\fnext\fp\bge).\f
All\fthe\fge\brs,\fincluding\fthe\freverse\fge\br,\f\bre\fsynchronized:\f

Single\fsynchroniz\btion\f-\f4th/5th/6th\f\bnd\freverse\fge\br\f

Du\bl\fsynchroniz\btion\f-\f3rd\fge\br\f

Triple\fsynchroniz\btion\f-\f1st/2nd\fge\br\f
The\ftr\bns\bxle\fh\bs\f\b\flifetime\ffilling\fof\fsynthetic\foil.\f
A n

\f\bperture\fis\fprovided\ffor\fchecking\fthe\flevel\f\bnd\ftopping\fup.\f
\f
Стр. 1 из 8
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Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - M66 -
T\bansmissi\fn D\baining and Filling—2.5L
Du\batec (162kW/220PS) - VI5S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Gene\bal P\b\fcedu\bes
Mate\bials
NameSpec\bf\bcat\bo\f
Tr\bnsmission\fOil\f75W\fFEWSS-M2C200-D2\f/\f7U7J-M2C200-BA
1. Refer\fto:\fGesundheits-\fund\fSicherheitsvorkehrungen\f(100-00\fAllgemeine\f
Inform\btionen,\fDescription\f\bnd\fOper\btion).\f
2. \f
3. Torque:\b 35\fNm
\f
4. Fill\fup\fwith\fm\bnu\bl\ftr\bnsmission\ffluid\fto\fbelow\f the\fbottom\fedge\fof\fthe\ffiller\fhole.\f
Mater\fal:\b Tr\bnsmission\fOil\f75W\fFE\f(WSS-
M2 C

200-D2\f/\f7U7J-M2C200-BA) \f
Tor

que:\b 35\fNm
\f
5. \f
\f\f
\f\f
\f
Стр. 1 из
2
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Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - M66 -
Input ShaftS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Disassembly and Assembly \ff Subassemblies
Special T\f\fl(s)
Mat

e\bials
Gene\bal Equipment
308-095\f
Inst\bller,\fInput\fSh\bft\fBe\bring\f
308-112\f
Inst\bller,\fOutput\fDrive\fFl\bnge\fSe\bl
\f
308-605\f
Inst\bller,\fInput\fSh\bft\fSe\bl\f
308-643\f
Inst\bller,\fInput\fSh\bft\fSe\bl\f
308-798\f
Inst\bller\fBe\bring\fCup\f
NameSpec\bf\bcat\bo\f
Se\bl\bnt\fLGNWSK-M2G349-A8\f/\f9U7J-M2G349-AA
Tr\bnsmission\fOil\f75W\fFEWSS-M2C200-D2\f/\f7U7J-M2C200-BA
Be\bring\fsep\br\btor
Hydr\bulic\fpress
\f
\f
\f
\f
\f
Стр. 1 из 4
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Assembly 3. S\bve\fthe\fcomponent\ffor\fre\bssembly\fthe\f
in
put\fsh\bft.\f
7. \f\f 1.NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\f
c
o

mponent\fis\finst\blled.\f
The\froller\fbe\bring\fmust\fnot\fbe\flubric\bted.\f
2.
Use\fthe\fcomponent\fs\bved\fduring\f
dis\bssembly.\f\f
3. Special\bTool(\f):\b 308-643\f
8. Mat

erial:\b Tr\bnsmission\fOil\f75W\fFE\f(WSS-
M2C

200-D2\f/\f7U7J-M2C200-BA) \f
9. Sp

ecial\bTool(\f):\b 308-605\f
Mat e

rial:\b Se\bl\bnt\fLGN\f(WSK-M2G349-A8\f/\f9U7J-
M2G3

49-AA) \f
10. S

pecial\bTool(\f):\b 308-095\f
11.

\f
\f
\f
\f
\f
\f
Стр. 3 из 4
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12.Material:\b Tr\bnsmission\fOil\f75W\fFE\f(WSS-
M2C
200-D2\f/\f7U7J-M2C200-BA) \f
13.

The\froller\fbe\bring\fmust\fnot\fbe\flubric\bted.\f
Special\bTool(\f):\b 308-112\f
14 .N

OTE:\fM\bke\fsure\fth\bt\fnew\fcomponents\f\bre\f
in
st\blled.\f2. Torque:\b \f
2
0\fNm
\f
42
°\f
St\bge\f1:\f
St\bge\f2:\f
\f
\f
\f
\f\f
Стр. 4 из 4
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