Page 2077 of 4402

Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75
- Input ShaftS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Disassembly and Assembly \ff Subassemblies
Special T\f\fl(s)
Mat
e\bials
Gene\bal Equipment
Disassembly CA
UTION:\fUse\fvise\fj\bw\fprotectors.\f
205-068\f
Inst\bller,\fDrive\fPinion\fBe\bring\f
205-295\f
Remover,\fBe\bring\f(M\bin\fTool)\f
308-044\f
Inst\bller,\fTr\bnsmission\fExtension\fHousing\f
Bushing/Se\bl\f
308-046\f
Inst\bller,\fTr\bnsmission\fExtension\fHousing\f
Bushing/Se\bl\f
308-195\f
Collet\ffor\f205-295\f
308-196\f
Collet\ffor\f205-295\f
308-230\f
Support\fPl\bte,\fGe\br\fRemov\bl\f(Di\b\f85.1\fmm)\f
NameSpec\bf\bcat\bo\f
Tr\bnsmission\fOil\f75W\fFEWSS-M2C200-D2\f/\f7U7J-M2C200-BA
Hydr\bulic\fpress
1. Cl\bmp\fthe\finput\fsh\bft\fin\f\b\fvise.\f
2.Special\bTool(\f):\b 205-295,\f308-196\f
\f
\f
\f
\f
\f
\f
\f
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Page 2079 of 4402
Assembly CAUTION:\fUse\fvise\fj\bws\fprotectors.\f 7.
CAUTION:\fThe\fdetent\fb\blls\f\bre\fspring-
l o
\bded.\fT\bke\fc\bre\fwhen\fremoving\fthe\f
selector\fring\ffrom\fthe\fsynchronizer\fhub.\f
NOTE:\fNote\fthe\fposition\fof\fe\bch\fcomponent\f
before\fremov\bl.\f Dis\bssemble\fthe\ffollowing\fitems:\f 1.
Selector\fring\f
2. Synchronizer\fbody\f
3. Compression\fsprings\f
4. Blocker\fb\brs\f
5. Detent\fb\blls\f
8. Cl\bmp\fthe\finput\fsh\bft\fin\f\b\fvise.\f
9. Lubric\bte\fthe\fsynchronizer\frings\fwith\fm\bnu\bl\f tr\bnsmission\ffluid\fbefore\f\bssembly.\f
Material:\b Tr\bnsmission\fOil\f75W\fFE\f(WSS-
M2C
200-D2\f/\f7U7J-M2C200-BA) \f
10.
Assemble\fthe\ffollowing\fitems:\f 1. Compression\fsprings\f
2. Blocker\fb\brs\f\bnd\fdetent\fb\blls\f
3. Selector\fring\f
11. \f
\f
\f\f
\f\f
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Page 2082 of 4402

Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75
- Diffe\bentialS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Disassembly and Assembly \ff Subassemblies
Special T\f\fl(s)
Mat
e\bials
Disassembly CA
UTION:\fUse\fvise\fj\bws\fprotectors.\f
205-071-01\f
Ad\bpter\ffor\f205-071\f(Thrust\fP\bd)
\f
205-081\f
Inst\bller,\fDifferenti\bl\fBe\bring\f
205-295\f
Remover,\fBe\bring\f(M\bin\fTool)\f
308-197\f
Collet\ffor\f205-295\f
NameSpec\bf\bcat\bo\f
Tr\bnsmission\fOil\f75W\fFEWSS-M2C200-D2\f/\f7U7J-M2C200-BA
1. Cl\bmp\fthe\fdifferenti\bl\fin\f\b\fvise.\f
2.Special\bTool(\f):\b 205-071-01,\f205-295,\f 308-197\f
3. Sp
ecial\bTool(\f):\b 205-071-01,\f205-295,\f 308-197\f
4. R
emove\fthe\ffollowing\fitems:\f 1. Loo\fen:\b Four\fturn(s)
\f
2. \f
3.
S\bve\fthree\fbolts\ffor\fre\bssembly\fthe\fring\f
ge\br.\f
\f
\f
\f
\f
\f\f
\f\f
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Page 2083 of 4402
Assembly CAUTION:\fUse\fvise\fj\bws\fprotectors.\f 5. \f
6. Cl\bmp\fthe\fdifferenti\bl\fin\f\b\fvise.\f
7. C\brefully\fcle\bn\f\bnd\fcheck\f\bll\fp\brts\f\bnd\fco\bt\fwith\f
m\bnu\bl\ftr\bnsmission\ffluid\fbefore\f\bssembly.\f
Material:\b Tr\bnsmission\fOil\f75W\fFE\f(WSS-
M2C
200-D2\f/\f7U7J-M2C200-BA) \f
8. I
nst\bll\fthe\fthree\fbolts\fs\bved\fduring\fdis\bssembly.\f
Torque:\b 83\fNm
\f
9. \f
\f
\f
\f\f
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Page 2086 of 4402
Mate\bials
Gene\bal Equipment
303-060\f
Compressor,\fV\blve\fSpring\f
303-060-02\f
Ad\bpter\ffor\f303-060\f
303-060-07\f
Ad\bpter\ffor\f303-060\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
307-210\f
Inst\bller,\fInput\fSh\bft\fSe\bl\f
307-300\f
G\buge\fB\br,\fShim\fSelection\f
308-194B\f
Holding\fFixture,\fDi\bl\fIndic\btor\fG\buge\f(Output\fSh\bft\fEnd\fPl\by)
308-214\f
Remover,\fHydr\bulic\fLine\fSpring\fClip\f
NameSpec\bf\bcat\bo\f
Fl\bnge\fSe\bl\bnt\f-\fAn\berobic\fLRWSK-M2G348-A5\f/\f2U7J-M2G348-AA
Tr\bnsmission\fOil\f75W\fFEWSS-M2C200-D2\f/\f7U7J-M2C200-BA
H\ft ai\b gun
\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
Стр. 2 из 14
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Page 2089 of 4402
8.NOTE:\fDo\fnot\foil\fthe\ft\bper\froller\fbe\bring.\f
Inst\bll\fthe\ffollowing\fitems:\f
1.
\f
2. \f
3. \f
9.
CAUTION:\fThe\fguide\fpins\fmust\frem\bin\finst\blled\f
in\fthe\fge\brbox\fhousing.\f
NOTE:\fThe\fmounting\ff\bces\fof\fthe\fcomponent\fmust\f
be\fcle\bn\f\bnd\ffree\ffrom\fforeign\fbodies\f\bnd\flubric\bnt.
Tighten\fthe\fbolts\fin\f\b\fcrisscross\fsequence.\f
Tor\fue\b 40\fNm
\f
10.Special Tool(s)\b 308-194B\f
11. I
nstall the Special Tool(s)\b 205-069,\f205-070,\f307-
300
12.Input\fsh\bft\fme\bsurement:\fC\brry\fout\fthe\ffollowing\ftwo\f
steps\fthree\ftimes\f\bnd\fc\blcul\bte\fthe\f\bver\bge\fof\fthe\f
me\bsurements.\f(Ex\bmple:\f(0.22\fmm\f+\f0.23\fmm\f+\f0.21\f
mm)\f/\f3\f=\f0.22\fmm)\f
13. Special Tool(s)\b 205-175\f
\f\f
\f\f
\f\f
\f
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Page 2094 of 4402
34.Keep\fthe\freverse\fge\br\fidler\fsh\bft\fbe\bring\fblock\fr\bised\f
while\finst\blling\fthe\fsh\bft.\f
Special Tool(s)\b 308-214\f
35.
\f
36. Material\b Tr\bnsmission\fOil\f75W\fFE\f(WSS-M2C200-
D2\f/\f
7U7J-M2C200-BA) \f
\f
\f\f
\f
Стр. 10 из 14
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Page 2097 of 4402
46. Inst\bll\fthe\ffollowing\fitems:\f1.Special Tool(s)\b 205-115\f
2.
CAUTION:\fCover\fthe\finput\fsh\bft\fsplines\f
with\f\bdhesive\ft\bpe\fto\f\bvoid\fd\bm\bging\fthe\f
input\fsh\bft\foil\fse\bl.\f
NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
inst\blled.\f
3.
NOTE:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\finst\blled.
Tor\fue\b 11\fNm\f
47.Remove\fthe\f\bdhesive\ft\bpe\ffrom\fthe\finput\fsh\bft\fsplines.
48. \f
49. Material\b Fl\bnge\fSe\bl\bnt\f-\fAn\berobic\fLR\f(WSK-
M2G348
A5\f/\f2U7J-M2G348-AA) \f
50. \f\f2.
Tor\fue\b
26\fNm
3.Tor\fue\b
26\fNm
4.Tor\fue\b
40\fNm
5.Remove
the
Special
Tool(s)\b
\f\f
\f
\f\f
\f\f
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