Page 1936 of 4402

Automati\b Tra\fsmissio\f/Tra\fsaxle -
Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Tra\fsmissio\f Fluid
Level Che\bk
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Ge\feral Pro\bedures
Materials
Ge\f
eral Equipme\ft
Vehicles\fwith\fdiesel\fengine\f
NameSpec\bf\bcat\bo\f
Autom\btic\fTr\bnsmission\fOil\fE-AWWSS-M2C924-A\f/\f4U7J-M2C924-AA
Ford\fdi\bgnostic\fequipment 1. Refer\fto:\fHe\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\f
Gen
er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).
\f
2. M\bke\fsure\fth\bt\fthe\ftr\bnsmission\fis\fnot\fin\f emergency\foper\btion\fmode.\f
General \bqui\fment: Ford\fdi\bgnostic\fequipment \f
3. M
\bke\fsure\fth\bt\fthe\fp\brking\fbr\bke\fis\ffully\f\bpplied.\f
4. St\brt\fthe\fengine.\f
5. Move\fthe\ftr\bnsmission\fselector\flever\fto\f\bll\f
positions.\fIn\fdoing\fso,\fw\bit\funtil\fthe\ftr\bnsmission\f
eng\bges\fthe\fcorresponding\fr\bnge.\f
6. \f
7. Ensure\fth\bt\fthe\fge\br\foil\ftemper\bture\fis\f55\f±\f2\f° C.\f
General \bqui\fment: Ford\fdi\bgnostic\fequipment \f
8. \f
9
. \f\f Tr\bnsmission\ffluid\fmust\frun\fout\fof\fthe\f
ch
eck\fbore.\f
Allow\fexcess\ftr\bnsmission\ffluid\fto\fdr\bin\f
\f
\f
\f\f
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Page 1937 of 4402
Vehicles\fwith\f2.3L\fengine\ffrom\fthe\ftr\bnsmission\f\bnd\ffrom\fthe\frising\f
t
u
be.\f
10.
When\fthe\fge\br\foil\ftest\ftemper\bture\fof\fre\bches\f55\f
±\f2\f°C\fis\fre\bched,\finst\bll\fthe\foil\foverflow\fplug\fif\f
the\fge\br\foil\fcontinues\fto\fesc\bpe\f(1\fmm\fthick\f
stre\bm\fof\foil).\f
11. If\fno\ftr\bnsmission\ffluid\fesc\bpes,\ftop\fup\fwith\f tr\bnsmission\ffluid\funtil\fit\fdoes\fesc\bpe.\f
Refer\fto:\f Tr\bnsmission\fFluid\fDr\bin\f\bnd\fRefill \f
(30
7-01\fAutom\btic\fTr\bnsmission/Tr\bns\bxle\f-\f
Vehicles\fWith:\f6-Speed\fAutom\btic\fTr\bns\bxle\f-\f
AWF21,\fGener\bl\fProcedures).\f
Material: Autom\btic\fTr\bnsmission\fOil\fE-AW\f
(WS
S-M2C924-A\f/\f4U7J-M2C924-AA) \f
12. T
orque: 8\fNm
\f
13. \f
14. \f
\f
\f
\f\f
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Page 1938 of 4402
All\fvehicles\f
15.
CAUTIONS:\f
Us
e\flint\ffree\fcloth.\f
The\fservice\freminder\findic\btor\f(SRI)\f
fl\bshes\fif\fone\fof\fthe\fservice\fp\br\bmeters\fh\bs\f
not\fbeen\fprogr\bmmed.\f
Adjust\fthe\foil\flevel\fin\fthe\f\butom\btic\ftr\bnsmission\f
i f
\fnecess\bry.\f
Refer\fto:\f Tr\bnsmission\fFluid\fDr\bin\f\bnd\fRefill \f
(30
7-01\fAutom\btic\fTr\bnsmission/Tr\bns\bxle\f-\f
Vehicles\fWith:\f6-Speed\fAutom\btic\fTr\bns\bxle\f-\f
AWF21,\fGener\bl\fProcedures).\f
Material: Autom\btic\fTr\bnsmission\fOil\fE-AW\f
(WS
S-M2C924-A\f/\f4U7J-M2C924-AA) \f
16. \f
17. Stop\fthe\fengine.\f
18. Disconnect\fthe\fdi\bgnostic\ftester.\f
General \bqui\fment: Ford\fdi\bgnostic\fequipment \f
\f\f
\f\f
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Page 1939 of 4402

Automati\b Tra\fsmissio\f/Tra\fsaxle -
Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Tra\fsmissio\f Fluid
Drai\f a\fd Refill
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Ge\feral Pro\bedures
Materials
Vehicles\fwith\fdiesel\fengine\f
Ve
hicles\fwith\f2.3L\fengine\f
All\fvehicles\f
Vehicles\fwith\fdiesel\fengine\f
NameSpec\bf\bcat\bo\f
Autom\btic\fTr\bnsmission\fOil\fE-AWWSS-M2C924-A\f/\f4U7J-M2C924-AA 1. Refer\fto:\f He\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\f
Gen
er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).
\f
2. Refer\fto:\f Air\fCle\bner\f(303-12E\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. \f
5. \f \f\f
\f\f
\f\f
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Page 1941 of 4402
All\fvehicles\f
Vehicles\fwith\f2.3L\fengine\f
Vehicles\fwith\fdiesel\fengine\f
All\fvehicles\f
12. Fill\fthe\ftr\bns\bxle\fwith\f\butom\btic\ftr\bnsmission\f
fl
uid.\f
Refer\fto:\f Specific\btions \f(307-01\fAutom\btic\f
Tr\bn
smission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\f
Autom\btic\fTr\bns\bxle\f-\fAWF21,\fSpecific\btions).\f
Mater\fal:\b Autom\btic\fTr\bnsmission\fOil\fE-AW\f
(WS
S-M2C924-A\f/\f4U7J-M2C924-AA) \f
13.
\f
14. Torque:\b 40\fNm
\f
15. Refer\fto:\f Tr\bnsmission\fFluid\fLevel\fCheck \f(307-
01\f
Autom\btic\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f6-Speed\fAutom\btic\fTr\bns\bxle\f-\fAWF21,\f
Gener\bl\fProcedures).\f
\f\f
\f\f
\f\f
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Page 1950 of 4402

Automati\b Tra\fsmissio\f/Tra\fsaxle -
Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Torque Co\fverter
Seal
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\fd I\fstallatio\f
Spe\bial Tool(s)
Mat
erials
Removal
205-078\f
Remover,\fDrive\fPinion\fSe\bl\f
307-300\f
G\buge\fB\br,\fShim\fSelection\f
307-300-02\f
Depth\fG\buge,\fShim\fSelection
\f
307-300-03\f
Ad\bpter\ffor\f307-300-02\f
308-095\f
Inst\bller,\fInput\fSh\bft\fBe\bring
\f
NameSpec\bf\bcat\bo\f
Autom\btic\fTr\bnsmission\fOil\fE-AWWSS-M2C924-A\f/\f4U7J-M2C924-AA 1. Refer\fto:\f Tr\bnsmission\f-\f2.3L\fDur\btec-HE\f
(11
8kW/160PS)\f-\fMI4 \f(307-01\fAutom\btic\f
Tr\bn
smission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\f
Autom\btic\fTr\bns\bxle\f-\fAWF21,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Check\fthe\fm\bting\ff\bce\fof\fthe\ftorque\fconverter\f for\fd\bm\bge.\f
\f
\f
\f
\f
\f
\f\f
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Page 1951 of 4402

I\fstallatio\f 3.
Special\bTool(\f):\b 2
05-078\f
1. CAUTIONS:\f
Ne
w\fcr\bnksh\bft\fre\br\fse\bl\fc\brriers\f\bre\f
supplied\fwith\f\bn\f\blignment\fsleeve\fwhich\f
must\fbe\fremoved\f\bfter\finst\bll\btion.\f
M\bke\fsure\fth\bt\fthe\fspecified\finst\bll\btion\f
depth\fis\f\bchieved.\f
X\f=\f0mm\f+/-\f0.2mm\f
Sp
ecial\bTool(\f):\b 308-095\f
2.CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d\b
m\bge\fthe\fse\bl.\f
Co\bt\fthe\fm\bting\ff\bce\fof\fthe\ftorque\fconverter\fwith\f
oil.\f
Material:\b Autom\btic\fTr\bnsmission\fOil\fE-AW\f
(WS
S-M2C924-A\f/\f4U7J-M2C924-AA) \f
3.CAUTION:\fM\bke\fsure\fth\bt\fthe\fspecified\f
in
st\bll\btion\fdepth\fis\f\bchieved.\f
X\f=\fgre\bter\fth\bn\f34.5mm\f
Sp
ecial\bTool(\f):\b 307-300,\f307-300-02,\f 307-300-
03 \f
4. CAUTION:\fEnsure\fthe\ftorque\fconverter\f
re
m\bins\fwith\fthe\ftr\bnsmission.\f
Refer\fto:\f Tr
\bnsmission\f-\f2.3L\fDur\btec-HE\f
(11
8kW/160PS)\f-\fMI4 \f(307-01\fAutom\btic\f
Tr\bn
smission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\f
Autom\btic\fTr\bns\bxle\f-\fAWF21,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
\f\f
\f\f
\f\f
\f\f
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Page 1961 of 4402

Automati\b Tra\fsmissio\f/Tra\fsaxle -
Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Tra\fsmissio\f Fluid
Pa\f
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\fd I\fstallatio\f
Materials
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
I\fstallatio\f
NameSpec\bf\bcat\bo\f
Silicone\fSe\bl\bnt\fLBWSS-M4G320-A3\f/\f6G9N-M4G320-AA
Thre\bd\fLocking\fMSWSK-M2G349-A7\f/\f2U7J-M2G349-AA 1. Refer\fto:\fAir\fCle\bner\f(303-12E\fInt\bke\fAir\f
Di s
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f Tr\bnsmission\fFluid\fDr\bin\f\bnd\fRefill \f
(30
7-01\fAutom\btic\fTr\bnsmission/Tr\bns\bxle\f-\f
Vehicles\fWith:\f6-Speed\fAutom\btic\fTr\bns\bxle\f-\f
AWF21,\fGener\bl\fProcedures).\f
3. Torque:\b 25\fNm
\f
4. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d \b
m\bge\fthe\fm\bting\ff\bces.\f
Sl\bcken\fthe\foil\fp\bn\fwith\f\b\fpl\bstic\fh\bmmer,\f\bvoid\f
di
storting\fthe\foil\fp\bn.\f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\fm\bting\f
f\b
ces\f\bre\fcle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
Apply\fse\bl\bnt\fto\fthe\foil\fp\bn.\f
Mat
er\fal:\b Silicone\fSe\bl\bnt\fLB\f(WSS-M4G320-A3\f/\f
6G9 N
-M4G320-AA) \f
\f\f
\f\f
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